Detachable simple film laminating machine
By designing a detachable and simple film covering machine, which utilizes a soil scraper and ridge-setting board and a trenching component to achieve automated film covering, the problems of complex operation and loose film layer of existing film covering machines are solved, thereby improving film covering efficiency and film layer quality and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-03-17
AI Technical Summary
Existing mulching machines are complex to operate, do not press the film layer tightly, and have high economic costs, making it difficult to meet the needs of high efficiency, simplicity, and precision in tobacco mulching.
Design a detachable and simple mulching machine, including a frame, a trenching component, a mulching component, and a soil scraper and ridge trimming board. The components can be detached and installed. The soil scraper and ridge trimming board is used to level the ridges, the trenching component is used to open trenches, and the mulching component is used to cover the film, thereby realizing automated mulching.
It improves mulching efficiency, reduces labor intensity, ensures the tightness and uniformity of the film layer, adapts to complex terrain, reduces economic costs, and meets the modern needs of tobacco planting.
Smart Images

Figure CN223994056U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of tobacco planting mulching equipment, specifically to a detachable and simple mulching machine. Background Technology
[0002] In recent years, with the continuous advancement of agricultural modernization by the state, agricultural machinery research and development and promotion have become important ways to improve agricultural production efficiency, reduce labor costs, and improve the quality of agricultural products. At the national level, there is active support for agricultural machinery innovation, encouraging the development of advanced machinery and equipment adapted to different stages of agricultural production. Especially against the backdrop of labor shortages and rising labor costs, the integration of agricultural machinery and agronomy has become key to solving bottlenecks in agricultural production.
[0003] Mulching is a crucial step in tobacco cultivation, playing a vital role in tobacco production. Mulching helps retain heat and moisture, suppresses weeds, improves soil structure, increases fertilizer utilization, reduces pests and diseases, promotes early maturity, and enhances yield and quality, while also reducing labor intensity. It is a key measure in tobacco cultivation. The mulching process requires not only high efficiency and ease of operation but also ensuring the tightness and uniformity of the mulch layer to prevent damage or leakage, thus ensuring healthy tobacco growth. Traditional manual mulching is inefficient, labor-intensive, produces inconsistent quality, and is costly. It also struggles to adapt to complex terrain and the demands of precision operations, failing to meet the requirements of modern, large-scale, intensive, and precise agriculture. Currently available mulching machines are complex to operate, produce loosely pressed mulches, and are costly, further complicating tobacco production. Therefore, tobacco farmers urgently hope to promote the innovation and upgrading of mechanized mulching technology. Utility Model Content
[0004] This utility model provides a detachable and simple laminating machine, which aims to solve the problems in the prior art.
[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:
[0006] A detachable simple mulching machine includes a frame, a trenching component, a mulching component, and a soil scraping and ridge-trimming board. The frame is movable. The trenching component, the mulching component, and the soil scraping and ridge-trimming board are detachably installed at the bottom of the frame, and the soil scraping and ridge-trimming board, the trenching component, and the mulching component are distributed sequentially from front to back.
[0007] The beneficial effects of this utility model are as follows: During the operation, firstly, the two ends of the film in the film covering component are pressed into the soil by manual foot treading; then, the entire equipment is moved while the soil scraper and ridge trimmer is used to level the ridges; finally, the trenching component performs trenching operations, and at the same time the film covering component covers the surface of the ridges to complete the film covering operation. The operation is convenient and efficient.
[0008] This utility model has a simple structure and reasonable design. The detachable body allows for quick and convenient disassembly and installation. It can be adapted to a variety of small power machines, has strong versatility, and is easy to operate.
[0009] Based on the above technical solution, the present invention can be further improved as follows.
[0010] Furthermore, the soil scraping and ridge-trimming board includes a ridge-trimming board body and an installation rod. The installation rod is vertically installed on the frame, and the ridge-trimming board body is fixedly installed at the lower end of the installation rod.
[0011] The advantages of adopting the above-mentioned further solution are that the structure is simple, the design is reasonable, and the main body of the ridge-trimming board is assembled by using the mounting rod, making assembly convenient.
[0012] Furthermore, the mounting rod is movable up and down and positioned on the frame, and the main body of the ridge trimming board is horizontally fixed on the mounting rod.
[0013] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable. The height of the soil scraping and ridge-trimming board can be adjusted by moving the mounting rod up and down on the frame. The adjustability of the soil scraping height can solve the problem of uneven soil surface, improve the integrity and covering effect of the film cloth, thereby improving the operation efficiency and reducing losses, and meeting the needs of tobacco farmers to reduce costs and increase efficiency.
[0014] Furthermore, the longitudinal section of the main body of the ridge-repairing board has a V-shaped structure.
[0015] The advantages of adopting the above-mentioned further scheme are that the structure is simple, the shape of the main body of the ridge board is reasonably designed, so as to correct the straightness of the ridge and the unevenness of the ridge surface, ensure the flatness of the ridge surface, and avoid the damage of the film; when working on the ridge, the soil clods will not accumulate too much, and the soil clods will slide off after passing the middle part of the ridge board. The V-shaped structure of the soil scraping and ridge board reduces the resistance during the movement of the soil scraping and ridge board, and can also effectively push large soil clods out of the ridge.
[0016] Furthermore, the cross-section of the main body of the ridge-repairing board has a V-shaped structure.
[0017] The advantages of adopting the above-mentioned further solution are that the structure is simple and the shape of the main body of the ridge board is reasonably designed so as to correct the unevenness of the ridge body and the unevenness of the ridge surface, ensure the flatness of the ridge surface, and avoid the damage of the film.
[0018] Furthermore, the trenching assembly includes two trenching plows, which are mounted opposite each other on the frame and can move up and down and be positioned.
[0019] The beneficial effect of adopting the above-mentioned further solution is that during the operation, two furrowing plows are used for furrowing. The adjustable furrowing depth allows the mulching machine to adjust the working depth according to different soil types and crop needs, ensuring the accuracy of mulching and effectively reducing the rate of missed mulching.
[0020] Furthermore, the two furrowing plows are respectively arc-shaped, and their convex sides are distributed opposite each other.
[0021] The beneficial effect of adopting the above-mentioned further scheme is that during the mulching process, two furrowing plows are used to make furrows on both sides of the ridge. Moreover, the shape design of the two furrowing plows is reasonable, which can not only make furrows, but also ensure the compaction effect of the film on both sides of the ridge.
[0022] Furthermore, the film coating assembly includes a fixed frame, a film spreading roller, and two film pressing rollers. The fixed frame is horizontally fixedly installed on the frame and is located between the two furrowing plows. The film spreading roller is horizontally installed inside the fixed frame and can rotate horizontally around its own axis to hold the film. The two film pressing rollers are vertically installed on both sides of the bottom of the frame, located behind the fixed frame, and can rotate around their own axes respectively.
[0023] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable. The film spreading roller is assembled with a fixed frame so that the film can be applied while the vehicle is in motion. In addition, the two pressing rollers are used to press the two sides of the film during the film application process, which has a high degree of automation.
[0024] Furthermore, support rods are provided on both sides of the bottom of the frame, the upper ends of the two support rods are rotatably connected to the two sides of the bottom of the frame respectively, and the upper parts of the two support rods are rotatably connected to the two sides of the bottom of the frame respectively by springs; the two pressing wheels are rotatably mounted on the lower ends of the two support rods.
[0025] The beneficial effect of adopting the above-mentioned further solution is that during the operation, the two pressing rollers are rotatably connected to the frame by means of support rods, and the two support rods are connected to the frame by means of springs. The design is reasonable, which allows the two pressing rollers to be adjusted adaptively according to the height of the ridges, making the operation convenient.
[0026] Furthermore, two pipe columns are vertically installed on both sides of the rear end of the frame. The two pipe columns can be moved horizontally and positioned respectively, and the two pipe columns can be moved up and down and positioned respectively. Soil covering plates are installed at the lower ends of the two pipe columns in a relatively rotatable manner.
[0027] The advantages of adopting the above-mentioned further scheme are that the structure is simple and the design is reasonable. On the one hand, the spacing between the two pipe columns is adjustable so as to adjust the spacing between the two covering plates to meet the operation of ridges of different widths, and the operation is convenient.
[0028] On the other hand, the height of the two tubular columns on the frame is adjustable to adjust the depth of the soil covering, making the operation convenient. Attached Figure Description
[0029] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0030] Figure 2 This is the front view of the present invention;
[0031] Figure 3 This is a top view of the present invention;
[0032] Figure 4 This is a side view of the present invention;
[0033] Figure 5 This is a partial structural schematic diagram of the present invention;
[0034] Figure 6 This is a three-dimensional structural diagram of the soil scraping and ridge-trimming board in this utility model;
[0035] Figure 7 This is a front view of the soil scraping and ridge-trimming board in this utility model;
[0036] Figure 8 This is a schematic diagram of the furrowing plow in this utility model;
[0037] Figure 9 This is a schematic diagram of the structure of the pressure diaphragm wheel in this utility model.
[0038] The attached diagram lists the components represented by each number as follows:
[0039] 1. Frame; 2. Ridging board body; 3. Mounting rod; 4. Furrowing plow; 5. Fixing frame; 6. Film spreading roller; 7. Film pressing roller; 8. Support rod; 9. Pipe column; 10. Soil covering plate; 11. Traveling wheel; 12. Fixing sleeve; 13. Spring; 14. Rotating drum; 15. Fixing cylinder; 16. Fixing block. Detailed Implementation
[0040] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0041] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0042] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0043] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0044] Example 1
[0045] like Figures 1 to 9 As shown, this embodiment provides a detachable simple mulching machine, including a frame 1, a trenching component, a mulching component, and a soil scraping and ridge-trimming plate. The frame 1 is movable. The trenching component, the mulching component, and the soil scraping and ridge-trimming plate are detachably installed at the bottom of the frame 1, and the soil scraping and ridge-trimming plate, the trenching component, and the mulching component are distributed sequentially from front to back.
[0046] During the operation, firstly, the two ends of the film in the mulching component are pressed into the soil by manual foot treading; then, the entire equipment is moved while the soil scraper and ridge trimmer are used to level the ridges; finally, the trenching component performs trenching operations, while the mulching component covers the surface of the ridges with the film to complete the mulching operation. The operation is convenient and efficient.
[0047] Based on the above scheme, the frame 1 includes a body and an engine. The body is mounted with two rotatable wheels 11, which are connected by a shaft. The engine is mounted on the body and is connected to the shaft via a transmission assembly (existing technology), thereby driving the two wheels 11 to rotate to enable the entire device to move.
[0048] In addition, the engine and fuel tank on the fuselage can be replaced as needed to meet different operational requirements.
[0049] This embodiment has a simple structure and reasonable design. The detachable body allows for quick and convenient disassembly and installation. It can be adapted to a variety of small power machines, has strong versatility, and is easy to operate.
[0050] Example 2
[0051] Based on Embodiment 1, in this embodiment, the soil scraping and ridge-trimming board includes a ridge-trimming board body 2 and an installation rod 3. The installation rod 3 is vertically installed on the frame 1, and the ridge-trimming board body 2 is fixedly installed at the lower end of the installation rod 3.
[0052] The scheme has a simple structure and reasonable design. It uses the mounting rod 3 to assemble the main body 2 of the ridge board, which is easy to assemble.
[0053] Example 3
[0054] Based on Embodiment 2, in this embodiment, the mounting rod 3 is movable up and down and positioned on the frame 1, and the ridge trimming board body 2 is horizontally fixed on the mounting rod 3.
[0055] The solution has a simple structure and reasonable design. It uses the up and down movement of the mounting rod 3 on the frame 1 to adjust the scraping height of the soil scraping and ridge-trimming board. The adjustability of the scraping height can solve the problem of uneven soil surface, improve the integrity and covering effect of the film cloth, thereby improving the operation efficiency and reducing losses, and meeting the needs of tobacco farmers to reduce costs and increase efficiency.
[0056] Preferably, in this embodiment, the mounting rod 3 is preferably cylindrical, but other suitable geometric shapes can also be used, such as polygonal prisms like hexagonal prisms. The specific assembly method is as follows:
[0057] A fixing sleeve 12 is horizontally fixedly mounted on the frame 1. The mounting rod 3 passes through the fixing sleeve 12 and is slidably connected to the fixing sleeve 12. In addition, the fixing sleeve 12 is provided with a through screw hole, and a locking screw is threaded into the screw hole. During assembly, the mounting rod 3 is manually moved to the set position, and then the locking screw is manually tightened until one end of it abuts against or loosens the mounting rod 3.
[0058] Example 4
[0059] Based on any one of Embodiments 2 to 3, in this embodiment, the longitudinal section of the main body 2 of the ridge-trimming board has a V-shaped structure.
[0060] The scheme has a simple structure and the shape of the main body 2 of the ridge-trimming board is reasonably designed to correct unevenness of the ridge body and surface, ensuring the flatness of the ridge surface and avoiding damage to the film. When working on the ridge body, soil clods will not accumulate too much and will slide off after passing the middle part of the ridge-trimming board. The V-shaped structure of the soil scraping and ridge-trimming board reduces the resistance during the movement of the soil scraping and ridge-trimming board and can also effectively push large soil clods out of the ridge body.
[0061] Alternatively, the longitudinal section of the above-mentioned ridge board body 2 can also adopt an arc-shaped structure.
[0062] Example 5
[0063] Based on Example 4, in this example, the cross-section of the main body 2 of the ridge-clearing board has a V-shaped structure.
[0064] The scheme has a simple structure and the shape of the main body 2 of the ridge board is reasonably designed so as to correct the unevenness of the ridge body and the unevenness of the ridge surface, ensure the flatness of the ridge surface and avoid the film from being damaged.
[0065] Alternatively, the cross-section of the main body 2 of the above-mentioned ridge board can also adopt an arc-shaped structure.
[0066] Example 6
[0067] Based on the above embodiments, in this embodiment, the trenching assembly includes two trenching plows 4, which are mounted opposite each other on the frame 1 and can move up and down and be positioned.
[0068] During operation, two furrowing plows are used to furrow. The adjustable furrowing depth allows the mulching machine to adjust the working depth according to different soil types and crop needs, ensuring the accuracy of mulching and effectively reducing the rate of missed mulching.
[0069] Example 7
[0070] Based on Example 6, in this example, the two furrowing plows 4 are respectively arc-shaped, and their convex sides are distributed opposite each other.
[0071] During the mulching process, two furrowing plows 4 are used to make furrows on both sides of the ridge. The two furrowing plows are reasonably designed so that they can not only make furrows, but also ensure the compaction of the film on both sides of the ridge.
[0072] Example 8
[0073] Based on any one of Embodiments 6 to 7, in this embodiment, the film coating assembly includes a fixed frame 5, a film spreading roller 6, and two film pressing rollers 7. The fixed frame 5 is horizontally fixedly installed on the frame 1, located between the two furrowing plows 4. The film spreading roller 6 is horizontally installed inside the fixed frame 5 and can rotate horizontally around its own axis to hold the film. The two film pressing rollers 7 are vertically installed on both sides of the bottom of the frame 1, located behind the fixed frame 5, and can rotate around their own axes respectively.
[0074] The solution has a simple structure and reasonable design. It uses a fixed frame 5 to assemble a film spreading roller 6 so that the film can be applied while the vehicle is in motion. In addition, two pressure rollers 7 are used to press the two sides of the film during the filming process, which has a high degree of automation.
[0075] Example 9
[0076] Based on embodiment 8, in this embodiment, support rods 8 are provided on both sides of the bottom of the frame 1, the upper ends of the two support rods 8 are rotatably connected to the two sides of the bottom of the frame 1 respectively, and the upper parts of the two support rods 8 are rotatably connected to the two sides of the bottom of the frame 1 respectively through springs 13; the two pressing wheels 7 are rotatably installed on the lower ends of the two support rods 8.
[0077] During operation, the two pressing rollers 7 are rotatably connected to the frame 1 by the support rods 8, and the two support rods 8 are connected to the frame 1 by the springs 13. The design is reasonable, which allows the two pressing rollers 7 to be adjusted adaptively according to the height of the ridge, making the operation convenient.
[0078] Preferably, in this embodiment, the two support rods 8 are respectively arc-shaped rods, and the two springs 13 are respectively located on the concave side of the two support rods 8.
[0079] Preferably, in this embodiment, the upper ends of the two support rods 8 are respectively horizontally fixedly connected to two rotating cylinders 14, and the two rotating cylinders 14 are respectively rotatably sleeved on the corresponding parts of the frame 1.
[0080] Example 10
[0081] Based on the above embodiments, in this embodiment, two pipe columns 9 are vertically installed on both sides of the rear end of the frame 1. The two pipe columns 9 can be moved horizontally and positioned respectively, and the two pipe columns 9 can be moved up and down and positioned respectively. The lower ends of the two pipe columns 9 are rotatably installed with soil covering plates 10.
[0082] The scheme has a simple structure and a reasonable design. On the one hand, the spacing between the two pipe columns 9 is adjustable, so as to adjust the spacing between the two soil covering plates 10 to meet the operation of ridges of different widths, making the operation convenient.
[0083] On the other hand, the height of the two tubular columns 9 on the frame 1 is adjustable to adjust the depth of the soil cover, making the operation convenient.
[0084] Preferably, in this embodiment, the upper ends of the two tube columns 9 are respectively horizontally fixedly connected to fixed cylinders 15. The two fixed cylinders 15 are horizontally sleeved on both sides of the frame 1, and can slide and be positioned horizontally on both sides of the frame 1. The specific positioning method is as follows: each of the two fixed cylinders 15 is provided with a through screw hole, and at least one fixing screw is threaded into each of the two screw holes. Preferably, there are two fixing screws.
[0085] Preferably, in this embodiment, two fixing cylinders 15 are respectively fixedly connected to fixing blocks 16, and the two fixing blocks 16 are respectively provided with through holes extending vertically, and the two tube columns 9 are respectively inserted into the two through holes.
[0086] In addition, each of the two fixing blocks 16 has a through screw hole, and a fastening screw is threaded into each of the two screw holes. Tighten the two fastening screws until one end of them abuts against or loosens the two tube columns 9 to fix or loosen the two tube columns 9.
[0087] The working principle of this utility model is as follows:
[0088] During the operation, firstly, the two ends of the film in the film covering component are pressed into the soil by manual foot treading; then, the entire equipment is moved and the soil scraper is used to level the ridges; finally, two furrowing plows 4 are used to open furrows, while the film covering component covers the surface of the ridges and two soil covering pans 10 are used to cover the soil. The operation is convenient and efficient.
[0089] It should be noted that all electronic components involved in this utility model adopt existing technology, and all the above-mentioned components are electrically connected to the controller, and the control circuit between the controller and each component is existing technology.
[0090] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0091] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
[0092] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A detachable simple laminating machine, characterized by: The utility model provides a kind of soil scraping ridge board and trenching assembly and film coating assembly, including rack (1), trenching assembly, film coating assembly and soil scraping ridge board, the rack (1) is movable;Trenching assembly, film coating assembly and soil scraping ridge board are respectively detachably mounted at the bottom of the rack (1), and soil scraping ridge board, trenching assembly and film coating assembly are sequentially distributed along the direction from front to back.
2. The detachable simple laminating machine according to claim 1, characterized in that: The soil scraping ridge board includes a ridge board body (2) and a mounting rod (3), the mounting rod (3) is vertically mounted on the rack (1), and the ridge board body (2) is fixedly mounted on the lower end of the mounting rod (3).
3. The detachable simple laminating machine according to claim 2, characterized in that: The mounting rod (3) is movably positioned on the rack (1), and the ridge board body (2) is horizontally fixedly mounted on the mounting rod (3).
4. The detachable simple laminating machine according to claim 2, characterized in that: The longitudinal section of the ridge board body (2) is in a V-shaped structure.
5. The detachable simple laminating machine according to claim 4, characterized in that: The transverse section of the ridge board body (2) is in a V-shaped structure.
6. The detachable simple lamination machine according to any one of claims 1 to 5, characterized in that: The trenching assembly includes two trenching plows (4), and the two trenching plows (4) are oppositely mounted on the rack (1) and are movably positioned.
7. The detachable simple laminating machine according to claim 6, characterized in that: The two trenching plows (4) are respectively in an arc-shaped structure, and the convex sides thereof are oppositely distributed.
8. The detachable simple laminating machine according to claim 6, characterized in that: The film coating assembly includes a fixed frame (5), a film spreading roller (6), and two film pressing wheels (7), the fixed frame (5) is horizontally fixedly mounted on the rack (1) and is located between the two trenching plows (4), the film spreading roller (6) is horizontally mounted in the fixed frame (5) and is horizontally rotatable about its own axis to accommodate a film, and the two film pressing wheels (7) are oppositely vertically mounted on the bottom of the rack (1) on both sides thereof and are located at the rear side of the fixed frame (5) and are respectively rotatable about their own axes.
9. The detachable simple laminating machine according to claim 8, characterized in that: The bottom of the rack (1) is oppositely provided with support rods (8), the upper ends of the two support rods (8) are respectively rotatably connected to the bottom of the rack (1) on both sides thereof, the upper portions of the two support rods (8) are respectively rotatably connected to the bottom of the rack (1) on both sides thereof by springs (13), and the two film pressing wheels (7) are oppositely rotatably mounted on the lower ends of the two support rods (8).
10. The detachable simple lamination machine according to any one of claims 1 to 5, characterized in that: The rear end of the rack (1) is oppositely vertically provided with pipe columns (9), the two pipe columns (9) are respectively horizontally movable and positionable, and the two pipe columns (9) are respectively vertically movable and positionable, and the lower ends of the two pipe columns (9) are oppositely rotatably provided with soil covering discs (10).