Optical work station convenient to adjust
By introducing components such as inclined positioning blocks and adjusting screws into optical inspection equipment, convenient positioning of parts and adjustment of light source height are achieved, solving the efficiency problem of existing equipment when changing parts and improving the efficiency of equipment use.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-03-13
AI Technical Summary
Existing optical inspection equipment has inconvenient adjustment methods when replacing different types of parts, resulting in long disassembly and installation times and affecting the efficiency of equipment use.
An easily adjustable optical workstation was designed, including a support frame, telescopic cylinder, sliding mounting plate, camera, webcam, replacement and adjustment components, and height adjustment components. The workstation achieves convenient positioning of parts and adjustment of light source height through inclined positioning blocks and adjusting screws.
This improves the convenience of parts replacement and the precision of light source adjustment, thereby enhancing the efficiency of equipment use.
Smart Images

Figure CN223992810U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing machine technology, specifically to an easily adjustable optical workstation. Background Technology
[0002] An optical workstation for inspection machines is a device that utilizes optoelectronic vision technology for automated inspection. It is a high-tech device integrating optics, electronics, precision mechanics, and computer skills, offering advantages such as non-contact measurement, high efficiency, high speed, and effective cost control. It is widely used in industrial production.
[0003] Existing optical inspection equipment typically requires placing the part to be inspected in a specific location during use. This process involves using inspection cameras and light sources to observe and analyze the part in detail. When dealing with different types of parts, in order to ensure that the inspection task can be completed accurately, it is often necessary to replace the entire part placement platform.
[0004] This replacement operation is not only cumbersome but also time-consuming, because each replacement requires the removal of a certain number of screws. When it is necessary to switch from one type of part to another, the staff needs to remove all the fasteners on the old platform that the fixing device depends on before the new platform suitable for the new type of part can be installed. The whole process may also require adjusting the relevant software settings to match the size or characteristics of the new platform, which prolongs the preparation time and thus affects the efficiency of the equipment. During the use of the equipment, this needs to be optimized and improved. Utility Model Content
[0005] The purpose of this invention is to provide an easily adjustable optical workstation to solve the problem mentioned in the background art where the adjustment method is not convenient enough when it is necessary to switch from one type of part to another.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an easily adjustable optical workstation, comprising: a support frame, a telescopic cylinder mounted on the top of the support frame, a sliding mounting plate connected to the front end of the telescopic cylinder, a camera mounted on the top front end of the sliding mounting plate, and a camera lens mounted on the bottom end of the camera.
[0007] The replacement and adjustment component is located at the front end of the support frame. The replacement and adjustment component includes a product limiting frame, and a product placement plate is provided on the inner side of the product limiting frame. An inclined positioning block is provided on the inner side of the product placement plate, and an anti-slip plate is provided on the inner side of the product placement plate. The replacement and adjustment component is used for adjusting and replacing the product placement plate.
[0008] A height adjustment assembly is located at the bottom front end of the sliding mounting plate. The height adjustment assembly includes an adjustment plate, and a connecting plate is provided on the inner side of the adjustment plate. An adjustment screw is connected to the inner side of the connecting plate. The height adjustment assembly is used to adjust the height of the adjustment plate.
[0009] Preferably, the adjustment plate is located at the bottom front end of the sliding mounting plate, and a supplementary light is installed on the inner side of the adjustment plate.
[0010] Preferably, both the front and rear ends of the adjusting plate are connected to movable limiting plates, and the top inner side of the adjusting plate is connected to a connecting plate, the top of the connecting plate is connected to a guide rod, and the guide rod is slidably connected to the sliding mounting plate.
[0011] Preferably, a mounting bracket is installed at the front end of the support frame, a product limiting frame is installed at the top of the mounting bracket, and a snap-fit positioning groove is provided on the inner wall of the product limiting frame.
[0012] Preferably, the inner side of the product placement plate is provided with a movable adjustment groove, the inner side of the movable adjustment groove is connected to an elastic connector, and the outer side of the elastic connector is connected to an inclined positioning block.
[0013] Preferably, the bottom end of the anti-slip plate is connected to a rotating locking block, and the bottom end of the rotating locking block is glued with a rubber pad.
[0014] Preferably, a snap-fit frame is fixedly connected to the bottom of the product placement plate, and the snap-fit frame is used to limit the rotation of the snap-fit block.
[0015] Preferably, the inclined positioning block is elastically connected to the elastic connector, and the inclined positioning block is limited and slidably connected to the movable adjustment groove.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] This utility model allows for convenient snap-fit positioning of the product placement plate inside the product limiting frame, facilitating disassembly and replacement, and easy rotational position adjustment. The inner anti-slip plate is also easy to remove and replace, making it convenient to adjust and replace the instrument when testing different types of parts, thus improving the efficiency of equipment use.
[0018] The adjustment plate with the supplementary light installed can be easily pre-positioned and adjusted. By rotating the adjustment screw, the connecting plate can be moved to control the height of the adjustment plate. The height of the light source can be precisely controlled. After adjustment, it can be tightened and installed, which can improve the convenience of light source adjustment and further improve the efficiency of testing. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2This is a schematic diagram of the partially separated three-dimensional structure of this utility model;
[0021] Figure 3 This is a schematic diagram of a partially separated three-dimensional structure of the height adjustment component of this utility model;
[0022] Figure 4 This is a schematic diagram of the partial separation of the disassembly and adjustment component of this utility model.
[0023] In the diagram: 1. Support frame; 2. Telescopic cylinder; 3. Sliding mounting plate; 4. Camera; 5. Camera lens; 6. Adjustment plate; 7. Fill light; 8. Placement mounting frame; 9. Product limiting frame; 10. Snap-fit positioning groove; 11. Product placement plate; 12. Movable adjustment groove; 13. Elastic connector; 14. Angled positioning block; 15. Snap-fit frame; 16. Anti-slip plate; 17. Rotating snap-fit block; 18. Moving limiting plate; 19. Connecting plate; 20. Guide rod; 21. Adjusting screw. Detailed Implementation
[0024] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0025] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0026] like Figure 1-4 As shown, this application provides an easily adjustable optical workstation, including: a support frame 1, a telescopic cylinder 2 installed at the top of the support frame 1, and a sliding mounting plate 3 connected to the front end of the telescopic cylinder 2, a camera 4 installed at the top front end of the sliding mounting plate 3, and a camera 5 installed at the bottom end of the camera 4.
[0027] Specifically, such as Figure 3 As shown, the adjustment plate 6 is located at the bottom front end of the sliding mounting plate 3, and a supplementary light 7 is installed on the inner side of the adjustment plate 6. The supplementary light 7 is used in conjunction with the camera 5 at the top to inspect the parts inside the product placement plate 11.
[0028] The front end of the support frame 1 is provided with a replacement and adjustment component, which includes a product limiting frame 9, and a product placement plate 11 is provided on the inner side of the product limiting frame 9. An inclined positioning block 14 is provided on the inner side of the product placement plate 11, and an anti-slip plate 16 is provided on the inner side of the product placement plate 11. The replacement and adjustment component is used for adjusting and replacing the product placement plate 11.
[0029] Specifically, such as Figure 4 As shown, a placement mounting frame 8 is installed at the front end of the support frame 1, and a product limiting frame 9 is installed at the top of the placement mounting frame 8. The inner wall of the product limiting frame 9 is provided with a snap-fit positioning groove 10. The snap-fit positioning groove 10 is set as a ring, so that the product placement plate 11 can be rotated and adjusted after it is snapped into the inner side of the product limiting frame 9.
[0030] Specifically, such as Figure 4 As shown, the product placement plate 11 has an adjustable groove 12 on its inner side. An elastic connector 13 is connected to the inner side of the adjustable groove 12, and an inclined positioning block 14 is connected to the outer side of the elastic connector 13. By providing adjustable grooves 12 on three sides of the product placement plate 11, and then allowing the inclined positioning block 14 to slide in a limited position within the elastic connector 13, the inclined positioning block 14 can be engaged with the inner side of the engagement positioning groove 10 for positioning and fixing when it slides from top to bottom within the product limiting frame 9.
[0031] Specifically, such as Figure 4 As shown, the bottom end of the anti-slip plate 16 is connected to a rotating locking block 17, and a rubber pad is glued to the bottom end of the rotating locking block 17. The stability during the limiting locking can be improved by the rubber pad connected to the bottom end of the rotating locking block 17.
[0032] Specifically, such as Figure 4 As shown, a snap-fit frame 15 is fixedly connected to the bottom of the product placement plate 11, and the snap-fit frame 15 is used to limit the rotation of the snap-fit block 17. The snap-fit frame 15 limits the rotation of the snap-fit block 17 after rotation, thereby controlling the installation position of the anti-slip plate 16.
[0033] Specifically, such as Figure 4 As shown, the inclined positioning block 14 is elastically connected to the elastic connector 13, and the inclined positioning block 14 is limited and slidably connected to the movable adjustment groove 12. The movable adjustment groove 12 is set to be wider inside and narrower outside, which can limit the sliding of the inclined positioning block 14. The elastic connector 13 always provides elastic support for the inclined positioning block 14.
[0034] A height adjustment component is provided at the bottom front end of the sliding mounting plate 3. The height adjustment component includes an adjustment plate 6, and a connecting plate 19 is provided on the inner side of the adjustment plate 6. An adjustment screw 21 is connected to the inner side of the connecting plate 19. The height adjustment component is used to adjust the height of the adjustment plate 6.
[0035] Specifically, such as Figure 3 As shown, both the front and rear ends of the adjusting plate 6 are connected to movable limiting plates 18, and the top inner side of the adjusting plate 6 is connected to a connecting plate 19. The top of the connecting plate 19 is connected to a guide rod 20, which is slidably connected to the sliding mounting plate 3. The movable limiting plates 18 are used to control the sliding direction of the adjusting plate 6, which facilitates height positioning and adjustment.
[0036] In this embodiment: the product placement plate 11 is conveniently snapped into position inside the product limiting frame 9, making it easy to remove and replace, and also easy to rotate and adjust its position. The anti-slip plate 16 on the inner side is also easy to remove and replace. The adjustment plate 6 with the supplementary light 7 is conveniently pre-positioned and adjusted. The adjustment screw 21 is rotated to drive the connecting plate 19 to move, and the height of the adjustment plate 6 is adjusted to control the height of the required light source.
[0037] The specific solution is as follows: During use, the product placement plate 11 is first adjusted according to the required product size. The product placement plate 11 can be pressed against the bottom of the product limiting frame 9 by the side inclined positioning block 14. Then, under the elastic support of the elastic connector 13, the inclined positioning block 14 is locked in the locking positioning groove 10. At this time, the product placement plate 11 can be rotated to adjust its position. Then, the anti-slip plate 16 at the bottom of the product placement is at the bottom. After wear occurs, the rotating locking block 17 can be rotated out of the locking frame 15, and the anti-slip plate 16 can be pulled out from the bottom of the product placement plate 11 and then replaced. During the inspection process, the height of the adjusting plate 6 is adjusted by adjusting the rotation of the adjusting screw 21. Then, the supplementary light 7 is adjusted to a suitable height for the part inspection. Then, the height of the camera 4 and the camera lens 5 is adjusted by the telescopic cylinder 2 to perform optical inspection on the part.
[0038] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.
[0039] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A conveniently adjustable optical work station comprising: Support frame (1), the top end of the support frame (1) is provided with a telescopic cylinder (2), and the front end of the telescopic cylinder (2) is connected with a sliding mounting plate (3), the front end top of the sliding mounting plate (3) is provided with a camera (4), and the bottom end of the camera (4) is provided with a camera (5), characterized by, The dismounting and adjusting assembly is arranged at the front end of the support frame (1), the dismounting and adjusting assembly comprises a product limiting frame (9), the inner side of the product limiting frame (9) is provided with a product placing plate (11), the inner side of the product placing plate (11) is provided with an inclined positioning clamping block (14), the inner side of the product placing plate (11) is provided with an anti-skid plate (16), and the dismounting and adjusting assembly is used for adjusting and replacing the product placing plate (11). The height adjusting assembly is arranged at the front end bottom of the sliding mounting plate (3), the height adjusting assembly comprises an adjusting plate (6), the inner side of the adjusting plate (6) is provided with a connecting plate (19), the inner side of the connecting plate (19) is connected with an adjusting screw (21), and the height adjusting assembly is used for height adjustment of the adjusting plate (6).
2. An optical workstation for easy adjustment according to claim 1, characterized in that The adjusting plate (6) is arranged at the front end bottom of the sliding mounting plate (3), and the inner side of the adjusting plate (6) is provided with a light supplementing lamp (7).
3. An optical workstation for easy adjustment according to claim 2, characterized in that The front and rear ends of the adjusting plate (6) are connected with a moving limiting plate (18), the inner side top of the adjusting plate (6) is connected with the connecting plate (19), the top end of the connecting plate (19) is connected with a guide rod (20), and the guide rod (20) is connected with the sliding mounting plate (3) in a sliding mode.
4. An optical workstation for ease of adjustment as defined in claim 1 wherein, The front end of the support frame (1) is provided with a placing mounting frame (8), the product limiting frame (9) is arranged at the top end of the placing mounting frame (8), and the inner wall of the product limiting frame (9) is provided with a clamping positioning groove (10).
5. An optical workstation for ease of adjustment as defined in claim 1 wherein, The inner side of the product placing plate (11) is provided with a movable adjusting groove (12), the inner side of the movable adjusting groove (12) is connected with an elastic connecting piece (13), and the outer side of the elastic connecting piece (13) is connected with the inclined positioning clamping block (14).
6. An optical workstation for ease of adjustment as defined in claim 1 wherein, The bottom end of the anti-skid plate (16) is connected with a rotating clamping block (17), and the bottom end of the rotating clamping block (17) is bonded with a rubber pad.
7. An optical workstation for ease of adjustment as defined in claim 1 wherein, The bottom end of the product placing plate (11) is fixedly connected with a clamping frame (15), and the clamping frame (15) is used for rotation limiting of the rotating clamping block (17).
8. An optical workstation for ease of adjustment as defined in claim 5 wherein, The inclined positioning clamping block (14) is elastically connected with the elastic connecting piece (13), and the inclined positioning clamping block (14) is limitingly and slidably connected with the movable adjusting groove (12).