Spraying system for stone processing

Abstract

The utility model relates to a stone processing spraying system, which belongs to the technical field of stone processing and comprises a base, a controller and universal wheels, a spraying structure is arranged at the top of the base, a cleaning structure is arranged in the base, the spraying structure comprises a support fixedly mounted at the top of the base, an electric rotating shaft is hinged to the support, and the electric rotating shaft is connected with the controller. The top of the electric rotating shaft is fixedly connected with a protective shell, and an inductive probe is fixedly installed on the right side of the protective shell. According to the stone processing spraying system and the water sprinkling dust suppression assembly thereof, water in the water tank is filtered under the action of an isolation cover and a filter screen, impurities and particles are prevented from entering a spray head, and the filter screen is driven to move downwards to be attached to a cleaning blade under the action of an electric lifting rod, a connecting rod and a mounting ring; the cleaning blade is driven to rotate under the action of the driving motor, and the cleaning blade can clean impurities and particles adsorbed at the bottom of the filter screen, so that the optimal spraying and dust falling effect is achieved.

Description

Technical Field

[0001] This utility model relates to the field of stone processing technology, specifically a stone processing spraying system. Background Technology

[0002] Stone processing spraying is an environmentally friendly technology used for dust suppression, cooling, and cleaning during stone production. Large amounts of dust are generated during stone crushing and screening, posing hazards to the environment and worker health. The spraying system effectively captures and suppresses dust dispersion by spraying water mist during processing, while simultaneously reducing the temperature generated during processing, ensuring a clean production environment and improving the quality of stone products.

[0003] Currently, the commonly used stone processing spray system inputs the required water into a water tank, and then uses a water pump to extract the water and spray it onto the processing area to achieve purposes such as dust suppression and cooling. However, the existing spray system has certain problems during operation. Since the water source required for spraying is often directly from natural water bodies or circulating water systems, the water inevitably contains a certain amount of impurities and particles. When these impurities and particles are input into the nozzles, they can easily cause nozzle blockage, affecting the spraying effect. Blocked nozzles not only reduce the operating efficiency of the stone processing production line, but may also lead to frequent shutdowns of the spray system for maintenance, increasing maintenance costs. Therefore, a stone processing spray system and its water spraying and dust suppression components are proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a stone processing spraying system and its water spraying and dust suppression components. It has the advantages of filtering impurities while facilitating the cleaning of the filter screen. It solves the problem that when impurities and particles are input into the nozzle, they can easily cause nozzle blockage, affecting the spraying effect. Blocked nozzles not only reduce the operating efficiency of the stone processing production line, but may also lead to frequent shutdowns of the spraying system for maintenance, increasing maintenance costs.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a stone processing spraying system, including a base, a controller and casters, wherein the top of the base is provided with a spraying structure and the interior of the base is provided with a cleaning structure;

[0006] The spray structure includes a bracket fixedly installed on the top of the base, an electric rotating shaft hinged to the bracket, a protective shell fixedly connected to the top of the electric rotating shaft, a sensor probe fixedly installed on the right side of the protective shell, a water pump fixedly installed on the top outer wall of the base, a connecting pipe fixedly installed at the water inlet of the water pump, a flexible hose fixedly installed at the water outlet of the water pump, a water supply pipe fixedly installed at the end of the flexible hose away from the water pump, and a water tank fixedly installed inside the base.

[0007] The cleaning structure includes an adjusting pipe slidably connected to the inner circumferential wall of the connecting pipe, an isolation cover fixedly installed on the bottom outer wall of the adjusting pipe, a filter screen fixedly installed inside the isolation cover, an electric lifting rod fixedly installed on the top inner wall of the water tank, a connecting rod fixedly installed on the outer circumferential wall of the telescopic shaft of the electric lifting rod, an installation ring fixedly installed on the side of the connecting rod away from the electric lifting rod, a drive motor fixedly installed on the bottom inner wall of the water tank, and a cleaning blade fixedly installed on the output shaft of the drive motor.

[0008] Furthermore, the connecting pipe passes through the top of the water tank and extends inward, and the diameter of the adjusting pipe is the same as the inner diameter of the connecting pipe.

[0009] Furthermore, the mounting ring is fixedly installed on the outer peripheral wall of the regulating tube.

[0010] Furthermore, the isolation cover is circular, the distance between the outer walls of the left and right sides of the cleaning blade is the same as the inner diameter of the isolation cover, and the cleaning blade is located directly below the isolation cover.

[0011] Furthermore, the downward height of the filter screen is the same as the height of the top of the cleaning blade.

[0012] Furthermore, the controller is fixedly installed on the front side of the base, and four casters are fixedly installed on the bottom of the base.

[0013] Furthermore, two support bases are fixedly installed on the bottom inner wall of the protective shell, and an arc-shaped support plate is fixedly installed on the top outer wall of the support base, with the water supply pipe located inside the arc-shaped support plate.

[0014] The protective shell has nozzles arranged at equal intervals fixedly installed inside, and the left side of each nozzle is fixedly connected to the right end of the water supply pipe.

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] 1. This stone processing spray system filters the water inside the tank through the action of the isolation cover and filter screen to prevent impurities and particles from entering the spray head. The filter screen is moved downward by the action of the electric lifting rod, connecting rod and mounting ring to fit with the cleaning blade. The cleaning blade is driven by the drive motor to rotate. The cleaning blade cleans the impurities and particles adsorbed at the bottom of the filter screen, thereby achieving the best spray dust reduction effect.

[0017] 2. This stone processing spray system uses casters to move the base to the desired position. Activating the controller mounted on the side wall of the base causes an electric shaft hinged to the top of the base to rotate, which in turn rotates the protective housing connected to the top of the shaft. A sensor probe installed inside the protective housing detects the dust concentration in the working environment. The system then activates a water pump mounted on the top of the base. Water is supplied to a water tank connected to the pump via a connecting pipe. A hose connected to the pump then delivers water to the spray nozzles for spraying, reducing dust pollution during stone processing and improving air quality in the workplace. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A;

[0020] Figure 3 This is a schematic diagram of the arc-shaped support plate structure of this utility model.

[0021] In the picture:

[0022] 1. Base; 2. Protective shell; 3. Nozzle; 4. Sensor probe; 5. Water supply pipe; 6. Connecting pipe; 7. Water tank; 8. Water pump; 9. Hose; 10. Bracket; 11. Electric rotating shaft; 12. Controller; 13. Casters; 14. Adjusting pipe; 15. Isolation cover; 16. Filter screen; 17. Electric lifting rod; 18. Connecting rod; 19. Mounting ring; 20. Drive motor; 21. Cleaning blade; 22. Support base; 23. Arc-shaped support plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1, please refer to Figures 1 to 3 The stone processing spraying system in this embodiment includes a base 1, a controller 12 and casters 13. The top of the base 1 is provided with a spraying structure, and the interior of the base 1 is provided with a cleaning structure.

[0025] The controller 12 is fixedly installed on the front side of the base 1, and four casters 13 are fixedly installed on the bottom of the base 1.

[0026] The spray structure includes a bracket 10 fixedly installed on the top of the base 1, an electric rotating shaft 11 hinged to the bracket 10, a protective shell 2 fixedly connected to the top of the electric rotating shaft 11, a sensor probe 4 fixedly installed on the right side of the protective shell 2, a water pump 8 fixedly installed on the top outer wall of the base 1, a connecting pipe 6 fixedly installed at the water inlet end of the water pump 8, a flexible hose 9 fixedly installed at the water outlet end of the water pump 8, a water supply pipe 5 fixedly installed at the end of the flexible hose 9 away from the water pump 8, spray nozzles 3 evenly arranged fixedly installed inside the protective shell 2, the left side of the spray nozzles 3 fixedly connected to the right end of the water supply pipe 5, and a water tank 7 fixedly installed inside the base 1.

[0027] The cleaning structure includes an adjusting pipe 14 that is slidably connected to the inner circumferential wall of the connecting pipe 6. The connecting pipe 6 passes through the top of the water tank 7 and extends inward. The diameter of the adjusting pipe 14 is the same as the inner diameter of the connecting pipe 6. An isolation cover 15 is fixedly installed on the bottom outer wall of the adjusting pipe 14. A filter screen 16 is fixedly installed inside the isolation cover 15. An electric lifting rod 17 is fixedly installed on the top inner wall of the water tank 7.

[0028] A connecting rod 18 is fixedly installed on the outer peripheral wall of the telescopic shaft of the electric lifting rod 17. An installation ring 19 is fixedly installed on the side of the connecting rod 18 away from the electric lifting rod 17. The installation ring 19 is fixedly installed on the outer peripheral wall of the regulating pipe 14. A drive motor 20 is fixedly installed on the bottom inner wall of the water tank 7. A cleaning blade 21 is fixedly installed on the output shaft of the drive motor 20. The isolation cover 15 is circular. The distance between the outer walls of the left and right sides of the cleaning blade 21 is the same as the inner diameter of the isolation cover 15. The cleaning blade 21 is located directly below the isolation cover 15. The downward height of the filter screen 16 is the same as the height of the top of the cleaning blade 21.

[0029] In this embodiment, a piston is provided at the top of the regulating tube 14.

[0030] In this embodiment, the cleaning blade 21 will break up the impurities and particles adsorbed on the bottom surface of the filter screen 16.

[0031] In Example 2, based on Example 1, a support base 22 and an arc-shaped support plate 23 are provided. The support base 22 and the arc-shaped support plate 23 support the water supply pipe 5, thereby improving the stability of the water supply pipe 5.

[0032] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0033] The working principle of the above embodiments is as follows:

[0034] The base 1 is moved to the desired position by the caster wheel 13. The controller 12 installed on the side wall of the base 1 is activated. The electric shaft 11, which is hinged to the bracket 10 at the top of the base 1, rotates, which drives the protective shell 2 connected to the top of the electric shaft 11 to rotate. The dust concentration in the working environment is detected by the sensor 4 installed inside one side of the protective shell 2. The water pump 8 installed at the top of the base 1 is activated. Water is supplied to the water tank 7 connected to the side of the water pump 8 through the connecting pipe 6. The hose 9 connected to the side of the water pump 8 is connected to the water supply pipe 5 to deliver the water source to the nozzle 3 for spraying, thereby reducing dust pollution during the stone processing process.

[0035] When the bottom surface of the filter screen 16 adsorbs certain impurities and particles, the electric lifting rod 17 is activated to drive the isolation cover 15 and the filter screen 16 downward through the connecting rod 18 and the mounting ring 19. At this time, the drive motor 20 is activated to drive the cleaning blade 21 to rotate. When the cleaning blade 21 contacts the bottom surface of the filter screen 16, the cleaning blade 21 will break up the impurities and particles, thereby achieving the best spray dust suppression effect.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stone processing spray system comprising a base (1), a controller (12) and a caster wheel (13), characterized in that: The top of the base (1) is provided with a spraying structure, and the inside of the base (1) is provided with a cleaning structure. The spraying structure comprises a support (10) fixedly installed on the top of the base (1), the support (10) is hingedly connected with an electric rotating shaft (11), the top of the electric rotating shaft (11) is fixedly connected with a protective shell (2), the right side of the protective shell (2) is fixedly installed with an induction probe (4), the top outer wall of the base (1) is fixedly installed with a water pump (8), the water inlet end of the water pump (8) is fixedly installed with a connecting pipe (6), the water outlet end of the water pump (8) is fixedly installed with a hose (9), one end of the hose (9) away from the water pump (8) is fixedly installed with a water supply pipeline (5), and the inside of the base (1) is fixedly installed with a water tank (7). The cleaning structure comprises an adjusting pipe (14) slidingly connected to the inner circumferential wall of the connecting pipe (6), the bottom outer wall of the adjusting pipe (14) is fixedly installed with an isolation cover (15), the inside of the isolation cover (15) is fixedly installed with a filter screen (16), the top inner wall of the water tank (7) is fixedly installed with an electric lifting rod (17), the outer circumferential wall of the telescopic shaft of the electric lifting rod (17) is fixedly installed with a connecting rod (18), one side of the connecting rod (18) away from the electric lifting rod (17) is fixedly installed with a mounting ring (19), the bottom inner wall of the water tank (7) is fixedly installed with a driving motor (20), and the output shaft of the driving motor (20) is fixedly installed with a cleaning blade (21).

2. A stone processing spray system according to claim 1, wherein: The connecting pipe (6) penetrates through the top of the water tank (7) and extends inward, and the diameter of the adjusting pipe (14) is the same as the inner diameter of the connecting pipe (6).

3. A stone processing spray system according to claim 1, wherein: The mounting ring (19) is fixedly installed on the outer circumferential wall of the adjusting pipe (14).

4. A stone processing spray system according to claim 1, wherein: The isolation cover (15) is circular, the distance between the left and right outer walls of the cleaning blade (21) is the same as the inner diameter of the isolation cover (15), and the cleaning blade (21) is located directly below the isolation cover (15).

5. A stone processing spray system according to claim 1, wherein: The height of the filter screen (16) downwardly is the same as the height of the top of the cleaning blade (21).

6. A stone processing spray system according to claim 1, wherein: The controller (12) is fixedly installed on the front side of the base (1), and the universal wheels (13) are fixedly installed on the bottom of the base (1) and the number is four.

7. A stone processing spray system according to claim 1, wherein: The bottom inner wall of the protective shell (2) is fixedly installed with two support seats (22), the top outer wall of the support seat (22) is fixedly installed with an arc-shaped support plate (23), and the water supply pipeline (5) is located in the inside of the arc-shaped support plate (23).

8. A stone processing spray system as claimed in any one of claims 1-7, characterized in that: The inside of the protective shell (2) is fixedly installed with equidistantly arranged spray heads (3), and the left side of the spray head (3) is fixedly connected with the right end of the water supply pipeline (5).

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