Device for efficiently and uniformly distributing steeping liquor in horizontal steeping and drying production line

Abstract

The utility model relates to an impregnation liquid efficient uniform distribution device for a horizontal impregnation drying production line, which belongs to the technical field of impregnation production and comprises an impregnation box, a guide component is mounted at the top of the impregnation box, and a stirring component is mounted on the inner side of the impregnation box. The stirring assembly comprises three middle rods arranged between the front face and the back face of the dipping box in a penetrating mode, a plurality of stirring blades fixed to the outer sides of the middle rods, two rotating cylinders rotationally connected to the outer sides of the middle rods through bearings, and a stirring cylinder fixed between the opposite sides of the two corresponding rotating cylinders. A plurality of communicating holes are formed in the outer side of the stirring cylinder, the driving gear is fixedly installed on the outer side of the rotating cylinder on the front face, the three supporting rods are rotationally connected to the front face of the dipping box through bearings, and the synchronous wheels are fixedly installed on the outer sides of the supporting rods and the outer sides of the middle rods correspondingly. According to the steeping liquor efficient uniform distribution device for the horizontal steeping drying production line, the steeping liquor stirring effect can be improved through the arrangement of the structure.

Description

Technical Field

[0001] This utility model relates to the field of impregnation production technology, specifically to a high-efficiency uniform distribution device for impregnation liquid in a horizontal impregnation and drying production line. Background Technology

[0002] Impregnation is a processing method in which materials or products are immersed in a liquid to allow the liquid to penetrate, fill the pores inside the material, and solidify to form the desired properties. When impregnating objects such as fabrics and paper, they need to be immersed in an impregnation solution so that the impregnation solution is evenly distributed on the surface of the object to achieve a uniform distribution effect.

[0003] According to a nonwoven fabric production impregnation device disclosed in Chinese Patent Publication No. CN222064916U, the first through hole allows the impregnation solution to be stirred. At the same time, the strips can also push the impregnation solution, allowing it to flow inside the box to enhance fluidity and make the impregnation solution evenly distributed on the surface of the fabric or paper.

[0004] During the impregnation process, the paper and other raw materials are slowly conveyed and moved, resulting in a slow rotation speed of the first through hole and the strip inside the outer tube when it is driven to rotate. This leads to poor actual stirring effect on the impregnation liquid, and consequently, the effect of enhancing the fluidity of the impregnation liquid is not obvious, resulting in some room for improvement in its practicality. In order to solve the above problems, this application provides a horizontal impregnation and drying production line impregnation liquid high-efficiency uniform distribution device. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a high-efficiency uniform distribution device for impregnation liquid in a horizontal impregnation and drying production line. It has advantages such as increasing the agitation effect of the impregnation liquid through structural layout, thus solving the problem that the existing nonwoven fabric production impregnation devices do not have an obvious agitation effect on the impregnation liquid during actual use.

[0006] To achieve the aforementioned goal of increasing the agitation effect of the impregnation liquid through structural layout, this utility model provides the following technical solution: a horizontal impregnation and drying production line impregnation liquid high-efficiency uniform distribution device, including an impregnation tank, a guide component installed on the top of the impregnation tank, and an agitation component installed on the inner side of the impregnation tank;

[0007] The agitation assembly includes three intermediate rods passing between the front and back of the impregnation tank, several agitator blades fixed to the outside of the intermediate rods, two rotating cylinders rotatably connected to the outside of the intermediate rods via bearings, an agitator fixed between opposite sides of the two corresponding rotating cylinders, several connecting holes on the outside of the agitator, a drive gear fixedly installed on the outside of the front rotating cylinder, three support rods rotatably connected to the front of the impregnation tank via bearings, synchronous pulleys fixedly installed on the outside of the support rods and intermediate rods respectively, a synchronous belt meshing and drivingly connected between the outside of the two corresponding synchronous pulleys, and a driven gear fixedly installed on the outside of the support rods.

[0008] Furthermore, the agitation assembly also includes a housing fixed to the front of the impregnation tank and having an opening on the front.

[0009] Furthermore, the housing is located between the outer sides of the driving gear, the driven gear, and the synchronizing gear.

[0010] Furthermore, the guide assembly includes four symmetrical plates fixed to the top of the impregnation tank, a rotating rod rotatably connected to the opposite side of two corresponding symmetrical plates via bearings, a guide roller fixed to the outside of the rotating rod, a drain pipe fixed to the bottom of the impregnation tank, and an on / off valve fixed to the drain pipe and internally connected.

[0011] Furthermore, the two guide rollers are symmetrically distributed from left to right, and the inner bottom wall of the impregnation tank is inclined towards the side closer to the drain pipe.

[0012] Furthermore, the three intermediate rods are arranged in a triangular pattern inside the impregnation tank, and the outer side of the rotating cylinder extends through the outer side of the impregnation tank. The outer side of the rotating cylinder is rotatably connected to the inner side of the impregnation tank via a bearing.

[0013] Furthermore, the stirring cylinder is located inside the impregnation tank, the stirring blade is located inside the corresponding stirring cylinder, and the outer side of the driving gear and the outer side of the corresponding driven gear mesh with each other.

[0014] Compared with the prior art, this utility model provides a high-efficiency uniform distribution device for impregnation liquid in a horizontal impregnation and drying production line, which has the following beneficial effects:

[0015] This horizontal impregnation and drying production line's high-efficiency uniform distribution device for impregnation liquid, through the coordinated use of the guide components on the outside of the impregnation tank and the agitation components on the inside, can increase the agitation effect of the impregnation liquid through the structural layout. This allows the impregnation liquid inside the tank to be effectively agitated, thereby improving its fluidity and enabling it to be evenly distributed on the surface of materials such as fabrics and paper, achieving a highly efficient uniform distribution effect. This not only improves the impregnation efficiency but also enhances the impregnation effect within a fixed time, thus effectively improving the overall practicality of the uniform distribution device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 The structure of this utility model Figure 1 A frontal cross-sectional view;

[0018] Figure 3 This is a three-dimensional schematic diagram of the stirring cylinder connection structure in this utility model.

[0019] In the diagram: 1. Impregnation tank; 200. Guide assembly; 201. Symmetrical plate; 202. Rotating rod; 203. Guide roller; 204. Drain pipe; 205. Opening and closing valve; 300. Agitator assembly; 301. Intermediate rod; 302. Agitator blade; 303. Rotating cylinder; 304. Agitator cylinder; 305. Connecting hole; 306. Drive gear; 307. Support rod; 308. Synchronous pulley; 309. Synchronous belt; 310. Driven gear; 311. Housing. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1 to 3 This utility model provides a technical solution: a high-efficiency uniform distribution device for impregnation liquid in a horizontal impregnation and drying production line, including an impregnation tank 1, a guide component 200 installed on the top of the impregnation tank 1, and an agitation component 300 installed on the inner side of the impregnation tank 1; through the cooperative use of the guide component 200 on the outer side of the impregnation tank 1 and the agitation component 300 on the inner side, the agitation effect of the impregnation liquid can be increased through the structural layout, so that the impregnation liquid in the tank can be effectively agitated, thereby improving its fluidity to a certain extent, so that it can be evenly distributed on the surface of materials such as fabrics and paper, achieving a high-efficiency uniform distribution effect, thereby improving the impregnation efficiency and the impregnation effect within a fixed time, thus effectively improving the practicality of the overall uniform distribution device.

[0022] In this embodiment, the agitation component 300 is a structure used to agitate the impregnation liquid so that it can flow.

[0023] like Figure 1 , Figure 2 and Figure 3As shown, the agitation assembly 300 includes three intermediate rods 301 passing between the front and back sides of the impregnation tank 1, several agitator blades 302 fixed to the outside of the intermediate rods 301, two rotating cylinders 303 rotatably connected to the outside of the intermediate rods 301 via bearings, an agitator cylinder 304 fixed between opposite sides of the two corresponding rotating cylinders 303, several connecting holes 305 opened on the outside of the agitator cylinder 304, a drive gear 306 fixedly installed on the outside of the front rotating cylinder 303, three support rods 307 rotatably connected to the front of the impregnation tank 1 via bearings, synchronous pulleys 308 fixedly installed on the outside of the support rods 307 and the intermediate rods 301 respectively, a synchronous belt 309 meshing and drivingly connected between the outside of the two corresponding synchronous pulleys 308, and a driven gear 310 fixedly installed on the outside of the support rods 307.

[0024] The agitation assembly 300 also includes a housing 311 fixed to the front of the impregnation tank 1 and having an opening on the front.

[0025] It should be noted that the outer casing 311 is located between the outer sides of the driving gear 306, the driven gear 310, and the synchronous pulley 308, so that the outer casing 311 can protect them. The front of the outer casing 311 is bolted with a cover plate, which facilitates disassembly for maintenance of the internal structure.

[0026] In addition, the three intermediate rods 301 are arranged in a triangular shape inside the impregnation tank 1, so that the stirring cylinder 304 on the outside of the intermediate rods 301 can play a role in pulling and guiding the impregnated material. The outer side of the rotating cylinder 303 penetrates the outer side of the impregnation tank 1. The outer side of the rotating cylinder 303 is rotatably connected to the inner side of the impregnation tank 1 through bearings, so that the rotating cylinder 303 can rotate normally inside the impregnation tank 1 and can rotate relative to the intermediate rods 301. The bearings are all sealed bearings to prevent the impregnation liquid from flowing out.

[0027] Meanwhile, the stirring cylinder 304 is located inside the impregnation tank 1, and the stirring blade 302 is located inside the corresponding stirring cylinder 304, so that the stirring blade 302 can stir the impregnation liquid normally without hindering the material conveying. The outer side of the stirring cylinder 304 can be glued with rubber strips to increase the friction between it and the material, making it easier for the paper fabric to drive the stirring cylinder 304 to rotate during the conveying process. The outer side of the driving gear 306 and the outer side of the corresponding driven gear 310 mesh with each other, so that the driving gear 306 can drive the corresponding driven gear 310 to rotate, and then drive the intermediate rod 301 to rotate through the transmission between the synchronous pulley 308 and the synchronous belt 309.

[0028] In this embodiment, the guide component 200 is a structure used to guide and convey the impregnated material.

[0029] like Figure 1 and Figure 2 As shown, the guide assembly 200 includes four symmetrical plates 201 fixed to the top of the impregnation tank 1, a rotating rod 202 rotatably connected to the opposite side of two corresponding symmetrical plates 201 via bearings, a guide roller 203 fixed to the outside of the rotating rod 202, a drain pipe 204 fixed to the bottom of the impregnation tank 1, and an on / off valve 205 fixed to the drain pipe 204 and internally connected.

[0030] It should be noted that the two guide rollers 203 are symmetrically distributed from left to right, so that materials such as cloth or paper can be conveyed under the guiding and conveying action of the guide rollers 203. The end of the material such as cloth or paper will be continuously pulled by the rear traction device. The traction device is a common power device in the existing cloth or paper processing process, used to pull the material, so it will not be described in detail. The inner bottom wall of the impregnation tank 1 is inclined to the side closer to the drain pipe 204, so that the impregnation liquid inside the impregnation tank 1 can be easily discharged through the drain pipe 204.

[0031] The working principle of the above embodiments is as follows:

[0032] When impregnating fabrics or paper, the paper is sequentially passed through the top of the left guide roller 203, the bottom of the first left agitator 304, the top of the second left agitator 304, the bottom of the first right agitator 304, and the top of the right guide roller 203. This guides and conveys the paper. Under the continuous pulling action of the subsequent traction equipment, the paper drives the agitator 304 to rotate, which in turn rotates the rotating drum 303 and causes the drive gear 306 to rotate. This, through meshing transmission, drives the corresponding... The rotating gear 310 causes the corresponding support rod 307 to rotate. Under the meshing transmission between the two corresponding synchronous pulleys 308 and the corresponding synchronous belt 309, the intermediate rod 301 rotates, causing the stirring blade 302 to rotate and stir the impregnation liquid inside the impregnation tank 1, making it flow. Under the rotation of the stirring cylinder 304, the impregnation liquid can also be stirred through the connecting hole 305, thereby making the impregnation liquid flow fully, enhancing its fluidity, and allowing it to adhere evenly to the paper surface to complete the impregnation work.

[0033] Compared with existing technologies, this horizontal impregnation and drying production line's high-efficiency uniform distribution device for impregnation liquid, through the coordinated use of the guide component 200 on the outside of the impregnation tank 1 and the agitation component 300 on the inside, can increase the agitation effect of the impregnation liquid through the structural layout. This allows the impregnation liquid inside the tank to be effectively agitated, thereby improving its fluidity and enabling it to be evenly distributed on the surface of materials such as fabrics and paper, achieving a highly efficient uniform distribution effect. This improves both impregnation efficiency and the impregnation effect within a fixed time, effectively enhancing the practicality of the overall uniform distribution device and solving the problem of the insignificant agitation effect of the impregnation liquid in existing nonwoven fabric production impregnation devices during actual use.

[0034] All electrical components mentioned in this article are electrically connected to the main controller and power supply. The provision of power supply is common knowledge in the field. The main controller can be a conventional known device such as a computer that can be controlled. It can be implemented by a person skilled in the art through simple programming. All of these are existing public power connection technologies, which will not be described in detail in this article.

[0035] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A horizontal impregnation and drying production line impregnation liquid efficient uniform distribution device, comprising an impregnation box (1), characterized in that: The top of the impregnation box (1) is provided with a guide assembly (200), and the inner side of the impregnation box (1) is provided with an agitation assembly (300); The agitation assembly (300) comprises three intermediate rods (301) penetrating between the front and back of the impregnation box (1), a plurality of stirring blades (302) fixed to the outer side of the intermediate rods (301), two rotating cylinders (303) rotatably connected to the outer side of the intermediate rods (301) through bearings, an agitation cylinder (304) fixed between the opposite sides of the corresponding two rotating cylinders (303), a plurality of communication holes (305) opened on the outer side of the agitation cylinder (304), a driving gear (306) fixedly installed on the outer side of the rotating cylinder (303) on the front, three supporting rods (307) rotatably connected to the front of the impregnation box (1) through bearings, synchronous wheels (308) fixedly installed on the outer sides of the supporting rods (307) and the intermediate rods (301) respectively, a synchronous belt (309) meshed and drivingly connected between the outer sides of the corresponding two synchronous wheels (308), and a driven gear (310) fixedly installed on the outer side of the supporting rod (307).

2. The horizontal impregnation and drying production line impregnation liquid high-efficiency uniform distribution device according to claim 1, characterized in that: The agitation assembly (300) further comprises an outer shell (311) fixed to the front of the impregnation box (1) and provided with an opening on the front.

3. The horizontal impregnation and drying production line impregnation liquid high-efficiency uniform distribution device according to claim 2, characterized in that: The outer shell (311) is located between the outer sides of the driving gear (306), the driven gear (310) and the synchronous wheel (308).

4. The horizontal impregnation and drying production line impregnation liquid high-efficiency uniform distribution device according to claim 1, characterized in that: The guide assembly (200) comprises four symmetrical plates (201) fixed to the top of the impregnation box (1), a rotating rod (202) rotatably connected between the opposite sides of the corresponding two symmetrical plates (201), guide rollers (203) fixed to the outer side of the rotating rod (202), a drain pipe (204) fixed to the bottom of the impregnation box (1), and an on-off valve (205) fixed to the drain pipe (204) and internally connected.

5. The horizontal impregnation and drying production line impregnation liquid high-efficiency uniform distribution device according to claim 4, characterized in that: The two guide rollers (203) are symmetrically distributed left and right, and the inner bottom wall of the impregnation box (1) is inclined to the side close to the drain pipe (204).

6. The horizontal impregnation and drying production line impregnation liquid high-efficiency uniform distribution device according to claim 1, characterized in that: The three intermediate rods (301) are in a triangular shape and distributed inside the impregnation box (1), the outer side of the rotating cylinder (303) penetrates the outer side of the impregnation box (1), and the outer side of the rotating cylinder (303) is rotatably connected to the inner side of the impregnation box (1) through a bearing.

7. The horizontal impregnation and drying production line impregnation liquid high-efficiency uniform distribution device according to claim 1, characterized in that: The agitation cylinder (304) is located inside the impregnation box (1), the stirring blades (302) are located inside the corresponding agitation cylinder (304), and the outer side of the driving gear (306) and the outer side of the corresponding driven gear (310) are meshed with each other.

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