W-shaped large-air-volume chemical filter

By using a W-shaped filter plate and a spliced ​​frame design, combined with activated carbon particles and honeycomb panel materials, the problem of existing filters being unable to withstand large air volumes is solved, achieving efficient air purification and structural stability, and improving the air volume and purification effect of the filter.

CN223995652UActive Publication Date: 2026-03-17GUANGZHOU BACCLEAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing filters cannot withstand large air volumes, affecting their filtration efficiency and failing to meet the requirements for high-cleanliness air quality.

Method used

The filter cartridges adopt a W-shaped distribution structure, combined with activated carbon particles and honeycomb plate materials, and use a spliced ​​frame and baffle design to increase structural stability and sealing, and reduce structural resistance.

Benefits of technology

The filter's airflow capacity has been increased, enhancing air purification effects, improving indoor air quality, reducing wind resistance, and increasing the filter's stability and lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a W type large air volume chemical filter relates to filter technical field, including frame, baffle and filter core plate, said frame is spliced structure, the number of filter core plate is set to be even number, it is provided a plurality of groups of filter core plate, every two filter core plate constitutes one group, and the filter core plate in one group forms V type unit between the filter core plate. The filter element plates are distributed in a W shape, a plurality of groups of V-shaped units are inserted in the frame side by side and form a filter air duct in the vertical direction relative to the frame, an air inlet and an air outlet are formed in the front side and the rear side of the filter air duct respectively, and the baffle is arranged at the joint of one group of filter element plates. According to the utility model, the activated carbon particles are used as filling materials in the filter element plates, so that the filter element plates can be distributed in a W shape, the structural resistance can be reduced to the greatest extent, the frame adopts a spliced structure, the assembly is convenient, and the whole structure is more stable and is not easy to deform and fall off.
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Description

Technical Field

[0001] This utility model relates to the field of filter technology, specifically a W-type high-volume chemical filter. Background Technology

[0002] Chemical filters are innovative, efficient, and energy-saving chemical filtration products, mainly used for gas filtration and purification. They are a new type of air purification equipment and are widely used in relatively enclosed places such as chip factories, nuclear power plants, airports, and museums. Currently, traditional filter elements on the market are usually single-panel structures. The density of the adsorbent material filled inside has a significant impact on the airflow of the filter, and may even affect the cleanliness of the air in the working environment. If the filling density of the adsorbent material is appropriately reduced, it will not be able to meet the requirements of high cleanliness air quality, cannot withstand large air volumes, and affect filtration efficiency.

[0003] Based on this, a W-type high-volume chemical filter is now provided, which can eliminate the drawbacks of existing technical solutions. Utility Model Content

[0004] The purpose of this invention is to provide a W-type high-volume chemical filter to solve the problem in the background art where existing filters cannot withstand large air volumes, thus affecting the filtration effect.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A W-type high-volume chemical filter includes a frame, baffles, and filter plates. The frame has a spliced ​​structure. The number of filter plates is set to an even number. Several groups of filter plates are arranged, with two filter plates forming a group. V-shaped units are formed between the filter plates in a group. The filter plates are distributed in a W-shape. Several groups of V-shaped units are inserted side by side inside the frame to form a filtration duct in the direction perpendicular to the frame. Air inlets and outlets are respectively provided on the front and rear sides of the filtration duct. A sealing strip is provided at the air inlet. The baffle is located at the connection of a group of filter plates.

[0007] Preferably, the frame includes an upper cover, a lower cover, and a frame. The upper cover is disposed above the lower cover, and the frame is disposed on both sides of the upper and lower covers. The upper cover includes an upper sealing cover and an upper connecting plate. The lower surface of the upper connecting plate is fixedly connected with a plurality of limiting holes. The lower cover includes a lower sealing cover and a lower connecting plate. The upper surface of the lower connecting plate is evenly provided with a plurality of limiting posts, and each limiting post can be inserted into the corresponding limiting hole. The upper cover and the lower cover are both connected to the frame by a plurality of bolts.

[0008] Preferably, the upper cover and the lower cover have several grooves on opposite sides, the limiting holes and limiting posts are all located inside the grooves, and the filter plate and the baffle are all inserted into the grooves.

[0009] Preferably, both the upper and lower sealing caps are configured as W-shaped.

[0010] Preferably, both the frame and the baffle are made of one-piece molded plastic material.

[0011] Preferably, the baffle has a plurality of insertion holes evenly distributed inside, and each limiting post can be inserted into the corresponding insertion hole.

[0012] Preferably, the filter plate is filled with activated carbon particles and honeycomb material.

[0013] Preferably, it also includes a filter plate, and the upper cover, lower cover and frame are all fixedly provided with protrusions on the side away from the air outlet. The filter plate is snapped between the upper cover, lower cover and frame. The filter plate is a corrugated metal filter screen and a rubber gasket for sealing is provided on the outside of the filter plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. In this utility model, activated carbon particles and honeycomb plates are used as the internal filling materials of the filter element plate, so that the filter element plate is distributed in a W shape, which minimizes structural resistance, effectively eliminates low-concentration gaseous pollutants, improves indoor air quality, and purifies NH3, SO3 and organic pollutants in the air, thus having an environmental protection effect.

[0016] 2. In this utility model, a baffle is provided at the connection of the filter element plate to increase structural stability. The sealing effect is achieved by sealing strips, sealing gaskets and other sealing methods, which improves the overall filtration effect. At the same time, the frame adopts a splicing structure, which is convenient for assembly, making the overall structure of the filter more stable and less prone to deformation and detachment. Attached Figure Description

[0017] Figure 1 This is a structural schematic diagram of one side of Example 1.

[0018] Figure 2 This is a schematic diagram of the structure on the other side of Example 1.

[0019] Figure 3 As in Example 1 Figure 1 Top view.

[0020] Figure 4 As in Example 1 Figure 1 The front view.

[0021] Figure 5This is a schematic diagram of the framework of Example 1.

[0022] Figure 6 This is a schematic diagram of the limiting post in Example 1.

[0023] Figure 7 This is a schematic diagram of the structure of the top cover in Example 1.

[0024] Figure 8 This is a schematic diagram of the baffle structure in Example 1.

[0025] Figure 9 This is a schematic diagram of the structure of Example 2.

[0026] Figure reference numerals: Frame 100, upper cover 101, upper sealing cover 1011, upper connecting plate 1012, limiting hole 1013, lower cover 102, lower sealing cover 1021, lower connecting plate 1022, limiting post 1023, frame 103, groove 104, baffle 200, insertion hole 201, filter plate 300, air inlet 400, air outlet 500, sealing strip 600, filter plate 700, protrusion 800. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0028] Example 1

[0029] In this embodiment, as Figures 1-8As shown, a W-type high-volume chemical filter, with the arrow indicating the gas flow direction, includes a frame 100, baffles 200, and filter plates 300. The frame 100 has a spliced ​​structure, which improves the maintainability and service life of the filter. The number of filter plates 300 is set to an even number, and several groups of filter plates 300 are arranged, with two filter plates 300 forming a group. The filter plates 300 in a group form V-shaped units. The filter plates 300 are distributed in a W-shape, which can withstand a larger air volume and facilitates minimizing structural resistance, making the structure more compact. Several groups of V-shaped units are inserted side by side inside the frame 100, forming a filter air duct in the direction perpendicular to the frame 100. The front and rear sides of the filter air duct The filter is equipped with an air inlet 400 and an air outlet 500. A sealing strip 600 is installed at the air inlet 400. A baffle 200 is installed at the connection of a set of filter plates 300. The baffle 200 is also inserted into the groove 104 for easy installation. To increase structural stability, additional fixing structures such as studs or clips can be used to restrict the position of the baffle 200 and the filter plates 300. Sealing gaskets are installed at the connection points of the baffle 200, the filter plates 300 and the groove 104 to ensure that there are no gaps at the joints, thereby preventing air leakage from the joints and making the filter look cleaner and more beautiful. High-strength adhesives or injection molding processes can also be used to form an integrated seamless structure.

[0030] Among them, such as Figures 2-7 As shown, the frame 100 includes an upper cover 101, a lower cover 102, and a frame 103. The upper cover 101 is positioned above the lower cover 102, and the frame 103 is positioned on both sides of the upper cover 101 and the lower cover 102. The upper cover 101 includes an upper sealing cover 1011 and an upper connecting plate 1012. A plurality of limiting holes 1013 are fixedly connected to the lower surface of the upper connecting plate 1012. The lower cover 102 includes a lower sealing cover 1021 and a lower connecting plate 1022. The materials, styles, and specifications of the sealing cover 1011 and the lower sealing cover 1021 are compatible. The materials, styles, and specifications of the upper connecting plate 1012 and the lower connecting plate 1022 are compatible. Several limiting posts 1023 are evenly provided on the upper surface of the lower connecting plate 1022, and each limiting post 1023 can be inserted into the corresponding limiting hole 1013. The upper cover 101 and the lower cover 102 are connected to the frame 103 by several bolts, which facilitates disassembly and installation.

[0031] Among them, such as Figures 5-7 As shown, several grooves 104 are provided on the opposite side of the upper cover 101 and the lower cover 102. The limiting hole 1013 and the limiting post 1023 are both set inside the groove 104. The filter plate 300 and the baffle 200 are both inserted into the groove 104. The shape and style of the groove 104 are adapted to the shape and style of the filter plate 300 and the baffle 200, which facilitates the installation of the filter plate 300 and increases the structural stability.

[0032] Among them, such as Figures 1-7 As shown, both the upper sealing cover 1011 and the lower sealing cover 1021 are designed in a W-shape to minimize structural resistance and provide reinforcement and protection. This extends the contact process between the air and the filter element plate 300 in the filter, while simultaneously increasing the filtration area of ​​the filter element plate 300, greatly improving filtration efficiency and reducing wind resistance.

[0033] Among them, such as Figure 1 As shown, both the frame 100 and the baffle 200 are made of one-piece plastic. The frame 100 can be made of a suitable material according to the needs of the occasion, such as a plastic frame or a stainless steel plate, which has applicability.

[0034] Among them, such as Figure 8 As shown, the baffle 200 has several evenly distributed insertion holes 201 inside, and the limiting post 1023 can be inserted into the corresponding insertion hole 201. The baffle 200 makes the filter structure more compact and firm, effectively avoiding the situation where the filter is damaged or scrapped due to collisions during installation or transportation.

[0035] Among them, such as Figures 1-4 As shown, the filter plate 300 is filled with activated carbon particles and honeycomb material. This material is commonly used in chemical filters to effectively eliminate low-concentration gaseous pollutants, effectively improve indoor air quality, effectively remove body odor and smoke odor, and purify low concentrations of NH3, SO3 and organic pollutants in the air. If the filter plate 300 only performs physical adsorption during use, the harmful gases can be removed from the activated carbon by heating or steam fumigation, achieving the effect of reuse and reducing economic costs.

[0036] Example 2

[0037] The difference from Example 1 is that, as in Example 1, Figure 9 As shown, it also includes a filter plate 700. A protrusion 800 is fixedly provided on the side of the upper cover 101, lower cover 102, and frame 103 away from the air outlet 500. The filter plate 700 is snapped between the upper cover 101, lower cover 102, and frame 103. The filter plate 700 uses a corrugated metal filter screen. The filter plate 700 has excellent filtration performance, low resistance, and good durability. It is not easily clogged by impurities, can withstand high airflow, and is easy to reuse. A rubber gasket is provided on the outside of the filter plate 700 for sealing, which achieves a sealing effect and prevents gas leakage that could contaminate the filtered gas. In addition to the rubber gasket, other suitable sealing methods can be selected according to the actual application scenario.

[0038] In use, first insert several baffles 200 into the limiting post 1023 through the insertion hole 201 to fix the position of the lower cover 102 and the baffles 200. Then, insert several filter plates 300 into the groove 104 to achieve a sealing effect through sealing gaskets or injection molding. Next, align the limiting hole 1013 of the upper cover 101 with the limiting post 1023 of the lower cover 102, and snap the frame 103 between the upper cover 101 and the lower cover 102. Then, fix the positions of the above components with several bolts to reinforce and protect them. Finally, select a suitable overall structural sealing method according to the actual environment, such as hot melt welding, adhesive sealing, injection molding or elastic sealing strip, so that there are no gaps at the joints between the corresponding components, increasing the structural stability.

[0039] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that cannot be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A W-type large air volume chemical filter, characterized by, The application relates to a filter, which comprises a frame (100), a baffle (200) and filter core plates (300), the frame (100) is of a spliced structure, the number of the filter core plates (300) is set as even, the filter core plates (300) are arranged in groups, two filter core plates (300) form a V-shaped unit, the filter core plates (300) are distributed in a W shape, a plurality of V-shaped units are inserted side by side in the frame (100), and a filtering air duct is formed in a vertical direction relative to the frame (100), air inlets (400) and air outlets (500) are arranged on the front and back sides of the filtering air duct respectively, sealing strips (600) are arranged at the air inlets (400), and the baffle (200) is arranged at the connection position of the filter core plates (300).

2. A W-type large air volume chemical filter according to claim 1, wherein The frame (100) comprises an upper cover (101), a lower cover (102) and a frame (103), the upper cover (101) is arranged above the lower cover (102), the frame (103) is arranged at the two side edges of the upper cover (101) and the lower cover (102), the upper cover (101) comprises an upper sealing cover (1011) and an upper connecting plate (1012), a plurality of limiting holes (1013) are fixedly connected to the lower surface of the upper connecting plate (1012), the lower cover (102) comprises a lower sealing cover (1021) and a lower connecting plate (1022), a plurality of limiting columns (1023) are uniformly arranged on the upper surface of the lower connecting plate (1022), and the limiting columns (1023) can be inserted into the corresponding limiting holes (1013), and the upper cover (101) and the lower cover (102) are connected with the frame (103) through a plurality of bolts.

3. A W- type high air volume chemical filter according to claim 2, wherein A plurality of grooves (104) are arranged on the opposite sides of the upper cover (101) and the lower cover (102), and the limiting holes (1013) and the limiting columns (1023) are arranged in the grooves (104), and the filter core plates (300) and the baffle (200) are inserted into the grooves (104).

4. A W- type high air volume chemical filter according to claim 2, wherein The upper sealing cover (1011) and the lower sealing cover (1021) are arranged in a W shape.

5. A W- type high air volume chemical filter according to claim 1, wherein The frame (100) and the baffle (200) are made of plastic integrated forming material.

6. A W- type high flow chemical filter according to claim 3, wherein A plurality of insertion holes (201) are uniformly arranged in the baffle (200), and the limiting columns (1023) can be inserted into the corresponding insertion holes (201).

7. A W- type high air volume chemical filter according to claim 1, wherein The filter core plates (300) are filled with activated carbon particles and honeycomb plate materials.

8. A W- type high flow chemical filter according to claim 2, wherein The upper cover (101), the lower cover (102) and the frame (103) are provided with protrusions (800) away from the air outlet (500), a filter plate (700) is arranged between the upper cover (101), the lower cover (102) and the frame (103), the filter plate (700) is made of corrugated metal filter screen, and rubber pads are arranged on the outer side of the filter plate (700).