Online annealing and straightening device for high-temperature alloy wires

By designing an online annealing straightening device, which uses electric push rods and geared motors to drive straightening rollers to correct and heat high-temperature alloy wires, the problem of reduced annealing speed caused by bending of high-temperature alloy wires is solved, and efficient online annealing is achieved.

CN223997176UActive Publication Date: 2026-03-17JIANGSU MINGYUE PRECISION SUPERALLOY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

High-temperature alloy wires are prone to bending during processing, which reduces the annealing speed and makes them inconvenient to transport inside the electric heating tube.

Method used

An online annealing and straightening device was designed, comprising a support platform, a protective cover, a lower straightening seat, an upper straightening seat, a geared motor, a drive straightening roller, and an electric heating tube. The distance between the upper and lower straightening rollers is adjusted by an electric push rod, and the geared motor drives the straightening roller to rotate. The device works in conjunction with multiple upper and lower straightening rollers to straighten and heat the high-temperature alloy wire.

Benefits of technology

It improves the annealing speed of high-temperature alloy wire, is applicable to wires of different specifications, ensures the correction effect during the conveying process, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature alloy wire on-line annealing and straightening device which comprises a supporting table, a protective cover is fixedly installed on the upper surface of the supporting table, a lower straightening base is fixedly installed on the upper surface of the supporting table, an upper straightening base is arranged above the lower straightening base, a gear motor is fixedly installed on the outer surface of the lower straightening base, and the gear motor is connected with the lower straightening base. A driving straightening roller is installed on the inner wall of the lower straightening base, the output end of the gear motor and the front end of the driving straightening roller are fixedly installed, a plurality of lower straightening rollers are installed on the inner wall of the lower straightening base, a plurality of upper straightening rollers are installed on the inner wall of the upper straightening base, and a connecting plate is fixedly connected to the inner top wall of the protective cover. And an electric heating pipe is fixedly mounted on the bottom surface of the connecting plate. According to the annealing and straightening device, the high-temperature alloy wires can be fed, conveyed and corrected, the corrected high-temperature alloy wires can be conveniently conveyed and heated through the electric heating pipe, and the annealing speed of the high-temperature alloy wires is increased.
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Description

Technical Field

[0001] This utility model relates to the field of high-temperature alloy wire, and in particular to an online annealing and straightening device for high-temperature alloy wire. Background Technology

[0002] High-temperature alloy wire generally refers to materials used in the production of soft industrial metals. Due to the unique combination of chemical elements in metal fiber alloy wire, it has good electrical conductivity, thermal conductivity, high strength, high elasticity, softness, wear resistance, corrosion resistance and high temperature resistance. At the same time, it also has the characteristics of shielding, antimagnetism, radiation protection and is not prone to static electricity.

[0003] Currently, high-temperature alloy wires require online annealing after processing. This typically involves slow heating followed by slow cooling to reduce residual stress. Currently, the high-temperature alloy wires are usually heated and transferred inside electric heating tubes. However, high-temperature alloy wires are prone to bending during processing, which causes inconvenience during the heating and transfer inside the electric heating tubes and reduces the annealing speed. Therefore, we propose an online annealing and straightening device for high-temperature alloy wires to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide an online annealing and straightening device for high-temperature alloy wires to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A high-temperature alloy wire online annealing and straightening device includes a support platform, a protective cover fixedly installed on the upper surface of the support platform, a lower straightening seat fixedly installed on the upper surface of the support platform, an upper straightening seat above the lower straightening seat, a geared motor fixedly installed on the outer surface of the lower straightening seat, a drive straightening roller installed on the inner wall of the lower straightening seat, the output end of the geared motor fixedly installed to the front end of the drive straightening roller, multiple lower straightening rollers installed on the inner wall of the lower straightening seat, multiple upper straightening rollers installed on the inner wall of the upper straightening seat, a connecting plate fixedly connected to the inner top wall of the protective cover, and an electric heating tube fixedly installed on the bottom surface of the connecting plate.

[0007] In a further embodiment, two upright plates are fixedly connected to the outer surface of the support platform, and bearing rings are fixedly embedded on the side of the two upright plates that are close to each other. The inner rings of the two bearing rings are fixedly connected to rotating shafts.

[0008] In a further embodiment, two electric push rods are fixedly installed on the upper surface of the support platform, and a top plate is fixedly connected to the upper surface of the upper straightening seat. The telescopic ends of the two electric push rods are fixedly connected to the bottom surface of the top plate.

[0009] In a further embodiment, two sliding plates are fixedly connected to the bottom surface of the top plate, and two sliding seats are fixedly connected to the upper surface of the support platform.

[0010] In a further embodiment, the bottom ends of the two slide plates extend into the interior of the two slide blocks, and the outer surfaces of the two slide plates are slidably connected to the inner walls of the two slide blocks.

[0011] In a further embodiment, two sets of bases are fixedly connected to the bottom surface of the support platform, and a controller is fixedly installed on the front of the protective cover.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device, through two electric push rods that cooperate with the top plate, can drive the upper straightening seat and upper straightening roller to move up and down, facilitating the adjustment of the distance between the upper and lower straightening rollers. It is suitable for straightening high-temperature alloy wires of different specifications. The device drives the straightening roller to rotate counterclockwise through a geared motor, and in cooperation with multiple upper and lower straightening rollers, it can feed and convey high-temperature alloy wires and perform straightening treatment. It also facilitates the electric heating tube to transfer and heat the straightened high-temperature alloy wires, thereby improving the annealing speed of the high-temperature alloy wires. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the online annealing and straightening device for high-temperature alloy wires, shown from the front view.

[0015] Figure 2 This is a top-view cross-sectional view of an online annealing and straightening device for high-temperature alloy wires.

[0016] Figure 3 This is a three-dimensional structural schematic diagram of the upper straightening seat in an online annealing and straightening device for high-temperature alloy wires.

[0017] Figure 4 This is a sectional view of the upper straightening seat in an online annealing and straightening device for high-temperature alloy wires.

[0018] In the diagram: 1. Support platform; 2. Protective cover; 3. Lower straightening seat; 4. Upper straightening seat; 5. Gear motor; 6. Drive straightening roller; 7. Lower straightening roller; 8. Upper straightening roller; 9. Top plate; 10. Electric push rod; 11. Slide plate; 12. Slide seat; 13. Connecting plate; 14. Electric heating tube; 15. Vertical plate; 16. Bearing ring; 17. Rotating shaft; 18. Controller; 19. Base. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4In this utility model, the online annealing and straightening device for high-temperature alloy wire includes a support platform 1, a protective cover 2 fixedly installed on the upper surface of the support platform 1, a lower straightening seat 3 fixedly installed on the upper surface of the support platform 1, an upper straightening seat 4 above the lower straightening seat 3, a reduction motor 5 fixedly installed on the outer surface of the lower straightening seat 3, a drive straightening roller 6 installed on the inner wall of the lower straightening seat 3, the output end of the reduction motor 5 fixedly installed with the front end of the drive straightening roller 6, multiple lower straightening rollers 7 installed on the inner wall of the lower straightening seat 3, multiple upper straightening rollers 8 installed on the inner wall of the upper straightening seat 4, a connecting plate 13 fixedly connected to the inner top wall of the protective cover 2, and an electric heating tube 14 fixedly installed on the bottom surface of the connecting plate 13. Through the reduction motor 5 and the drive straightening roller 6, and in cooperation with the multiple upper straightening rollers 8 and the lower straightening rollers 7, the device can feed and convey high-temperature alloy wire and perform straightening treatment, facilitating the electric heating tube 14 to convey and heat the straightened high-temperature alloy wire.

[0023] In a further embodiment, two upright plates 15 are fixedly connected to the outer surface of the support platform 1. Bearing rings 16 are fixedly embedded on the side of the two upright plates 15 that are close to each other. The inner rings of the two bearing rings 16 are fixedly connected to the rotating shafts 17. Two electric push rods 10 are fixedly installed on the upper surface of the support platform 1. A top plate 9 is fixedly connected to the upper surface of the upper straightening seat 4. The telescopic ends of the two electric push rods 10 are fixedly connected to the bottom surface of the top plate 9. Through the cooperation of the upright plates 15 and the bearing rings 16 and the rotating shafts 17, it is convenient to install and support the subsequent winding drum. By using the cooperation of the electric push rods 10 and the top plate 9, the upper straightening seat 4 and the upper straightening roller 8 can be moved up and down flexibly, which is convenient for height adjustment.

[0024] In a further embodiment, two sliding plates 11 are fixedly connected to the bottom surface of the top plate 9, and two sliding blocks 12 are fixedly connected to the upper surface of the support platform 1. The bottom ends of the two sliding plates 11 extend into the interior of the two sliding blocks 12, and the outer surfaces of the two sliding plates 11 are slidably connected to the inner walls of the two sliding blocks 12. Two sets of bases 19 are fixedly connected to the bottom surface of the support platform 1, and a controller 18 is fixedly installed on the front of the protective cover 2. Through the cooperation of the sliding plates 11 and the sliding blocks 12, the top plate 9 and the upper straightening seat 4 can be made more stable when sliding up and down. The bases 19 can be used to provide stable support for the bottom of the support platform 1.

[0025] The working principle of this utility model is as follows: First, the device is connected to a power source. Then, according to the specifications of the high-temperature alloy wire, two electric push rods 10 are activated to retract, which can drive the upper straightening seat 4 to move up and down. At the same time, it is convenient to adjust the distance between the upper straightening roller 8 and the lower straightening roller 7, which is suitable for the correction of high-temperature alloy wires of different specifications. Then, the reduction motor 5 is started to rotate counterclockwise, which can drive the straightening roller 6 to rotate counterclockwise, which will drive the high-temperature alloy wire to move to the left. Through the setting of multiple upper straightening rollers 8 and lower straightening rollers 7, the bent high-temperature alloy wire can be corrected. Then, it is heated by electric heating tube 14, which facilitates its annealing treatment.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An apparatus for on-line annealing and straightening of high temperature alloy wire, characterized in that: The utility model provides a straightening device for metal plate, including support platform (1), the upper surface of support platform (1) is fixedly installed with protective cover (2), the upper surface of support platform (1) is fixedly installed with lower straightening seat (3), the upper straightening seat (4) is equipped with in the upper of lower straightening seat (3), the outer surface of lower straightening seat (3) is fixedly installed with speed reducer motor (5), the inner wall of lower straightening seat (3) is installed with drive straightening roll (6), the output of speed reducer motor (5) is fixedly installed with the front end of drive straightening roll (6), the inner wall of lower straightening seat (3) is installed with a plurality of lower straightening roll (7), the inner wall of upper straightening seat (4) is installed with a plurality of upper straightening roll (8), the inner top wall of protective cover (2) is fixedly connected with connecting plate (13), the bottom of connecting plate (13) is fixedly installed with electric heating pipe (14).

2. The apparatus according to claim 1, wherein: The outer surface of support platform (1) is fixedly connected with two vertical plates (15), the side of two vertical plates (15) close to each other is fixedly embedded with bearing ring (16), the inner ring of two bearing rings (16) is fixedly connected with rotating shaft (17).

3. The apparatus of claim 1, wherein: The upper surface of support platform (1) is fixedly installed with two electric push rods (10), the upper surface of upper straightening seat (4) is fixedly connected with top plate (9), and the telescopic ends of two electric push rods (10) are fixedly connected with the bottom surface of top plate (9).

4. The apparatus of claim 3, wherein: The bottom surface of top plate (9) is fixedly connected with two sliding plates (11), and the upper surface of support platform (1) is fixedly connected with two sliding seats (12).

5. The apparatus of claim 4, wherein: The bottom ends of two sliding plates (11) extend to the interiors of two sliding seats (12) respectively, and the outer surfaces of two sliding plates (11) are slidably connected with the inner walls of two sliding seats (12) respectively.

6. The apparatus of claim 1, wherein: The bottom surface of support platform (1) is fixedly connected with two groups of bases (19), and the front surface of protective cover (2) is fixedly installed with controller (18).