NACS / J1772 adapter

The NACS/J1772 adapter with a dual-locking structure solves the problem of unstable connection during charging, achieves a safe connection during charging, and ensures the stability and safety of the charging process.

CN223993438UActive Publication Date: 2026-03-13SHANGHAI LUNSHI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The existing NACS/J1772 adapter has an unstable connection during charging and is prone to detachment under slight separation force, which may lead to charging safety hazards.

Method used

It adopts a dual locking structure, including a first locking unit and a second locking unit. It utilizes the elastic support structure of the first handle and the locking tongue, as well as the torsion spring locking of the second handle and the hook, to ensure a firm connection between the charging gun and the charging base.

Benefits of technology

It provides a strong locking force under separation force, ensuring a safe connection during charging and avoiding safety risks caused by unstable connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an NACS / J1772 adapter, which comprises a shell seat, a shell arranged on the shell seat, a first locking unit and a second locking unit, the shell seat is provided with a first connecting end used for being connected with a charging gun, the shell is provided with a second connecting end used for being connected with a charging seat, and the first locking unit and the second locking unit are arranged on the shell seat. The first locking unit is configured to be locked with the charging gun when the charging gun is connected to the first connecting end, and the second locking unit is configured to be locked with the charging seat when the charging seat is connected to the second connecting end. The NACS / J1772 adapter provided by the utility model has a dual locking structure, can effectively ensure the firm locking force under the separating force in the use process, and ensures the use safety in the charging process.
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Description

Technical Field

[0001] This utility model relates to an NACS / J1772 adapter. Background Technology

[0002] Utility model patent application CN117832901A discloses an AC charging converter for new energy vehicles, including a main housing and a nozzle mounted on the lower end of the main housing. The upper end of the main housing has a first connecting end, and the lower end of the nozzle has a second connecting end. The main housing is internally provided with a positioning wheel and a positioning frame located below the positioning wheel. The positioning frame is provided with an installation end. The first connecting ends of a first control adapter and a second control adapter are respectively mounted on the positioning wheel. A control module is provided below the positioning wheel. The control module has a first input end, a second input end, a first output end, and a second output end. The lower ends of the first connecting ends of the first control adapter and the second control adapter are respectively connected to the first input end and the second input end. The second connecting ends of the first control adapter and the second control adapter are respectively mounted on the installation end and respectively connected to the first output end and the second output end. This patent application represents our company's first-generation product. In this product, a second handle is rotatably mounted on the outside of the main housing via a second pin. The upper end of the second handle has a second hook, and the lower end of the second handle is supported on the housing by a second spring. However, users have discovered a defect in this structure. Although the second hook uses the second spring to secure the connection end via a lever structure, this connection easily detaches when a slight separation force is applied. Since the voltage and current of new energy vehicle charging are relatively high, this defect needs to be addressed for charging safety. Summary of the Invention

[0003] The purpose of this invention is to solve the problems in the prior art and provide a NACS / J1772 adapter that provides a stable and safe connection during charging.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is: a NACS / J1772 adapter, including a housing base, a housing mounted on the housing base, a first locking unit, and a second locking unit. The housing base has a first connection end for connecting to a charging gun, and the housing has a second connection end for connecting to a charging dock. The first locking unit is configured to lock together with the charging gun when the charging gun is connected to the first connection end, and the second locking unit is configured to lock together with the charging dock when the charging dock is connected to the second connection end.

[0005] Preferably, the first locking unit includes a positioning seat mounted on the outer casing, a first handle mounted on the positioning seat, and a cover mounted on the first handle. The middle part of the first handle is rotatably mounted on the positioning seat by a first pin. One end of the first handle forms a first pressing part. The lower part of the first pressing part is elastically supported on the positioning seat by a first spring. The other end of the first handle is equipped with a locking tongue. The corresponding position of the positioning seat has an opening. The upper part of the locking tongue is elastically supported between the cover and the cover by a second spring so that the locking tongue passes through the opening and extends into the first connecting end to lock together with the charging gun.

[0006] Preferably, the latch is rotatably connected to the end of the first handle, and a guide plate extending vertically is provided at the opening, so that the latch extends into or out of the opening along the guide plate.

[0007] Preferably, the first pin is connected to the cover at both ends.

[0008] Preferably, the second locking unit includes a second handle mounted on the housing base. The middle part of the second handle is rotatably mounted on the housing base via a second pin. One end of the second handle forms a second pressing part, and the other end of the second handle has a hook. A torsion spring is sleeved on the second pin to lock the hook together with the charging base.

[0009] Preferably, a pair of high-voltage adapter terminals, a pair of control adapter terminals, and a grounding adapter terminal are provided between the housing base and the housing. The high-voltage adapter terminal, the control adapter terminal, and the grounding adapter terminal each have a first adapter end and a second adapter end. The first adapter end extends into the first connection end of the housing base, and the second connection end extends into the second connection end of the housing.

[0010] Preferably, the second connecting ends of the high-voltage connecting terminal and the grounding connecting terminal are respectively formed into a clamp-like structure by milling grooves from silver-plated copper pillars.

[0011] Preferably, a rubber-coated circuit board is provided between the housing base and the housing, the high-voltage adapter terminal and the grounding adapter terminal pass through the cutout of the rubber-coated circuit board, the control adapter terminal is connected to the rubber-coated circuit board, the rubber-coated circuit board has a control unit, and the control unit is configured to output a control signal according to the input signal of the control adapter terminal.

[0012] Preferably, a micro switch is provided on the rubber-coated circuit board, and the hook of the second handle is elastically pressed against the micro switch. When the second pressing part is pressed, the control unit outputs a shutdown control signal.

[0013] Preferably, a gun head liner is installed inside the second connecting end of the outer shell, and a gun head sealing ring is provided between the outer shell and the gun head liner.

[0014] Thanks to the adoption of the above technical solutions, the NACS / J1772 adapter of this utility model has a dual locking structure, which can effectively ensure a firm locking force under separation force during use, thus ensuring safety during charging. Attached Figure Description

[0015] Appendix Figure 1 A perspective view of the NACS / J1772 adapter according to this utility model;

[0016] Appendix Figure 2 This is a three-dimensional exploded view of the NACS / J1772 adapter according to this utility model;

[0017] Appendix Figure 3 A perspective view of the first locking unit of the NACS / J1772 adapter according to this utility model;

[0018] Appendix Figure 4 This is a schematic diagram of the working principle of the first locking unit of the NACS / J1772 adapter according to this utility model. Detailed Implementation

[0019] In the following description, the terminology used in the specification will be briefly described, and embodiments will be described in detail. All terms used herein, including descriptive or technical terms, should be interpreted as having the meaning understood by one of ordinary skill in the art. However, these terms may have different meanings depending on the intent of one of ordinary skill in the art, precedent, or the emergence of new technologies.

[0020] Furthermore, some terms may be chosen by the applicant, and in such cases, the meaning of the chosen terms will be described in detail in the detailed description of the embodiments. Therefore, the terms used herein must be defined based on their meanings in conjunction with the description throughout the specification. Additionally, when a component “comprises” or “contains” an element, the component may also include other elements without excluding them, unless there is a specific description to the contrary. In the following description, terms such as “component” and “module” indicate a unit for performing at least one function or operation, wherein units and modules may be implemented as hardware or software or by combining hardware and software.

[0021] Embodiments will now be described more fully with reference to the accompanying drawings. However, embodiments may be implemented in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the embodiments to those skilled in the art. In the following description, well-known functions or structures are not described in detail, as they would obscure the embodiments with unnecessary detail, and throughout the specification, the same reference numerals in the drawings denote the same or similar elements.

[0022] Appendix Figure 1 A perspective view of the NACS / J1772 adapter according to this utility model is attached. Figure 2 This is a perspective exploded view of the NACS / J1772 adapter according to this utility model. The NACS / J1772 adapter in this embodiment includes a housing base 1, a housing 2 mounted on the housing base 1, a first locking unit, and a second locking unit. The housing base 1 and housing 2 are fixed together by self-locking screws 18. The overall material is made of flame-retardant and high-pressure resistant engineering plastic to achieve a safety level. The housing base 1 has a first connection end for connecting to a charging gun, and the housing 2 has a second connection end for connecting to a charging socket. A gun head liner 16 is installed inside the second connection end of the housing 2, and a gun head sealing ring 17 is provided between the housing 2 and the gun head liner 16.

[0023] The first locking unit is configured to lock together with the charging gun when the charging gun is connected to the first connection end. The first locking unit includes a positioning seat 3 mounted on the housing 1, a first handle 4 mounted on the positioning seat 3, and a cover 5 mounted on the first handle 4. The positioning seat 3 is mounted on the housing 1 by a plurality of locking pins 19. The middle part of the first handle 4 is rotatably mounted on the positioning seat 3 by a first pin 6, and the two ends of the first pin 6 are connected to the cover 5.

[0024] The second locking unit is configured to lock together with the charging dock when the charging dock is connected to the second connection end. The second locking unit includes a second handle 9 mounted on the housing 1. The middle part of the second handle 9 is rotatably mounted on the housing 1 via a second pin 10. One end of the second handle 9 forms a second pressing part 91, and the other end of the second handle 9 has a hook 92. A torsion spring 11 is sleeved on the second pin 10 to lock the hook 92 together with the charging dock.

[0025] A pair of high-voltage adapter terminals 12, a pair of control adapter terminals 13, and a grounding adapter terminal 14 are provided between the housing 1 and the housing 2. The high-voltage adapter terminals 12, 13, and 14 each have a first adapter end and a second adapter end. The first adapter end extends into the first connection end of the housing 1, and the second connection end extends into the second connection end of the housing 2. The second adapter ends of the high-voltage adapter terminals 12 and 14 are formed into a clamp-like structure by milling grooves from silver-plated copper pillars. The terminal interface uses milling grooves to create a clamp-like contact to ensure good contact and prevent overheating caused by incomplete contact. The diameters of the high-voltage adapter terminals 12 and 14 are larger than the diameter of the control adapter terminal 13. Rubber rings 20 are fitted around the middle portions of the high-voltage adapter terminals 12 and 14. The conversion conductors are made of copper cylinders to increase the operating current and reduce the disadvantage of overheating caused by the wires.

[0026] A rubber-coated circuit board 15 is disposed between the outer casing 1 and the outer casing 2, with the outer casing being rubber-coated to achieve a sealing effect. High-voltage adapter terminal 12 and grounding adapter terminal 14 pass through the cutouts in the rubber-coated circuit board 15. A control adapter terminal 13 is connected to the rubber-coated circuit board 15. The rubber-coated circuit board 15 has a control unit configured to output a control signal based on the input signal from the control adapter terminal 13. A micro switch 16 is disposed on the rubber-coated circuit board 15. The hook 92 of the second handle 9 is elastically pressed against the micro switch 16. When the second pressing part 91 is pressed, the control unit outputs a shutdown control signal.

[0027] Appendix Figure 3 A perspective view of the first locking unit of the NACS / J1772 adapter according to this utility model; attached. Figure 4 This is a schematic diagram illustrating the working principle of the first locking unit of the NACS / J1772 adapter according to this utility model. One end of the first handle 4 forms a first pressing part 41, which is elastically supported on the positioning seat 3 by a first spring 7. The other end of the first handle 4 is equipped with a locking tongue 42, which is rotatably connected to the end of the first handle 4. The positioning seat 3 has a corresponding opening 31. The upper part of the locking tongue 42 is elastically supported between itself and the cover 5 by a second spring 8, allowing the locking tongue 42 to pass through the opening 31 and extend into the first connecting end to lock with the charging gun. This double locking structure of the first spring 7 and the second spring 8 effectively ensures a firm locking force under separation force during use. Only when the first pressing part 41 presses down and tightens the first spring 7, the second spring 8 is also compressed under leverage, allowing the locking tongue 42 to retract, thus ensuring safety during charging. In addition, a guide plate 32 extending vertically is provided at the opening 31. Since the locking tongue 42 is rotatably connected to the first handle 4, the locking tongue 42 can always remain vertical as it extends into or out of the opening 31 along the guide plate 32, thus ensuring the stability of the lock.

[0028] It should be understood that the embodiments described herein should be considered in a descriptive sense only and not for limiting purposes. The description of features or aspects within each embodiment should generally be considered applicable to other similar features or aspects in other embodiments. Although one or more embodiments have been described with reference to the accompanying drawings, those skilled in the art will understand that various changes in form and detail may be made therein without departing from the spirit and scope defined by the appended claims.

Claims

1. A NACS / J 1772 adapter, characterized by: The utility model relates to a charging seat, including the shell seat (1), install on the shell seat (1) shell (2) and first locking unit and second locking unit, the shell seat (1) have for with the first connecting end of charging gun is connected, the shell (2) have for with the second connecting end of charging seat is connected, first locking unit is configured as with charging gun is locked together when charging gun is connected in first connecting end, second locking unit is configured as with charging seat is locked together when charging seat is connected in second connecting end.

2. The NACS / J 1772 adapter of claim 1, wherein: The first locking unit includes a positioning seat (3) mounted on the shell seat (1), a first handle (4) mounted on the positioning seat (3), and a cover (5) mounted on the first handle (4). The middle part of the first handle (4) is rotatably mounted on the positioning seat (3) by a first pin (6). One end of the first handle (4) forms a first pressing part (41). The lower part of the first pressing part (41) is elastically supported on the positioning seat (3) by a first spring (7). The other end of the first handle (4) is provided with a lock tongue (42). The corresponding position of the positioning seat (3) has an opening (31). The upper part of the lock tongue (42) and the cover (5) are elastically supported by a second spring (8) to make the lock tongue (42) pass through the opening (31) and extend into the first connecting end to be locked with the charging gun.

3. The NACS / J 1772 adapter of claim 2, wherein: The lock tongue (42) is rotatably connected to the end of the first handle (4). The opening (31) is provided with a guide plate (32) extending in the vertical direction. The lock tongue (42) extends into or moves out of the opening (31) along the guide plate (32).

4. The NACS / J 1772 adapter of claim 3, wherein: The first pin (6) is connected to the cover (5) at both ends.

5. The NACS / Jl 772 adapter of claim 1, wherein: The second locking unit includes a second handle (9) mounted on the shell seat (1). The middle part of the second handle (9) is rotatably mounted on the shell seat (1) by a second pin (10). One end of the second handle (9) forms a second pressing part (91). The other end of the second handle (9) is provided with a hook (92). A torsion spring (11) is sleeved on the second pin (10) to make the hook (92) locked with the charging seat.

6. The NACS / J 1772 adapter of claim 5, wherein: A pair of high-voltage adapter terminals (12), a pair of control adapter terminals (13), and a grounding adapter terminal (14) are arranged between the shell seat (1) and the shell (2). The high-voltage adapter terminals (12), the control adapter terminals (13), and the grounding adapter terminal (14) each have a first adapter end and a second adapter end. The first adapter end extends into the first connecting end of the shell seat (1). The second connecting end extends into the second connecting end of the shell (2).

7. The NACS / J 1772 adapter of claim 6, wherein: The second adapter ends of the high-voltage adapter terminals (12) and the grounding adapter terminal (14) are formed into a clamping structure by a milled groove of a purple copper plated silver column.

8. The NACS / J 1772 adapter of claim 6, wherein: The housing seat (1) and the housing (2) are provided with a rubber-coated circuit board (15), the high-voltage adapter terminal (12) and the grounding adapter terminal (14) pass through the hollow part of the rubber-coated circuit board (15), the control adapter terminal (13) is connected to the rubber-coated circuit board (15), the rubber-coated circuit board (15) has a control unit, and the control unit is configured to output a control signal according to an input signal of the control adapter terminal (13).

9. The NACS / J 1772 adapter of claim 8, wherein: The rubber-coated circuit board (15) is provided with a micro switch (16), the clamping hook (92) of the second handle (9) is elastically pressed on the micro switch (16), and when the second pressing part (91) is pressed, the control unit outputs a closed control signal.

10. The NACS / J 1772 adapter of claim 1, wherein: The second connecting end of the housing (2) is provided with a gun head lining (21), and the housing (2) and the gun head lining (21) are provided with a gun head sealing ring (17).

Citation Information

Patent Citations

  • Alternating current charging converter for new energy automobile

    CN117832901A