Split type HDE front-end module opening testing fixture
The lifting mechanism driven by hydraulic rods and motors enables model adaptability testing of split-type HDE front-end module opening fixtures, solving the problems of high cost and management difficulty in existing technologies, and improving testing accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-13
AI Technical Summary
In the existing technology, the split-type HDE front-end module opening fixture cannot be applied to the inspection of different models, resulting in increased costs and management difficulties.
A split-type HDE front-end module opening fixture was designed, which adopts a lifting mechanism driven by a hydraulic rod and a motor. The hydraulic rod pushes the centering frame and the motor drives the bevel gear to drive the threaded rod, thereby realizing the movement of the centering frame and the height adjustment of the worktable, which can adapt to the inspection requirements of different models.
It enables adaptive testing of different front-end modules, reducing costs and management difficulties, and improving testing accuracy and efficiency.
Smart Images

Figure CN223992576U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive technology, and in particular to a split-type HDE front-end module opening inspection tool. Background Technology
[0002] The modular design means that it is not a single module, but rather composed of multiple relatively independent parts, including radiator brackets, condenser brackets, and anti-collision beams. These parts are combined together by means of bolts, clips, etc., and each part has its specific function.
[0003] An opening gauge is a tool used to inspect the opening-related parameters and performance of a split-type HDE front-end module. The opening gauge can accurately measure and evaluate the opening size, shape, and positional accuracy of the split-type HDE front-end module to determine whether it meets the design requirements and relevant standards.
[0004] Traditional measurement opening fixtures are designed based on the design requirements of the parts, without fully considering the positioning methods of each point on the parts. Existing technology adopts a front-end module structure, which integrates the front bumper mounting point, headlight mounting point, front cover mounting point, and buffer pad mounting. The structure of the front-end module opening fixture needs to be improved to adapt to the accuracy measurement requirements of each mounting point. However, for different models or series of split HDE front-end modules, due to the significant differences in the size, shape, and position of their openings, one type of opening fixture cannot be fully applicable to the inspection of all models of modules. Fixtures need to be designed and manufactured separately for different models, which increases costs and management difficulty. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a split-type HDE front-end module opening fixture, which aims to improve the problem that the design and manufacture of fixtures for different models in the prior art increases costs and management difficulties.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a split-type HDE front-end module opening inspection fixture, comprising a base, a worktable on the top of the base, a rotating shaft I fixedly connected to the middle of the top wall of the worktable, a connecting plate rotatably connected to the outer wall of the rotating shaft I, rotating shaft II fixedly connected to the front and rear sides of the top wall of the connecting plate, connecting blocks rotatably connected to the outer walls of the two rotating shaft II, rotating shaft III rotatably connected to the outer walls of the two connecting blocks, slide rails fixedly connected to the front and rear sides of the top wall of the worktable, sliders slidably connected to the outer walls of the two slide rails, rotating shaft III fixedly connected to the middle of the bottom wall of the slider, centering frames fixedly connected to the top walls of the two sliders, a hydraulic rod fixedly connected to the right side of the left slider, the hydraulic rod fixedly connected to the rear side of the top wall of the worktable, and a lifting mechanism installed at the bottom of the worktable for lifting the worktable.
[0007] As a further description of the above technical solution:
[0008] The lifting mechanism includes a motor, which is fixedly connected to the front side of the middle of the top wall of the base. The output end of the motor is fixedly connected to a connecting shaft. A support cylinder is fixedly connected to the front side of the middle of the top wall of the base. The connecting shaft is rotatably connected to the lower middle part of the rear side of the outer wall of the support cylinder. A bevel gear one is fixedly connected to the front side of the outer wall of the connecting shaft. A bevel gear two is meshed with the front side of the outer wall of the bevel gear one. A rotating shaft four is fixedly connected to the bottom wall of the bevel gear two. The rotating shaft four is rotatably connected to the middle of the inner bottom wall of the support cylinder. A threaded rod is fixedly connected to the top wall of the bevel gear two. A threaded cylinder is threadedly connected to the outer wall of the threaded rod. Guide blocks are fixedly connected to the front and rear sides of the outer wall of the threaded cylinder. Guide grooves are opened on the front and rear sides of the inner wall of the support cylinder. The guide grooves are slidably connected to the guide blocks.
[0009] As a further description of the above technical solution:
[0010] The centering frame has detection references installed on the left and right sides of its top wall and the front side of its top wall.
[0011] As a further description of the above technical solution:
[0012] Positioning blocks are installed on both the left and right sides of the outer wall of the centering frame.
[0013] As a further description of the above technical solution:
[0014] Both of the centering frames are equipped with position determining blocks on the front side of their outer walls, and position determining seats are installed in the middle of the front side of the outer walls of the position determining blocks.
[0015] As a further description of the above technical solution:
[0016] A positioning frame is fixedly connected to the front side of the top wall of the base.
[0017] As a further description of the above technical solution:
[0018] The base has multiple positioning holes equidistantly spaced on its top wall, and positioning pins are installed inside the positioning holes, which engage with the positioning holes.
[0019] As a further description of the above technical solution:
[0020] The base is equipped with casters at all four corners of its bottom wall.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, the left centering frame is pushed by a hydraulic rod, causing the slider under the left centering frame to move outward on the slide rail. The rotating shaft three under the slider stretches the connecting block, and the connecting block rotates on the rotating shaft two of the connecting plate, causing the connecting plate to rotate on the rotating shaft one. The rotation of the connecting plate drives the connecting block on the right side to stretch at the same time, causing the centering frame to move outward simultaneously. By moving the centering frame simultaneously, it can adapt to the detection of different models of front-end modules, reducing costs and management difficulties.
[0023] 2. In this utility model, the first bevel gear on the front side of the motor drive shaft rotates, the first bevel gear drives the second bevel gear on the front side to rotate, the second bevel gear drives the threaded rod to rotate, and the threaded rod should drive the threaded cylinder to rotate. Since there are guide blocks on the front and rear sides of the threaded cylinder, and the guide blocks slide in the guide groove, the threaded cylinder rises and falls under the action of the guide blocks. The height of the worktable can be precisely adjusted according to actual needs by raising and lowering the threaded cylinder. Attached Figure Description
[0024] Figure 1 This is a perspective view of a split-type HDE front-end module opening inspection fixture proposed in this utility model;
[0025] Figure 2 This is a top view of a split-type HDE front-end module opening inspection fixture proposed in this utility model;
[0026] Figure 3 This is a partial structural breakdown diagram of a split-type HDE front-end module opening inspection fixture proposed in this utility model;
[0027] Figure 4 This is a partial exploded view of the structure of a split-type HDE front-end module opening inspection fixture proposed in this utility model;
[0028] Figure 5 This is a schematic diagram of the lifting mechanism of a split-type HDE front-end module opening inspection fixture proposed in this utility model.
[0029] Legend:
[0030] 1. Base; 2. Lifting mechanism; 201. Motor; 202. Connecting shaft; 203. Support cylinder; 204. Bevel gear one; 205. Bevel gear two; 206. Rotating shaft four; 207. Threaded rod; 208. Threaded cylinder; 209. Guide block; 210. Guide groove; 3. Worktable; 4. Rotating shaft one; 5. Connecting plate; 6. Rotating shaft two; 7. Connecting block; 8. Rotating shaft three; 9. Slider; 10. Slide rail; 11. Centering frame; 12. Hydraulic rod; 13. Detection benchmark; 14. Positioning connecting block; 15. Position determining block; 16. Position determining seat; 17. Positioning frame; 18. Positioning hole; 19. Positioning pin; 20. Universal wheel. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 , Figure 2 and Figure 4This utility model provides an embodiment of a split-type HDE front-end module opening inspection fixture, including a base 1, a workbench 3 on the top of the base 1, a rotating shaft 4 fixedly connected to the middle of the top wall of the workbench 3, a connecting plate 5 rotatably connected to the outer wall of the rotating shaft 4, the rotating shaft 4 being used to rotate the connecting plate 5, rotating shafts 6 fixedly connected to the front and rear sides of the top wall of the connecting plate 5, connecting blocks 7 rotatably connected to the outer walls of both rotating shafts 6, the rotating shafts 7 being used to rotate the connecting blocks 7, rotating shafts 8 rotatably connected to the outer walls of both connecting blocks 7, rotating shafts 8 being used to rotate the connecting blocks 7, slide rails 10 fixedly connected to the front and rear sides of the top wall of the workbench 3, sliders 9 slidably connected to the outer walls of the two slide rails 10, the slide rails 10 being used to move the sliders 9, rotating shafts 8 fixedly connected to the middle of the bottom wall of the sliders 9, rotating shafts 8 moving the sliders 9, the top walls of both sliders 9 being fixedly connected to the workbench 3. A centering frame 11 is fixedly connected to the workbench 3. A slider 9 is used to move the centering frame 11. A hydraulic rod 12 is fixedly connected to the right side of the left slider 9. The hydraulic rod 12 is used to move the centering frame 11. The hydraulic rod 12 is fixedly connected to the rear side of the top wall of the workbench 3. A lifting mechanism 2 is installed at the bottom of the workbench 3. The lifting mechanism 2 is used to lift the workbench 3. Positioning blocks 14 are installed on the left and right sides of the outer wall of the centering frame 11. The positioning blocks 14 are used to connect and position with the corresponding holes on the vehicle body or module. The reliable connection and positioning of the inspection tool and the object being measured are achieved through the vehicle body positioning pin 19, threaded locking pin, etc. A position determining block 15 is installed on the front side of the outer wall of both centering frames 11. A position determining seat 16 is installed in the middle of the front side of the outer wall of the position determining block 15. The position determining block 15 and the position determining seat 16 are used to measure whether the position of the module has shifted.
[0033] Specifically, the hydraulic rod 12 pushes the left centering frame 11, causing the slider 9 under the left centering frame 11 to move outward on the slide rail 10. The rotating shaft 8 under the slider 9 stretches the connecting block 7. The connecting block 7 rotates on the rotating shaft 6 of the connecting plate 5, causing the connecting plate 5 to rotate on the rotating shaft 4. The rotation of the connecting plate 5 drives the right connecting block 7 to stretch simultaneously, causing the centering frame 11 to move outward simultaneously. The simultaneous movement of the centering frame 11 can adapt to the detection of different models of front-end modules. The positioning block 14 is used to connect and position with the corresponding hole on the vehicle body or module. The reliable connection and positioning of the inspection tool and the object being measured are achieved through the vehicle body positioning pin 19, threaded locking pin, etc. The position determining block 15 and the position determining seat 16 are used to measure whether the position of the front-end module has shifted.
[0034] Reference Figure 1 and Figure 5The lifting mechanism 2 includes a motor 201, which is fixedly connected to the front side of the top wall of the base 1. A connecting shaft 202 is fixedly connected to the output end of the motor 201, driving the connecting shaft 202. A support cylinder 203 is fixedly connected to the front side of the top wall of the base 1, providing support. The connecting shaft 202 is rotatably connected to the lower rear side of the outer wall of the support cylinder 203. A bevel gear 204 is fixedly connected to the front side of the outer wall of the connecting shaft 202, driving the bevel gear 204 to rotate. A bevel gear 205 is meshed with the front side of the outer wall of the bevel gear 204, driving the bevel gear 205. A rotating shaft 206 is fixedly connected to the bottom wall of the bevel gear 205, providing support and rotation. The second bevel gear 205 and the fourth shaft 206 are rotatably connected to the middle of the inner bottom wall of the support cylinder 203. The top wall of the second bevel gear 205 is fixedly connected to a threaded rod 207, which is used to adjust the position. The outer wall of the threaded rod 207 is threadedly connected to a threaded cylinder 208. By rotating the threaded cylinder 208, the relative position between them is changed, thereby raising or lowering the height of the support to adapt to different support requirements. The front and rear sides of the outer wall of the threaded cylinder 208 are fixedly connected to guide blocks 209. The front and rear sides of the inner wall of the support cylinder 203 are provided with guide grooves 210. The guide grooves 210 are slidably connected to the guide blocks 209. The guide grooves 210 are used to slide the guide blocks 209. The front side of the top wall of the base 1 is fixedly connected to a positioning frame 17, which is used for positioning.
[0035] Specifically, the motor 201 drives the bevel gear 204 on the front side of the connecting shaft 202 to rotate. The bevel gear 204 drives the bevel gear 205 on the front side to rotate. The bevel gear 205 drives the threaded rod 207 to rotate. The threaded rod 207 should drive the threaded cylinder 208 to rotate. Since there are guide blocks 209 on the front and rear sides of the threaded cylinder 208, and the guide blocks 209 slide in the guide groove 210, the threaded cylinder 208 rises and falls under the action of the guide blocks 209. The height of the worktable 3 can be precisely adjusted according to actual needs by raising and lowering the threaded cylinder 208. The positioning frame 17 is used to position the HDE front-end module.
[0036] Reference Figure 1 and Figure 3 The top left and right sides of the center frame 11 and the front side of the top wall of the workbench 3 are equipped with detection references 13. The detection references 13 are used to determine the correct installation position of the module in the fixture. The top wall of the base 1 is provided with multiple positioning holes 18 at equal intervals. The positioning holes 18 are provided with positioning pins 19. The positioning pins 19 are used to determine the specific position of the front module assembly of the car on the fixture to achieve precise positioning. The positioning pins 19 are engaged with the positioning holes 18. The positioning holes 18 are used to insert the positioning pins 19. The four corners of the bottom wall of the base 1 are equipped with casters 20. The casters 20 are used to move the base 1.
[0037] Specifically, the inspection datum 13 is used to determine the correct installation position of the module in the fixture, the positioning pin 19 is used to determine the specific position of the automotive front-end module assembly on the fixture to achieve precise positioning, the positioning hole 18 is used to insert the positioning pin 19, and the caster wheel 20 is used to move the HDE front-end module opening fixture.
[0038] Working principle: First, place the front-end module in the corresponding position. Then, push the left centering frame 11 through the hydraulic rod 12, so that the slider 9 under the left centering frame 11 moves outward on the slide rail 10. The rotating shaft 3 8 under the slider 9 stretches the connecting block 7. The connecting block 7 rotates on the rotating shaft 2 6 of the connecting plate 5, so that the connecting plate 5 rotates on the rotating shaft 1 4. The rotation of the connecting plate 5 drives the right connecting block 7 to stretch at the same time, so that the centering frame 11 moves outward at the same time. The simultaneous movement of the centering frame 11 can adapt to the detection of different types of front-end modules.
[0039] The motor 201 drives the bevel gear 204 on the front side of the connecting shaft 202 to rotate. The bevel gear 204 drives the bevel gear 205 on the front side to rotate. The bevel gear 205 drives the threaded rod 207 to rotate. The threaded rod 207 drives the threaded cylinder 208 to rotate. Since there are guide blocks 209 on the front and rear sides of the threaded cylinder 208, and the guide blocks 209 slide in the guide groove 210, the threaded cylinder 208 rises and falls under the action of the guide blocks 209. The height of the worktable 3 can be precisely adjusted according to actual needs by raising and lowering the threaded cylinder 208.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A split HDE front end module opening gauge comprising a base (1), characterized in that: The top of the base (1) is provided with a workbench (3), the middle of the top wall of the workbench (3) is fixedly connected with a rotating shaft one (4), the outer wall of the rotating shaft one (4) is rotatably connected with a connecting plate (5), the top wall of the connecting plate (5) is fixedly connected with a rotating shaft two (6) on the front and back sides, the outer wall of the two rotating shaft two (6) is rotatably connected with a connecting block (7), the outer wall of the two connecting block (7) is rotatably connected with a rotating shaft three (8), the top wall of the workbench (3) is fixedly connected with a sliding rail (10) on the front and back sides, the outer wall of the two sliding rail (10) is slidably connected with a sliding block (9), the rotating shaft three (8) is fixedly connected to the middle of the bottom wall of the sliding block (9), the top wall of the two sliding block (9) is fixedly connected with a centering frame (11), the right side of the left sliding block (9) is fixedly connected with a hydraulic rod (12), the hydraulic rod (12) is fixedly connected to the rear side of the top wall of the workbench (3), the bottom of the workbench (3) is provided with a lifting mechanism (2), and the lifting mechanism (2) is used to lift the workbench (3).
2. The split HDE front end module opening gauge of claim 1, wherein: The lifting mechanism (2) comprises a motor (201), the motor (201) is fixedly connected to the middle of the top wall of the base (1) on the front side, the output end of the motor (201) is fixedly connected with a connecting shaft (202), the middle of the top wall of the base (1) on the front side is fixedly connected with a supporting cylinder (203), the connecting shaft (202) is rotatably connected to the outer wall of the supporting cylinder (203) on the rear side of the middle and lower part, the outer wall of the front side of the connecting shaft (202) is fixedly connected with a bevel gear one (204), the outer wall of the front side of the bevel gear one (204) is meshingly connected with a bevel gear two (205), the bottom wall of the bevel gear two (205) is fixedly connected with a rotating shaft four (206), the rotating shaft four (206) is rotatably connected to the middle of the inner bottom wall of the supporting cylinder (203), the top wall of the bevel gear two (205) is fixedly connected with a threaded rod (207), the outer wall of the threaded rod (207) is threadedly connected with a threaded cylinder (208), the outer wall of the threaded cylinder (208) is fixedly connected with a guide block (209) on the front and back sides, the inner wall of the supporting cylinder (203) is provided with a guide groove (210) on the front and back sides, and the guide groove (210) is slidably connected with the guide block (209).
3. The split HDE front end module opening gauge of claim 1, wherein: The top wall of the centering frame (11) and the top wall of the workbench (3) are both provided with detection reference (13) on the left and right sides and the front side.
4. The split HDE front end module opening gauge of claim 1, wherein: The outer wall of the centering frame (11) is provided with a positioning link block (14) on the left and right sides.
5. The split HDE front end module opening gauge of claim 1, wherein: The outer wall of the centering frame (11) is provided with a position determining block (15) on the front side.
6. The split HDE front end module opening gauge of claim 1, wherein: The top wall of the base (1) is fixedly connected with a positioning frame (17) on the front side.
7. The split HDE front end module opening gauge of claim 1, wherein: The top wall of the base (1) is provided with a plurality of positioning holes (18) at equal intervals, the inside of the positioning hole (18) is provided with a positioning pin (19), and the positioning pin (19) is clamped with the positioning hole (18).
8. The split HDE front end module opening gauge of claim 1, wherein: The bottom wall of the base (1) is provided with a universal wheel (20) at four corners.