SMT (Surface Mount Technology) adsorption device

By designing a nozzle replacement structure for the SMT placement adsorption device, the problem of low nozzle replacement efficiency in pick-and-place machines is solved, enabling convenient nozzle replacement and sealed connection, improving replacement efficiency and preventing air leakage.

CN223993834UActive Publication Date: 2026-03-13安徽金安正阳电子科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing pick-and-place machine nozzles are prone to wear and tear during long-term use and have low replacement efficiency; existing nozzles are also inconvenient to replace.

Method used

An SMT component placement adsorption device was designed, including a control base, lifting block, buffer assembly, mounting block, nozzle, fixing assembly, and vacuum assembly. The nozzle can be easily replaced through a seal and fixing screw, ensuring a sealed connection.

Benefits of technology

It improves nozzle replacement efficiency, ensures the seal between the nozzle and the mounting slot, and avoids air leakage during vacuum component control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an SMT patch adsorption device, which comprises a control seat, a lifting block arranged on the control seat through a lifting assembly, and an adsorption mechanism arranged on the lifting block, and the adsorption mechanism comprises a buffer assembly arranged at the bottom of the lifting block and having elasticity; the mounting block is arranged on the buffer assembly, and a mounting groove is formed in the bottom end face; the top of the suction nozzle penetrates through the mounting groove through a sealing piece, and a clamping groove is formed in the side face; the fixing assembly is arranged on the mounting block and can be arranged in the clamping groove in a penetrating manner; and the vacuum assembly is arranged on the lifting block and connected with the mounting groove. According to the utility model, the suction nozzle of the chip mounter can be conveniently replaced, and the replacement efficiency of the suction nozzle is improved.
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Description

Technical Field

[0001] This utility model relates to the field of chip mounter technology, specifically to an SMT chip mounter adsorption device. Background Technology

[0002] Pick and place machine: Also known as "placement machine" or "surface mount system," it is a device installed after the dispensing machine or screen printer in the production line. It is a device that accurately places surface mount components onto the PCB pads by moving the placement head. SMT placement refers to a series of processes performed on the PCB.

[0003] The existing technology has the following shortcomings: During the placement process, the nozzle needs to come into contact with the high-speed placement machine, which makes the nozzle prone to significant wear. During long-term use, the nozzle needs to be replaced. However, the existing nozzles are not easy to replace, resulting in low nozzle replacement efficiency. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides an SMT pick-and-place nozzle adsorption device, which allows for convenient replacement of the pick-and-place machine nozzles and improves nozzle replacement efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an SMT component placement adsorption device, comprising a control base, a lifting block mounted on the control base via a lifting assembly, and an adsorption mechanism mounted on the lifting block. The adsorption mechanism includes: a buffer assembly mounted on the bottom of the lifting block and having elasticity; a mounting block mounted on the buffer assembly and having a mounting groove on its bottom end face; a suction nozzle, with its top end passing through the mounting groove via a sealing element and having a slot on its side; a fixing assembly mounted on the mounting block and capable of passing through the slot; and a vacuum assembly mounted on the lifting block and connected to the inside of the mounting groove.

[0006] Preferably, the sealing element includes a sealing ring disposed on the top of the nozzle, and when the nozzle is inserted into the mounting groove, the sealing ring is located on the bottom wall of the nozzle and the mounting groove.

[0007] Preferably, the fixing component includes: a fixing screw, which is threaded through the side of the mounting block and one end is inserted into the mounting groove; when the suction nozzle is inserted into the mounting groove, the end of the fixing screw is inserted into the slot.

[0008] Preferably, a locking block is provided at one end of the fixing screw that passes through the mounting groove, and the locking block is movably inserted into a hole opened in the wall of the mounting groove.

[0009] Preferably, the buffer assembly includes: a telescopic tube disposed between the lifting block and the mounting block, with its two ends connected to the interior of the lifting block and the mounting groove, respectively; and a buffer spring sleeved on the telescopic tube, with its two ends connected to the lifting block and the mounting block, respectively.

[0010] Preferably, the vacuum assembly includes: a control tube, which is vertically mounted on the lifting block and has a sealing disc that is slidably mounted inside; a control component, which is mounted on the lifting block and can control the sealing disc to slide inside the control tube; one end of the control tube is connected to a gas supply channel opened inside the lifting block via a connecting pipe, and the gas supply channel is connected to and communicates with the inside of the telescopic tube.

[0011] Preferably, the control component includes: a control rod, which passes through the control tube and is connected to a sealing disc at one end; a control disc, which is located at the end of the control tube and has a rotating block vertically disposed on its end face offset from the center; a vacuum motor, which is disposed on the lifting block and controls the control disc to rotate; and the end of the rotating block away from the control disc is rotatably connected to the end of the control rod.

[0012] Preferably, a sliding groove is formed on the side of the control seat in the vertical direction. The lifting assembly includes: a slide rod, which passes through the sliding groove in the vertical direction; a slider, which is movably sleeved on the slide rod and connected to the lifting block; a limit spring, which is movably sleeved on the slide rod and located below the slider, and whose two ends are respectively connected to the slider and the wall of the sliding groove; and a lifting component, which is set on the lifting block and controls the slider to slide downward on the slide rod.

[0013] Preferably, the lifting component includes: a rotating rod, which is horizontally arranged on the control seat, and a roller with one end rotatably arranged is located on the top of the lifting block; and a rotating column, which is arranged at the center of the side of the rotating rod near the control seat and is driven by a motor.

[0014] The beneficial effects of this utility model are as follows: the suction nozzle is inserted into the mounting groove and, together with the fixing component, is inserted into the slot opened on the side of the suction nozzle, which facilitates the replacement of the suction nozzle and improves the replacement efficiency. When the suction nozzle is inserted into the mounting groove, the suction nozzle is inserted into the mounting groove through the sealing component, which ensures the sealed connection between the suction nozzle and the mounting groove and avoids the occurrence of air leakage when the vacuum component controls the vacuum inside the suction nozzle. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a simplified structural diagram of the SMT chip adsorption device proposed in this utility model.

[0017] Figure 2 This is a schematic diagram of the working structure of the SMT chip adsorption device proposed in this utility model.

[0018] Figure 3 This is a schematic diagram of the unfolded structure of the SMT chip adsorption device proposed in this utility model.

[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the adsorption component of this utility model.

[0020] Figure 5 for Figure 4 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Control base; 2. Sliding groove; 3. Slide rod; 4. Slider; 5. Limit spring; 6. Lifting block; 7. Rotating rod; 8. Roller; 9. Vacuum motor; 10. Control panel; 11. Control tube; 12. Connecting tube; 13. Telescopic tube; 14. Buffer spring; 15. Mounting block; 16. Suction nozzle; 17. Fixing screw; 18. Mounting groove; 19. Slot; 20. Locking block; 21. Control rod; 22. Sealing plate. Detailed Implementation

[0022] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are only preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the embodiments without creative effort are all within the protection scope of this utility model.

[0023] Please see Figure 1-5 An SMT (Surface Mount Technology) component adsorption device includes a control base 1, a lifting block 6 mounted on the control base 1 via a lifting assembly, and an adsorption mechanism mounted on the lifting block 6. The adsorption mechanism includes: a buffer assembly mounted on the bottom of the lifting block 6 and having elasticity; a mounting block 15 mounted on the buffer assembly and having a mounting groove 18 on its bottom end face; a suction nozzle 16, with its top end passing through the mounting groove 18 via a sealing element and having a slot 19 on its side; a fixing assembly mounted on the mounting block 15 and capable of passing through the slot 19; and a vacuum assembly mounted on the lifting block 6 and connected to the inside of the mounting groove 18.

[0024] like Figure 1-5 As shown, when using the pick-and-place machine, the nozzle 16 needs to be replaced according to the usage requirements. The nozzle 16 installed on the mounting block 15 is directly removed, and the new nozzle 16 is inserted into the mounting groove 18 through the sealing member, which ensures the sealed connection between the nozzle 16 and the mounting groove 18. This facilitates the vacuum assembly to control the vacuum operation of the nozzle 16, and the control fixing component is inserted into the slot 19 opened on the side of the nozzle 16, which facilitates the fixing of the nozzle 16 in the mounting groove 18. This allows for convenient replacement of the pick-and-place machine nozzle 16 and improves the replacement efficiency of the nozzle 16.

[0025] like Figure 5As shown, in this embodiment, the sealing element includes a sealing ring, which is disposed on the top of the suction nozzle 16. When the suction nozzle 16 is inserted into the mounting groove 18, the sealing ring is located on the bottom wall of the suction nozzle 16 and the mounting groove 18. The sealing ring can be made of rubber. It is placed on the bottom wall of the mounting groove 18 and then the suction nozzle 16 is inserted into the mounting groove 18, which ensures the sealing of the connection between the suction nozzle 16 and the mounting groove 18 and ensures that the vacuum assembly controls the suction nozzle 16 to draw a vacuum.

[0026] like Figure 5 As shown, in this embodiment, the fixing component includes: a fixing screw 17, which is threadedly connected to the side of the mounting block 15, and one end of which passes through the mounting groove 18; a locking block 20 is provided on the end of the fixing screw 17 that passes through the mounting groove 18, and the locking block 20 is movably inserted into a hole opened in the groove wall of the mounting groove 18. When the suction nozzle 16 passes through the mounting groove 18, the end of the fixing screw 17 passes through the locking groove 19, and the suction nozzle 16 passes through the mounting groove 18. Rotating the fixing screw 17 rotates the suction nozzle 16, and the end of the fixing screw 17 passes through the locking groove 19. The locking block 20 provided on the end of the fixing screw 17 passes through the locking groove 19 to fix the position of the suction nozzle 16 in the mounting groove 18. This facilitates the installation of the suction nozzle 16 and ensures the stability of the suction nozzle 16 installed in the mounting groove 18.

[0027] The buffer assembly includes: a telescopic tube 13, which is disposed between the lifting block 6 and the mounting block 15, and whose two ends are respectively connected to the inside of the lifting block 6 and the mounting groove 18; and a buffer spring 14, which is sleeved on the body of the telescopic tube 13, and whose two ends are respectively connected to the lifting block 6 and the mounting block 15.

[0028] The vacuum assembly includes: a control tube 11, which is vertically mounted on the lifting block 6 and has a sealing disc 22 that is slidably mounted inside; a control component, which is mounted on the lifting block 6 and can control the sealing disc 22 to slide inside the control tube 11; one end of the control tube 11 is connected to a gas supply channel opened inside the lifting block 6 through a connecting pipe, and the gas supply channel is connected to and communicates with the inside of the telescopic tube 13.

[0029] The control components include: a control rod 21, which passes through the control tube 11 and is connected at one end to a sealing disc 22; a control disc 10, which is located at the end of the control tube 11 and has a rotating block vertically arranged on its end face offset from the center; a vacuum motor 9, which is mounted on the lifting block 6 and controls the rotation of the control disc 10; the end of the rotating block away from the control disc 10 is rotatably connected to the end of the control rod 21, and the end of the control tube 11 is connected to the gas supply channel through a connecting pipe 12.

[0030] like Figure 1-4As shown, when working through the suction nozzle 16, the vacuum motor 9 drives the control disk 10 to rotate. The rotating block set on the control disk 10 drives the control rod 21 to move inside the control tube 11, and drives the sealing disk 22 to slide and seal inside the control tube 11. This facilitates the control of air being drawn into the control tube 11 from the suction nozzle 16 or air being pushed into the suction nozzle 16, thus realizing the suction operation of the suction nozzle 16.

[0031] The control base 1 has a vertically oriented sliding groove 2 on its side. The lifting assembly includes: a slide rod 3, which passes through the sliding groove 2 vertically; a slider 4, which is movably sleeved on the slide rod 3 and connected to the lifting block 6; a limit spring 5, which is movably sleeved on the slide rod 3 and located below the slider 4, with its two ends connected to the slider 4 and the groove wall of the sliding groove 2 respectively; and a lifting component, which is set on the lifting block 6 and controls the slider 4 to slide downward on the slide rod 3.

[0032] The lifting component includes: a rotating rod 7, which is horizontally mounted on the control base 1, and a roller 8, which is rotatably mounted at one end, is located on the top of the lifting block 6; and a rotating column, which is mounted on the center of the side of the rotating rod 7 near the control base 1 and is driven by a motor.

[0033] like Figure 1-3 As shown, in this embodiment, the suction nozzle 16 works in conjunction with the lifting component to move the suction nozzle 16 up and down. During the downward movement of the suction nozzle 16, the motor drives the rotating column to rotate the rotating rod 7 around the center. At this time, the roller 8 set on one end of the rotating rod 7 abuts against the lifting block 6 and moves downward. The slider 4 set on the lifting block 6 slides stably on the sliding rod 3 and compresses the limiting spring 5 on the sliding rod 3, thereby ensuring that the lifting block 6 moves up and down stably. After the suction nozzle 16 completes the suction operation, the power supply to the motor is disconnected. Under the action of the limiting spring 5, the slider 4 will be pushed to move upward, that is, the lifting block 6 will be moved upward, and the suction nozzle 16 will be controlled to return to its original position.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An SMT patch adsorption device, comprising a control seat (1), a lifting block (6) provided on the control seat (1) through a lifting assembly, and an adsorption mechanism provided on the lifting block (6), characterized in that, The adsorption mechanism comprises: Buffer assembly, disposed on the bottom of the lifting block (6), and having elasticity; Mounting block (15), disposed on the buffer assembly and having a mounting slot (18) opened at the bottom end face; Suction nozzle (16), the top is provided with a sealing element, and the side is provided with a clamping groove (19); Fixing assembly, disposed on the mounting block (15) and can be provided in the clamping groove (19); Vacuum assembly, disposed on the lifting block (6) and connected with the mounting slot (18).

2. The SMT patch adsorbing device according to claim 1, characterized in that: The sealing element comprises: Sealing ring, disposed on the top of the suction nozzle (16), and when the suction nozzle (16) is provided in the mounting slot (18), the sealing ring is located on the bottom wall of the suction nozzle (16) and the mounting slot (18).

3. The SMT patch adsorbing device according to claim 2, characterized in that: The fixing assembly comprises: Fixed screw rod (17), threaded connection, provided in the side of the mounting block (15), and one end is provided in the mounting slot (18); When the suction nozzle (16) is provided in the mounting slot (18), the end of the fixed screw rod (17) is provided in the clamping groove (19).

4. The SMT patch adsorbing device according to claim 3, characterized in that: The end of the fixed screw rod (17) provided in the mounting slot (18) is provided with a clamping block (20), and the clamping block (20) is movably provided in the hole opened in the slot wall of the mounting slot (18).

5. The SMT patch adsorbing device according to any one of claims 1 to 4, characterized in that: The buffer assembly comprises: Telescopic tube (13), disposed between the lifting block (6) and the mounting block (15), and the two ends are connected with the inside of the lifting block (6) and the mounting slot (18) respectively; Buffer spring (14), sleeved on the telescopic tube (13), and the two ends are connected with the lifting block (6) and the mounting block (15) respectively.

6. The SMT patch adsorbing device according to claim 5, characterized in that: The vacuum assembly comprises: Control pipe (11), disposed on the lifting block (6) in vertical direction, and the inside is provided with a sealing disc (22) slidingly and sealingly; Control element, disposed on the lifting block (6) and can control the sealing disc (22) sliding in the control pipe (11); One end of the control pipe (11) is connected with the gas channel opened in the lifting block (6) through the connecting pipe, and the gas channel is connected with the inside of the telescopic tube (13).

7. The SMT patch adsorbing device according to claim 6, characterized in that: The control element comprises: Control rod (21), provided in the control pipe (11) and one end connected with the sealing disc (22); Control disc (10), disposed at the end position of the control pipe (11) and vertically provided with a rotating block at the end face deviating from the center position; Vacuum motor (9), disposed on the lifting block (6) and controls the control disc (10) to rotate; The end of the rotating block deviating from the control disc (10) is rotationally connected with the end of the control rod (21).

8. The SMT patch adsorbing device according to claim 1, characterized in that: The side of the control seat (1) is provided with a sliding slot (2) in vertical direction, and the lifting assembly comprises: Slide rod (3), provided in the sliding slot (2) in vertical direction; Slide block (4), movably sleeved on the rod of the slide rod (3) and connected with the lifting block (6); Limiting spring (5), movably sleeved on the rod of the slide rod (3) and located below the slide block (4), and the two ends are connected with the slide block (4) and the slot wall of the sliding slot (2) respectively. A lifting member is arranged on the lifting block (6) and controls the sliding block (4) to slide downward on the slide rod (3).

9. The SMT patch adsorption device according to claim 8, characterized in that: The lifting member comprises: A rotating rod (7) is arranged transversely on the control seat (1), and a roller (8) arranged at one end of the rotating rod (7) is located on the top of the lifting block (6); A rotating column is arranged at a position close to the center of the side surface of the control seat (1) on one side of the rotating rod (7) and is driven by a motor.