Material filtering and circulating device

Abstract

The utility model belongs to the technical field of chemical equipment, and particularly relates to a material filtering and circulating device which comprises a circulating water storage tank, a tank bottom valve is installed at the tank bottom of the circulating water storage tank, and the tank bottom valve is connected with a water drain valve and a water inlet of a magnetic circulating pump through a three-way pipe. A water outlet of the magnetic circulating pump is communicated with a water inlet end of the membrane tube assembly through a pipeline, a discharge port of the membrane tube assembly is connected with a pressure regulating valve and a discharge valve through a three-way pipe, a pipeline connected with the other end of the pressure regulating valve extends to the top of the circulating water storage tank, and a water outlet of the membrane tube assembly is connected with a water drain valve and a circulating valve through a three-way pipe. And the circulating valve is connected with a waste liquid valve and a backwashing valve through a three-way pipe. According to the utility model, the cleaning water repeatedly passes through the membrane tube assembly through the circulating pipeline to be filtered for multiple times, and materials in the cleaning water are separated, so that the water body can be cyclically used for cleaning, the water resource consumption is reduced, and the cleaning efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of chemical equipment technology, specifically relating to a material filtration and circulation device. Background Technology

[0002] In chemical production processes, after the reaction vessel completes the chemical reaction, its interior and the resulting materials often contain residues, impurities, or incompletely reacted raw materials. These need to be removed through a cleaning process to ensure the smooth operation of subsequent processes and the stability of product quality. Traditional cleaning methods often involve directly discharging the cleaning solution and replacing it with fresh solution, which not only consumes a lot of water but also has low cleaning efficiency and may pollute the environment. Therefore, developing an effective filtration and circulation device for material cleaning is particularly important. Summary of the Invention

[0003] To address the above problems, the purpose of this utility model is to provide a material filtration and circulation device that solves the problem that existing methods for cleaning products from reaction vessels often involve direct discharge and replacement with new cleaning solution, which not only consumes a lot of water resources but also has low cleaning efficiency.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a material filtration and circulation device, comprising a circulating water storage tank, a bottom valve installed at the bottom of the circulating water storage tank, the bottom valve being connected to a drain valve and the inlet of a magnetic circulation pump via a three-way pipe, the outlet of the magnetic circulation pump being connected to the inlet of a membrane assembly via a pipe, the outlet of the membrane assembly being connected to a pressure regulating valve and a discharge valve via a three-way pipe, the other end of the pressure regulating valve being connected to a pipe extending to the top of the circulating water storage tank, the outlet of the membrane assembly being connected to a drain valve and a circulation valve via a three-way pipe, and the circulation valve being connected to a waste liquid valve and a backwash valve via a three-way pipe.

[0005] The beneficial effects of this utility model are as follows: the cleaning water is repeatedly filtered through the membrane tube assembly via the circulation pipeline, separating the materials in the cleaning water, so that the water can be circulated for cleaning and reuse, reducing water consumption and improving cleaning efficiency.

[0006] In order to use this device stably;

[0007] As a further improvement to the above technical solution, it also includes a mounting bracket, on which the circulating water storage tank and the magnetic circulation pump are mounted, and the mounting bracket, together with pipe clamps, supports the pipelines connecting the valves.

[0008] The beneficial effects of this improvement are: the mounting bracket can securely connect the various parts of the support device, allowing the device to be neatly and stably planned and set up, and to operate reliably.

[0009] To accurately control the filtration pressure and ensure filtration effectiveness;

[0010] As a further improvement to the above technical solution: a diaphragm pressure gauge is installed on the membrane tube assembly, the contact of the diaphragm pressure gauge is connected to the cavity inside the membrane of the membrane tube assembly, and a second pressure gauge is installed on the pipeline between the pressure regulating valve and the membrane tube assembly.

[0011] The beneficial effects of this improvement are: the diaphragm pressure gauge and pressure gauge 2 can monitor and provide feedback on the internal and external pressure difference of the membrane tube assembly, thereby enabling operators to judge and adjust the filtration pressure accordingly to ensure the filtration effect.

[0012] To facilitate personnel in locating, maintaining, and replacing the membrane tube assembly;

[0013] As a further improvement to the above technical solution: an electronic flow meter is installed on the pipe connected to one end of the pressure regulating valve.

[0014] The beneficial effects of this improvement are: the volume of water treated by the membrane in the membrane assembly can be directly and accurately determined by the electronic flow meter, thus enabling personnel to accurately and regularly locate, maintain, and replace the membrane assembly.

[0015] To facilitate the operation of the control system;

[0016] As a further improvement to the above technical solution: a control box is installed on the mounting bracket, and the control box is electrically connected to the magnetic circulation pump and the electronic flow meter.

[0017] The beneficial effect of this improvement is that operators can conveniently control the operating status of electrical appliances in the system through the control box.

[0018] In order to effectively backwash the filter membrane in the membrane tube assembly;

[0019] As a further improvement to the above technical solution: the backwash valve is connected to a compressed air pipeline.

[0020] The beneficial effects of this improvement are: after backwashing the membrane assembly with clean water connected to the waste liquid valve, the backwash valve can be opened to use compressed air to further blow away the liquid on the surface of the filter membrane, thereby improving the cleanliness of the system and avoiding contamination.

[0021] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0023] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0024] Figure 3This is a schematic diagram of the mounting bracket in this utility model;

[0025] In the diagram: 1. Mounting bracket; 2. Circulating water storage tank; 3. Tank bottom valve; 4. Drain valve; 5. Magnetic circulation pump; 6. Membrane tube assembly; 7. Diaphragm pressure gauge; 8. Pressure regulating valve; 9. Electronic flow meter; 10. Discharge valve; 11. Drain valve; 12. Circulation valve; 13. Waste liquid valve; 14. Backwash valve; 15. Control box; 16. Pressure gauge 2. Detailed Implementation

[0026] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0027] like Figure 1-3The diagram shows a material filtration and circulation device, comprising a circulating water tank 2. A bottom valve 3 is installed at the bottom of the tank 2. The bottom valve 3 is connected to a drain valve 4 and the inlet of a magnetic circulation pump 5 via a three-way pipe. The outlet of the magnetic circulation pump 5 is connected to the inlet of a membrane assembly 6 via a pipe. The outlet of the membrane assembly 6 is connected to a pressure regulating valve 8 and a discharge valve 10 via a three-way pipe. The other end of the pressure regulating valve 8 is connected to a pipe extending to the top of the circulating water tank 2. The outlet of the membrane assembly 6 is connected to a drain valve 11 and a circulation valve via a three-way pipe. 12. The circulation valve 12 is connected to the waste liquid valve 13 and the backwash valve 14 via a three-way pipe. The cleaning water is repeatedly filtered through the membrane assembly 6 via the circulation pipeline, separating materials from the cleaning water. This allows the water to be circulated for cleaning, reducing water consumption and improving cleaning efficiency. The circulating water storage tank 2 and the magnetic circulation pump 5 are mounted on the mounting frame 1. The mounting frame 1, with pipe clamps, supports the pipes connecting the valves. The mounting frame 1 securely connects and supports the various parts of the device, ensuring a neat and stable setup and reliable operation. A diaphragm pressure gauge 7 is installed on the membrane assembly 6. The contact of the diaphragm pressure gauge 7 communicates with the cavity inside the membrane of the membrane assembly 6. A pressure gauge 16 is installed on the pipe between the pressure regulating valve 8 and the membrane assembly 6. The diaphragm pressure gauge 7 and the pressure gauge 16 can monitor and provide feedback on the pressure difference between the inside and outside of the filter membrane of the membrane assembly 6, allowing the operator to judge and adjust the filtration pressure accordingly to ensure the filtration effect. An electronic flow meter 9 is installed on the pipe connected to one end of the pressure regulating valve 8. The electronic flow meter 9 can directly and accurately determine the flow rate of the water treated by the filter membrane in the membrane assembly 6. The volume allows personnel to accurately and regularly position, maintain, and replace the membrane tube assembly 6. A control box 15 is installed on the mounting frame 1. The control box 15 is electrically connected to the magnetic circulation pump 5 and the electronic flow meter 9. The operator can conveniently control the operating status of the electrical appliances in the system through the control box 15. The backwash valve 14 is connected to a compressed air pipeline. After backwashing the membrane tube assembly 6 with clean water connected to the waste liquid valve 13, the backwash valve 14 can be opened to use compressed air to further blow away the material liquid on the surface of the filter membrane, improve the cleanliness of the system, and avoid contamination.

[0028] The working principle of this utility model is as follows: The feed liquid and cleaning liquid in the reactor to be cleaned are placed into the circulating water storage tank 2. Then, the drain valve 4, discharge valve 10, and circulation valve 12 are closed, while the tank bottom valve 3, pressure regulating valve 8, and drain valve 11 are opened. A hose is used to connect the drain valve 11 to a container for collecting clean water. The magnetic circulation pump 5 is started. When the magnetic circulation pump 5 is working, it draws the cleaning liquid from the circulating water storage tank 2 and sends the cleaning liquid into the membrane assembly 6 for filtration. By adjusting the valve size of the pressure regulating valve 8 and observing the pressure readings of the diaphragm pressure gauge 7 and pressure gauge 16, the cleaning liquid is filtered through the filter membrane in the membrane assembly 6 at a suitable pressure. When the cleaning liquid passes through the membrane assembly 6, molecules in the feed liquid with a size larger than the membrane pore size are trapped inside the filter membrane, while smaller water molecules flow through the micropores in the filter membrane towards the drain valve 11 under the action of water pressure, thereby achieving filtration of the cleaning liquid. The clean water can be circulated for cleaning, while the filtered liquid is returned to the circulating water storage tank 2 via the pressure regulating valve 8 and electronic flow meter 9, achieving circulating filtration. When it is necessary to discharge the filtered liquid remaining in the system, the discharge valve 10 is opened, the magnetic circulation pump 5 is activated, and the drain valve 11 is closed, allowing the liquid collected in the circulating water storage tank 2 to be pumped out through the discharge valve 10. When it is necessary to clean the membrane body of the membrane assembly 6, ensure that the drain valve 4, pressure regulating valve 8, and drain valve 11 are activated. With backwash valve 14 closed, connect the clean water pipe to waste liquid valve 13 and supply water to waste liquid valve 13. The cleaning water then enters the outside of the membrane body of membrane assembly 6 after passing through circulation valve 12. Under water pressure, it enters the inside of the membrane body and washes away the macromolecules blocking the membrane micropores. The wastewater is then discharged through discharge valve 10. Finally, close waste liquid valve 13 and open backwash valve 14 to allow compressed air to enter the system through backwash valve 14 to blow away the residual waste liquid on the filter membrane.

[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A material filtration circulation apparatus, characterized by: The application relates to a circulating water storage tank (2) provided with a tank bottom valve (3) installed on the tank bottom, wherein the tank bottom valve (3) is connected with a water drain valve (4) and a water inlet of a magnetic circulating pump (5) through a three-way pipe, the water outlet of the magnetic circulating pump (5) is communicated with a water inlet end of a membrane pipe assembly (6) through a pipeline, the water outlet of the membrane pipe assembly (6) is connected with a pressure regulating valve (8) and a discharge valve (10) through a three-way pipe, the other end of the pressure regulating valve (8) is connected with a pipeline extending to the top of the circulating water storage tank (2), the water outlet of the membrane pipe assembly (6) is connected with a water drain valve (11) and a circulating valve (12) through a three-way pipe, and the circulating valve (12) is connected with a waste liquid valve (13) and a backwashing valve (14) through a three-way pipe.

2. A material filtration and recycling device according to claim 1, wherein: The application further comprises a mounting rack (1), wherein the circulating water storage tank (2) and the magnetic circulating pump (5) are mounted on the mounting rack (1), and the mounting rack (1) supports the pipelines between the valves through pipe clamps.

3. A material filtration and recycling device according to claim 1, wherein: A diaphragm pressure gauge (7) is mounted on the membrane pipe assembly (6), the contact of the diaphragm pressure gauge (7) is communicated with a cavity in the membrane of the membrane pipe assembly (6), and a pressure gauge II (16) is mounted on the pipeline between the pressure regulating valve (8) and the membrane pipe assembly (6).

4. The material filtration and circulation device of claim 1, wherein: An electronic flowmeter (9) is mounted on the pipeline connected with one end of the pressure regulating valve (8).

5. A material filtration and circulation device as claimed in claim 2, wherein: A control box (15) is mounted on the mounting rack (1), and the control box (15) is electrically connected with the magnetic circulating pump (5) and the electronic flowmeter (9).

6. A material filtration and recycling device according to claim 1, wherein: The backwashing valve (14) is connected with a compressed air pipeline.

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