Anticorrosion treatment spraying device for valve production
The valve is automatically clamped and sprayed by a limit plate, clamp, and gear transmission system, which simplifies the spraying process. It also uses a purification component to treat harmful gases, which solves the problem of frequent position adjustment of the spraying device and improves spraying efficiency and gas treatment effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-17
AI Technical Summary
Existing spraying equipment requires constant adjustment of the spray gun position during the spraying process, resulting in low valve spraying efficiency and poor performance.
By employing a limiting plate, clamps, gear transmission system, and purification components, the valve is automatically clamped and the spraying process is made more convenient. At the same time, the purification components treat harmful gases, including filter plates, sponge plates, and heating tubes, to filter and decompose the gases.
It improves the efficiency and effectiveness of valve spraying, ensures the convenience of the spraying process, effectively treats harmful gases, and enhances the performance of the device.
Smart Images

Figure CN223996417U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of valve manufacturing technology, and in particular to an anti-corrosion spraying device for valve manufacturing. Background Technology
[0002] In the valve manufacturing process, spraying equipment is widely used to spray the valves. Valves are control components in fluid transport systems, with functions of shut-off, regulation, and flow guidance. Valves used in fluid control systems range from the simplest shut-off valves to various valves used in extremely complex automatic control systems, and their varieties and specifications are quite numerous. Spraying equipment is also used in the valve manufacturing process.
[0003] When using existing spraying equipment, the valve is placed on the operating table and fixed. The valve is then sprayed with a spray gun. During the spraying process, the position of the spray gun needs to be constantly adjusted to complete the spraying work on the valve.
[0004] However, existing spraying equipment requires constant adjustment of the spray gun position during the spraying process, which is cumbersome, reduces the spraying efficiency of valves, and results in poor performance. To address these issues, a corrosion-resistant spraying device for valve production is proposed. Utility Model Content
[0005] The purpose of this invention is to provide an anti-corrosion spraying device for valve production, which solves the problems in the prior art where the spraying process requires constant adjustment of the spray gun position, making the spraying process cumbersome, reducing the spraying efficiency of valves, and resulting in poor performance.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a corrosion-resistant spraying device for valve production, comprising a base plate, a spraying box fixedly connected to the top left side of the base plate, an L-shaped plate fixedly connected to the top side of the outer wall of the spraying box, a motor fixedly connected to the top of the inner wall of the L-shaped plate, a first gear fixedly connected to the output end of the motor, a second gear meshing with the outer ring of the first gear, a storage box fixedly connected to the top of the outer wall of the spraying box, a booster pump penetrating and fixedly connected to the top of the outer wall of the storage box, a discharge pipe penetrating and fixedly connected to the bottom end of the discharge pipe, a rigid pipe penetrating and fixedly connected to the bottom of the rotating joint, a uniformly distributed first nozzle penetrating and fixedly connected to the outer ring of the rigid pipe, an L-shaped support plate fixedly connected to the bottom of the inner wall of the spraying box, a second cylinder fixedly connected to the inner wall of the L-shaped support plate, a limit plate fixedly connected to the output end of the second cylinder, two clamps slidably connected to the inner wall of the limit plate, and a purification component provided on one side of the outer wall of the spraying box.
[0007] By adopting the above technical solution, when the valve needs to be sprayed, the clamp holds the valve, and then the motor is started to drive the first gear to rotate, thereby driving the rigid pipe and the first spray head to rotate around the valve. At the same time, the booster pump is started to spray the anti-corrosion coating onto the valve surface through the first spray head, thus completing the valve spraying work.
[0008] As a further description of the above technical solution: the purification component includes a fixed box, which is fixedly connected to the spraying box. A fan is fixedly connected through the bottom of the outer wall of the fixed box. A filter plate is slidably connected through the top of one side of the outer wall of the fixed box. A sponge plate is slidably connected through the bottom of one side of the outer wall of the fixed box. A conveying pipe is fixedly connected through the bottom of the fan. A uniformly distributed second nozzle is fixedly connected through the outer ring of the conveying pipe. A treatment box is fixedly connected to the top of the base plate. A perforated plate is slidably connected through the outer wall of the treatment box. A heating pipe is provided on the top of the perforated plate. Heating heads are fixedly connected to both ends of the heating pipe through the treatment box. A first cylinder is fixedly connected to one side of the outer wall of the spraying box. A U-shaped block is fixedly connected to the output end of the first cylinder.
[0009] By adopting the above technical solution, when it is necessary to treat the harmful gases generated in the spraying box, the fan is started to bring the harmful gases into the fixed box. The filter plate and sponge plate can filter the harmful gases. Then the harmful gases enter the treatment box and are heated and decomposed to complete the treatment of the harmful gases.
[0010] As a further description of the above technical solution: a slide rail is fixedly connected to the bottom of the inner wall of the spray box, and two clamps are slidably connected to the inner wall of the slide rail.
[0011] By adopting the above technical solution, the slide rail can limit the clamp and prevent the clamp from deviating when it moves.
[0012] As a further description of the above technical solution: the bottom of the second gear passes through the spray box and is fixedly connected to a circular cylinder, and the bottom of the circular cylinder passes through and is fixedly connected to a rotating plate.
[0013] By adopting the above technical solution, the second gear can drive the cylindrical cylinder to rotate, and the cylindrical cylinder can drive the rotating plate to rotate.
[0014] As a further description of the above technical solution: a rigid pipe is fixedly connected to the inner wall of the rotating plate.
[0015] By adopting the above technical solution, the rotating plate can drive the rigid tube to rotate.
[0016] As a further description of the above technical solution: a push plate is rotatably connected to the inner wall of the U-shaped block, and a rotating rod is rotatably connected to one side of the push plate.
[0017] By adopting the above technical solution, the U-shaped block can drive the push plate to move, and the push plate can drive the rotating rod to rotate.
[0018] As a further description of the above technical solution: the rear end of the conveying pipe passes through the processing box and is fixedly connected to a rotating rod.
[0019] By adopting the above technical solution, the rotating rod can drive the conveying pipe to rotate.
[0020] As a further description of the above technical solution: a temperature sensor is connected through and fixedly connected to one side of the outer wall of the processing box, and a conveying pipe is provided at the bottom of the inner wall of the processing box.
[0021] By adopting the above technical solution, the temperature sensor can detect the temperature inside the processing chamber, and the delivery pipe can deliver harmful gases.
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0023] This utility model provides an anti-corrosion coating device for valve production. First, a limiting plate, a clamp, a first gear, and a second cylinder are used. The second cylinder is activated to move the limiting plate, which in turn moves the clamp, allowing for the clamping of valves of different sizes. The motor is then activated to rotate the first and second gears. The second gear drives the cylindrical cylinder and the rotating plate to rotate, which in turn drives the rigid pipe and the first spray head to rotate around the valve. Simultaneously, a booster pump is activated to deliver anti-corrosion coating into the discharge pipe, where it is applied to the valve surface using the first spray head. The coating process is convenient and improves the coating effect.
[0024] This utility model provides an anti-corrosion spraying device for valve production. It consists of a perforated plate, a heating pipe, a second nozzle, and a heating head. A fan draws harmful gases from the spraying chamber into a fixed chamber. Filter plates and sponge plates filter impurities in the gas. A first cylinder rotates the second nozzle and delivery pipe, ensuring even gas distribution within the treatment chamber. Simultaneously, the heating head and heating pipe work together to heat the perforated plate. As the gas passes through the perforated plate, it decomposes into carbon dioxide and water under the catalysis of precious metals, thus treating the harmful gases and improving the overall performance. Attached Figure Description
[0025] Figure 1 This is a perspective view of the overall structure of this utility model;
[0026] Figure 2 This is a cross-sectional view of the spray box structure of this utility model;
[0027] Figure 3 This is a cross-sectional view of the rotating plate structure of this utility model;
[0028] Figure 4This is a cross-sectional view of the processing box structure of this utility model;
[0029] Figure 5 This is a cross-sectional view of the fixed box structure of this utility model;
[0030] Figure 6 This is a schematic diagram of the processing box structure of this utility model.
[0031] Legend:
[0032] 1. Base plate; 2. Spray box; 3. Rotating rod; 4. L-shaped plate; 5. Motor; 6. First gear; 7. Booster pump; 8. Storage box; 9. Processing box; 10. Heating head; 11. Push plate; 12. First cylinder; 13. Fixing box; 14. Fan; 15. Conveying pipe; 16. Second gear; 17. Discharge pipe; 18. Rotating plate; 19. Rigid pipe; 20. First nozzle; 21. Clamp; 22. Slide rail; 23. Limiting plate; 24. Second cylinder; 25. L-shaped support plate; 26. Rotary joint; 27. Circular cylinder; 28. Temperature sensor; 29. Heating tube; 30. Perforated plate; 31. Second nozzle; 32. Filter plate; 33. Sponge board; 34. U-shaped block. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0035] Combination Figure 1 This utility model discloses an anti-corrosion spraying device for valve production, comprising a base plate 1, a slide rail 22 fixedly connected to the bottom of the inner wall of a spraying box 2, two clamps 21 slidably connected to the inner wall of the slide rail 22, the slide rail 22 can limit the clamps 21 to prevent them from shifting when moving, a second gear 16 penetrates the bottom of the spraying box 2 and is fixedly connected to a cylindrical cylinder 27, a rotating plate 18 penetrates the bottom of the cylindrical cylinder 27 and is fixedly connected to it, the second gear 16 can drive the cylindrical cylinder 27 and the rotating plate 18 to rotate, the rotating plate 18 can drive the rigid pipe 19 and the first spray head 20 to rotate, a push plate 11 is rotatably connected to the inner wall of a U-shaped block 34, a rotating rod 3 is rotatably connected to one side of the push plate 11, the push plate 11 can drive the rotating rod 3 to rotate, a temperature sensor 28 can detect the temperature inside the treatment box 9, and a temperature sensor 28 penetrates and is fixedly connected to one side of the outer wall of the treatment box 9.
[0036] Combination Figure 2 and Figure 3 A spray box 2 is fixedly connected to the top left side of the base plate 1. An L-shaped plate 4 is fixedly connected to the top side of the outer wall of the spray box 2. A motor 5 is fixedly connected to the top of the inner wall of the L-shaped plate 4. A first gear 6 is fixedly connected to the output end of the motor 5. The motor 5 can drive the first gear 6 to rotate. The first gear 6 can drive the second gear 16 to rotate. The second gear 16 is meshed with the outer ring of the first gear 6. A storage box 8 is fixedly connected to the top of the outer wall of the spray box 2. A booster pump 7 is fixedly connected through and fixed to the top of the outer wall of the storage box 8. The storage box 8 can store anti-corrosion coating. When the booster pump 7 is started, the anti-corrosion coating in the storage box 8 can be sent into the discharge pipe 17. The discharge pipe 17 is fixedly connected through and fixed to one side of the outer wall of the storage box 8. The bottom end of the discharge pipe 17 is fixedly connected through and fixed to... A rotary joint 26 is provided, with a rigid pipe 19 passing through and fixedly connected to the bottom of the rotary joint 26. The rigid pipe 19 can drive the first nozzle 20 to rotate around the valve. The first nozzle 20 can spray protective coating to coat the valve. The outer ring of the rigid pipe 19 is connected to the uniformly distributed first nozzles 20. An L-shaped support plate 25 is fixedly connected to the bottom of the inner wall of the spray box 2. A second cylinder 24 is fixedly connected to one side of the inner wall of the L-shaped support plate 25. The second cylinder 24 can drive the limit plate 23 to move. The limit plate 23 can move the clamp 21 to clamp valves of different sizes. The output end of the second cylinder 24 is fixedly connected to the limit plate 23. Two clamps 21 are slidably connected to the inner wall of the limit plate 23. A purification component is provided on one side of the outer wall of the spray box 2.
[0037] Combination Figures 4-6The purification assembly includes a fixed box 13, which is fixedly connected to the spray box 2. A fan 14 is fixedly connected through the bottom of the outer wall of the fixed box 13. Activating the fan 14 allows harmful gases from the spray box 2 to enter the fixed box 13. Filter plates 32 and sponge plates 33 can filter these harmful gases. A filter plate 32 is slidably connected through the top of one side of the outer wall of the fixed box 13, and a sponge plate 33 is slidably connected through the bottom of one side of the outer wall of the fixed box 13. Sliding the filter plates 32 and sponge plates 33 allows them to be removed for cleaning and replacement. A conveying pipe 15 is fixedly connected through the bottom of the fan 14, and evenly distributed second nozzles 31 are fixedly connected through the outer ring of the conveying pipe 15 to transport... Pipe 15 and the second nozzle 31 can spray harmful gases. A treatment box 9 is fixedly connected to one side of the top of the base plate 1. A perforated plate 30 is slidably connected through one side of the outer wall of the treatment box 9. The perforated plate 30 can be replaced by sliding the perforated plate 30. The precious metal on the surface of the perforated plate 30 can catalyze the harmful gases. A heating pipe 29 is provided on the top of the perforated plate 30. The two ends of the heating pipe 29 pass through the treatment box 9 and are fixedly connected to the heating head 10. The heating pipe 29 and the heating head 10 work together to heat the perforated plate 30. A first cylinder 12 is fixedly connected to one side of the outer wall of the spray box 2. A U-shaped block 34 is fixedly connected to the output end of the first cylinder 12. The first cylinder 12 can drive the U-shaped block 34 to move, so that the delivery pipe 15 and the second nozzle 31 rotate.
[0038] Working principle: When using the spraying device, the clamp 21 is activated, driving the limiting plate 23 to move. Under the action of the limiting plate 23 and the slide rail 22, the clamp 21 moves, which can clamp valves of different sizes. Then, the motor 5 is activated, driving the first gear 6 and the second gear 16 to rotate. The second gear 16 drives the cylindrical cylinder 27 and the rotating plate 18 to rotate. The rotating plate 18 drives the rigid pipe 19 and the first spray head 20 to rotate. At the same time, the booster pump 7 is activated to send the anti-corrosion material in the storage tank 8 into the discharge pipe 17, and then sprays it onto the valve through the rigid pipe and the first spray head. This can avoid incomplete spraying of the valve and improve the spraying effect. When it is necessary to treat the harmful gases generated in the spraying box 2, the fan 14 is activated to send the harmful gases into the fixed box 13. The filter plate 32 can filter the impurities contained in the harmful gases, and the sponge board 33 can... The harmful gas undergoes secondary filtration to improve the filtration effect. The dried harmful gas enters the treatment chamber 9 through the conveying pipe 15 and the second nozzle 31. At the same time, the first cylinder 12 is activated to move the U-shaped block 34. The U-shaped block 34 drives the rotating rod 3 and the push plate 11 to rotate, which in turn drives the conveying pipe 15 and the second nozzle 31 to rotate, so that the harmful gas is evenly distributed in the treatment chamber 9. The heating head 10 and the heating tube 29 work to heat the perforated plate 30. The temperature sensor 28 can detect the temperature of the perforated plate 30. When the temperature of the perforated plate 30 reaches above 200 degrees Celsius, the harmful gas passes through the perforated plate 30. The precious metals contained on the surface of the perforated plate 30 can catalyze the harmful gas, decomposing it into carbon dioxide and water, thereby purifying the harmful gas and improving the effect of use.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A corrosion-proof treatment spraying device for valve production, comprising a base plate (1), characterized in that: The bottom plate (1) top left side is fixedly connected with a spraying box (2), one side of the top of the outer wall of the spraying box (2) is fixedly connected with an L-shaped plate (4), the inner wall top of the L-shaped plate (4) is fixedly connected with a motor (5), the output end of the motor (5) is fixedly connected with a first gear (6), one side of the outer ring of the first gear (6) is meshed with a second gear (16), the top of the outer wall of the spraying box (2) is fixedly connected with a storage tank (8), the top of the outer wall of the storage tank (8) is fixedly connected with a booster pump (7), one side of the outer wall of the storage tank (8) is fixedly connected with a discharge pipe (17), the bottom end of the discharge pipe (17) is fixedly connected with a rotary joint (26), the bottom of the rotary joint (26) is fixedly connected with a hard pipe (19), the outer ring of the hard pipe (19) is fixedly connected with a plurality of first spray heads (20) which are evenly distributed, the bottom of the inner wall of the spraying box (2) is fixedly connected with an L-shaped support plate (25), one side of the inner wall of the L-shaped support plate (25) is fixedly connected with a second air cylinder (24), the output end of the second air cylinder (24) is fixedly connected with a limiting plate (23), the limiting plate (23) is slidably connected with two clamps (21), and the outer wall of the spraying box (2) is provided with a purification assembly.
2. The anti-corrosion treatment spraying device for valve production according to claim 1, characterized in that: The purification assembly comprises a fixed box (13), the fixed box (13) is fixedly connected between the spraying box (2), the bottom of the outer wall of the fixed box (13) is fixedly connected with a fan (14), one side of the top of the outer wall of the fixed box (13) is fixedly connected with a filter plate (32), one side of the bottom of the outer wall of the fixed box (13) is fixedly connected with a sponge plate (33), the bottom of the fan (14) is fixedly connected with a conveying pipe (15), the outer ring of the conveying pipe (15) is fixedly connected with a plurality of second spray heads (31) which are evenly distributed, one side of the top of the bottom plate (1) is fixedly connected with a treatment box (9), one side of the outer wall of the treatment box (9) is fixedly connected with a hollow plate (30), the top of the hollow plate (30) is provided with a heating pipe (29), the ends of the heating pipe (29) are fixedly connected with heating heads (10) and the treatment box (9) is fixedly connected, one side of the outer wall of the spraying box (2) is fixedly connected with a first air cylinder (12), the output end of the first air cylinder (12) is fixedly connected with a U-shaped block (34).
3. The anti-corrosion treatment spraying device for valve production according to claim 1, characterized in that: The bottom of the inner wall of the spraying box (2) is fixedly connected with a slide rail (22), the slide rail (22) is slidably connected with two clamps (21).
4. The anti-corrosion treatment spraying device for valve production according to claim 1, characterized in that: The bottom of the second gear (16) penetrates the spraying box (2) and is fixedly connected with a circular cylinder (27), the bottom of the circular cylinder (27) penetrates and is fixedly connected with a rotating plate (18).
5. The anti-corrosion treatment spraying device for valve production according to claim 4, characterized in that: The inner wall of the rotating plate (18) is fixedly connected with a hard pipe (19).
6. The anti-corrosion treatment spraying device for valve production according to claim 2, characterized in that: The inner wall of the U-shaped block (34) is rotatably connected with a push plate (11), one side of the push plate (11) is rotatably connected with a rotating rod (3).
7. The anti-corrosion treatment spraying device for valve production of claim 2, characterized in that: The rear end of the conveying pipe (15) penetrates the treatment box (9) and is fixedly connected with a rotating rod (3).
8. The anti-corrosion treatment spraying device for valve production of claim 2, characterized in that: The temperature sensor (28) is fixedly connected to the outer wall of the processing box (9) and the conveying pipe (15) is arranged on the inner wall bottom of the processing box (9).