Automatic sorting mechanism for standard test bases

Abstract

The utility model provides a standard test seat automatic sorting mechanism which comprises a bottom plate, a linear vibrator is fixedly installed at the top of the bottom plate, a feeding rail is fixedly installed at the top of the linear vibrator, a grating ruler measuring instrument located on the right side of the linear vibrator is arranged above the bottom plate, and an LED signal indicator lamp and a measuring base are installed at the top of the grating ruler measuring instrument. The back of the bottom plate is fixedly connected with a supporting plate, the back of the supporting plate is fixedly connected with a second cylinder, the push rod end of the second cylinder is fixedly connected with an L-shaped connecting plate, and the surface of one side of the L-shaped connecting plate is fixedly provided with an electric clamping jaw; a U-shaped sliding way located on the right side of the feeding track is arranged above the bottom plate. According to the automatic sorting device, two types of test bases with different widths can be automatically sorted, the labor intensity of workers is reduced, meanwhile, the workers can be reminded to reduce errors, the working efficiency is greatly improved, and actual production and use are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of test seat sorting technology, and more specifically, to an automatic sorting mechanism for standard test seats. Background Technology

[0002] The standard test socket is a component on a packaging testing machine used to measure resistance values. Its typical dimensions are 22mm × 17mm × 9.9mm or 9.95mm. This type of test socket is used in large quantities, so each processing run consists of 1000 to 3000 pieces. Before receiving the materials, we need to distinguish between two test sockets of different widths, which requires workers to use calipers or micrometers for measurement. Existing technology has the following shortcomings in its use:

[0003] Manual inspection and sorting is slow, inefficient, and labor-intensive. In addition, manual inspection carries the risk of missing items or misreading dimensions, which is not conducive to the subsequent production and processing of standard test seats and makes it difficult to meet actual needs.

[0004] Therefore, there is an urgent need for an automated sorting mechanism for standard test stands to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to address the problems of slow speed, low work efficiency, high overall labor intensity, and the risk of missed inspections or misreading dimensions during manual inspection, which is not conducive to the subsequent production and processing of standard test seats and makes it difficult to meet actual needs.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A standard test stand automatic sorting mechanism was developed to address the aforementioned issues.

[0008] The application is as follows:

[0009] An automatic sorting mechanism for a standard test stand includes a base plate. A linear vibrator is fixedly mounted on the top of the base plate, and a feeding track is fixedly mounted on the top of the linear vibrator. A grating ruler measuring instrument is located on the right side of the linear vibrator above the base plate. An LED signal indicator and a measuring base are mounted on the top of the grating ruler measuring instrument. A first cylinder is mounted on the upper surface of the measuring base. A measuring push block is fixedly connected to the push rod end of the first cylinder. A support plate is fixedly connected to the back of the base plate, and a second cylinder is fixedly connected to the back of the support plate. An L-shaped connecting plate is fixedly connected to the push rod end of the second cylinder. An electric gripper is fixedly mounted on one side of the L-shaped connecting plate. A U-shaped slide is located on the right side of the feeding track above the base plate.

[0010] As a preferred technical solution of this application, an L-shaped pad is fixedly connected to the top of the base plate, and a receiving box is provided on the upper surface of the L-shaped pad.

[0011] As a preferred technical solution of this application, a connecting bracket is fixedly installed on the top of the base plate, and the grating ruler measuring instrument is horizontally installed on the top of the connecting bracket.

[0012] As a preferred technical solution of this application, the LED signal indicator is located directly in front of the first cylinder, and the measuring push block is slidably connected to the measuring base.

[0013] As a preferred technical solution of this application, the U-shaped slide is fixedly installed on the top of the L-shaped pad, and the lower inner surface of the U-shaped slide is a sloping surface that is higher on the left and lower on the right.

[0014] As a preferred technical solution of this application, the width of the measuring pusher is smaller than the distance between the feeding track and the U-shaped slide.

[0015] As a preferred technical solution of this application, the side profile of the measuring base is L-shaped, and the upper surface of the receiving box is in contact with the bottom of the U-shaped slide.

[0016] As a preferred technical solution of this application, the electric gripper is electrically connected to the second cylinder.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] In the scheme of this application:

[0019] By cooperating with a linear vibrator and a feeding track, standard test seats on the feeding track can be transported. Through the interaction of a grating ruler measuring instrument, signal indicator light, measuring base, first cylinder, measuring push block, second cylinder, L-shaped connecting plate, electric gripper, U-shaped slide and receiving box, two test seats of different widths can be automatically sorted, reducing the labor intensity of workers. At the same time, it can remind workers to reduce errors, greatly improve work efficiency, and benefit actual production use. Attached Figure Description

[0020] Figure 1 A schematic diagram of the overall structure of the automatic sorting mechanism for the standard test stand provided in this application.

[0021] Figure 2 A front view structural diagram of the automatic sorting mechanism for the standard test seat provided in this application.

[0022] Figure 3 A top view of the automatic sorting mechanism for the standard test stand provided in this application.

[0023] Figure 4A schematic diagram of the connection structure between the measuring pusher and the measuring base in the standard test seat automatic sorting mechanism provided in this application.

[0024] Figure 5 A cross-sectional schematic diagram of the U-shaped slide in the automatic sorting mechanism of the standard test seat provided in this application.

[0025] The image shows:

[0026] 1. Base plate; 2. Linear vibrator; 3. Feeding track; 4. Grating ruler measuring instrument; 5. LED signal indicator; 6. Measuring base; 7. First cylinder; 8. Measuring push block; 9. Support plate; 10. Second cylinder; 11. L-shaped connecting plate; 12. Electric gripper; 13. U-shaped slide; 14. L-shaped pad; 15. Receiving box; 16. Connecting bracket. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0028] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0029] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0031] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0032] Example:

[0033] like Figure 1-5 As shown, the automatic sorting mechanism for standard test seats proposed in this embodiment includes a base plate 1. A linear vibrator 2 is fixedly installed on the top of the base plate 1, and a feeding track 3 is fixedly installed on the top of the linear vibrator 2. When the linear vibrator 2 is started, it drives the feeding track 3 to vibrate. The operator places the standard test seats to be measured and sorted on the feeding track 3, and the vibrating feeding track 3 transports the standard test seats to the right. A grating ruler measuring instrument 4 is set above the base plate 1 to the right of the linear vibrator 2. When the standard test seat enters the measuring range of the grating ruler measuring instrument 4, an LED signal indicator 5 and a measuring base 6 are installed on the top of the grating ruler measuring instrument 4. A first cylinder 7 is installed on the upper surface of the measuring base 6. A measuring push block 8 is fixedly connected to the push rod end of the base plate 1, and a support plate 9 is fixedly connected to the back of the base plate 1. The measuring push block 8 is driven by the first cylinder 7 to move closer to the support plate 9 to measure the width of the standard test seat. A second cylinder 10 is fixedly connected to the back of the support plate 9. If the width of the standard test seat is 9.9mm, the LED signal indicator 5 will show a green light. An L-shaped connecting plate 11 is fixedly connected to the push rod end of the second cylinder 10. An electric gripper 12 is fixedly installed on one side of the L-shaped connecting plate 11. A U-shaped slide 13 is set above the base plate 1 on the right side of the feeding track 3. The measuring push block 8 is driven by the first cylinder 7 to move away from the support plate 9. The 9.9mm standard test seat moves to the right through the vibrating feeding track 3.

[0034] like Figure 2 As shown, an L-shaped pad 14 is fixedly connected to the top of the base plate 1. A receiving box 15 is provided on the upper surface of the L-shaped pad 14. The 9.9mm standard test seat finally falls into the receiving box 15 through the U-shaped slide 13.

[0035] like Figure 1 and Figure 2 As shown, a connecting bracket 16 is fixedly installed on the top of the base plate 1, and the grating ruler measuring instrument 4 is horizontally installed on the top of the connecting bracket 16. The connecting bracket 16 supports and positions the grating ruler measuring instrument 4.

[0036] like Figure 2 , Figure 3 and Figure 4 As shown, the LED signal indicator 5 is located directly in front of the first cylinder 7, and the measuring push block 8 is slidably connected to the measuring base 6. When the first cylinder 7 drives the measuring push block 8 to move, the measuring push block 8 slides on the measuring base 6, and the measuring base 6 provides auxiliary guidance for the measuring push block 8.

[0037] like Figure 2 , Figure 3 and Figure 5As shown, the U-shaped slide 13 is fixedly installed on the top of the L-shaped pad 14. The lower inner surface of the U-shaped slide 13 is a slope with the left side higher than the right side. The U-shaped slide 13 facilitates the transport of the standard test seat with a width of 9.9mm, so that it can fall smoothly into the receiving box 15.

[0038] like Figure 1 and Figure 4 As shown, the width of the measuring pusher 8 is less than the distance between the feeding track 3 and the U-shaped slide 13.

[0039] like Figure 2 and Figure 4 As shown, the side profile of the measuring base 6 is L-shaped, and the upper end of the receiving box 15 is in contact with the bottom of the U-shaped slide 13. When the standard test seat enters the measuring range of the grating ruler measuring instrument 4, the first cylinder 7 drives the measuring push block 8 to move towards the support plate 9 to measure the width of the standard test seat.

[0040] like Figure 1 As shown, the electric gripper 12 is electrically connected to the second cylinder 10. When the operator removes the standard test seat from the electric gripper 12, the electric gripper 12 will send a signal to reset the L-shaped connecting plate 11 and the electric gripper 12 through the second cylinder 10.

[0041] Specifically, in use, the automatic sorting mechanism for this standard test fixture works as follows: The linear vibrator 2 is activated, causing the feeding track 3 to vibrate. The operator places the standard test fixture to be measured onto the feeding track 3. The vibrating feeding track 3 transports the standard test fixture to the right. When the standard test fixture enters the measuring range of the grating ruler measuring instrument 4, the first cylinder 7 drives the measuring push block 8 to move closer to the support plate 9, measuring the width of the standard test fixture. If the width of the standard test fixture is 9.9mm, the LED indicator 5 shows a green light. The first cylinder 7 then drives the measuring push block 8 to move away from the support plate 9. The 9.9mm standard test fixture moves to the right via the vibrating feeding track 3 and finally falls into the receiving box 15 via the U-shaped slide 13. If the width of the standard test fixture is 9.95mm, the LED indicator 5 shows a red light. Light 5 transmits a signal to the external control system, which then issues a command to stop the linear vibrator 2 (the control system is existing conventional technology and will not be described in detail here). At this time, the second cylinder 10 drives the L-shaped connecting plate 11 and the electric gripper 12 to move downwards. The electric gripper 12 picks up the 9.95mm standard test seat, and the first cylinder 7 resets the measuring push block 8. When the operator removes the standard test seat from the electric gripper 12, the electric gripper 12 sends a signal, which resets the L-shaped connecting plate 11 and the electric gripper 12 via the second cylinder 10. The linear vibrator 2 resumes operation and continues to transport the two standard test seats of different widths via the vibrating feeding track 3. This enables automatic sorting of the two test seats of different widths, reducing the labor intensity of the operators. At the same time, it can remind the operators to reduce errors, greatly improve work efficiency, and is beneficial for actual production use.

[0042] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.

Claims

1. Standard test socket automatic sorting mechanism, comprising a base plate (1), characterized in that, The bottom plate (1) top fixed installation has linear vibrator (2), linear vibrator (2) top fixed installation has feeding track (3), the bottom plate (1) top is provided with grating ruler measuring instrument (4) located linear vibrator (2) right side, grating ruler measuring instrument (4) top installation has LED signal indicating lamp (5) and measuring base (6), the measuring base (6) upper surface installation has first air cylinder (7), the push rod end of first air cylinder (7) is fixedly connected with measuring push block (8), the back of bottom plate (1) is fixedly connected with support plate (9), the back of support plate (9) is fixedly connected with second air cylinder (10), the push rod end of second air cylinder (10) is fixedly connected with L-shaped connecting plate (11), one side surface of L-shaped connecting plate (11) is fixedly installed with electric clamping jaw (12), the bottom plate (1) top is provided with U-shaped slide (13) located feeding track (3) right side.

2. The standard test socket automated sorting mechanism of claim 1, wherein, The bottom plate (1) top is fixedly connected with L-shaped cushion block (14), and the upper surface of the L-shaped cushion block (14) is provided with a material receiving box (15).

3. The standard test socket automated sorting mechanism of claim 1, wherein, The bottom plate (1) top is fixedly installed with a connecting bracket (16), and the grating ruler measuring instrument (4) is horizontally installed on the top of the connecting bracket (16).

4. The standard test socket automated sorting mechanism of claim 1, wherein, The LED signal indicating lamp (5) is located in front of the first air cylinder (7), and the measuring push block (8) is slidably connected to the measuring base (6).

5. The standard test socket automated sorting mechanism of claim 2, wherein, The U-shaped slide (13) is fixedly installed on the top of the L-shaped cushion block (14), and the inner side lower surface of the U-shaped slide (13) is a slope surface with the left higher and the right lower.

6. The standard test socket automated sorting mechanism of claim 1, wherein, The width of the measuring push block (8) is less than the spacing value between the feeding track (3) and the U-shaped slide (13).

7. The standard test socket automated sorting mechanism of claim 2, wherein, The side section of the measuring base (6) is L-shaped, and the upper end surface of the material receiving box (15) is fitted with the bottom of the U-shaped slide (13).

8. The standard test socket automated sorting mechanism of claim 2, wherein, The electric clamping jaw (12) is electrically connected with the second air cylinder (10).

Images