Efficient sand mixing machine

Abstract

The utility model provides a high-efficiency sand mixing machine which comprises a sand mixing tank body, a sand mixing device, a sand mixing device, a sand mixing device and a sand mixing tank body, wherein the periphery of the sand mixing tank body is connected with a bearing bracket through a bearing; the water supplementing pipe is arranged at the central axis position of the sand mixing tank body; a flange plate is arranged at the water inlet end of the water supplementing pipe, and the end, away from the flange plate, of the water supplementing pipe extends into the cavity of the sand mixing tank body; the utility model relates to the technical field of sand mixers, materials in the sand mixing tank body move to the highest point along with the rotation of the sand mixing tank body and fall down so as to mix the materials in the sand mixing tank body, and a water source enters the inner cavity of the water replenishing pipe and is sprayed to the materials through the spray head. The water supplementing pipe extends into the inner cavity of the sand mixing tank body to supplement water to the materials in the moving state, the water source permeation time is shortened, the water source and material combination efficiency is improved, and then the water source and material mixing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of sand mixer technology, and in particular to a high-efficiency sand mixer. Background Technology

[0002] A sand mixer is a device used to uniformly mix materials such as foundry sand, binder, additives, and water to make molding sand or core sand with certain properties. It is widely used in the foundry industry.

[0003] In the process of using a sand mixer, water needs to be added to improve the fluidity of the material. The traditional way to add water is to spray the surface of the material in the sand mixer with water pipes. This method results in a slow penetration speed of water into the material and uneven combination of water and material, which affects the mixing efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a high-efficiency mixing sand mixer, which solves the problem of uneven mixing of water and materials caused by using water pipes to spray the surface of materials in the sand mixer.

[0005] This utility model provides: a high-efficiency sand mixer, comprising:

[0006] A sand mixing tank, wherein a bearing support is connected to the outer periphery of the sand mixing tank via bearings;

[0007] A water supply pipe is positioned along the central axis of the sand mixing tank and is rotatably connected to the sand mixing tank via a bearing.

[0008] The water supply pipe is equipped with a flange at its inlet end, and the end of the water supply pipe away from the flange extends into the cavity of the sand mixing tank.

[0009] The portion of the water supply pipe located within the cavity of the sand mixing tank is equipped with nozzles, which are evenly distributed based on the water supply pipe.

[0010] Preferably, the water supply pipe is also equipped with a dispersion cap, which is used to buffer the impact force of sand and gravel falling from the sand mixing tank on the water supply pipe;

[0011] The dispersion cap includes:

[0012] A support rod is located at the end of the water supply pipe away from the nozzle, and a protective plate is fixedly connected to the end of the support rod away from the water supply pipe. The protective plate is machined with an arc surface.

[0013] The protective plate partially wraps around the outer periphery of the water supply pipe.

[0014] Preferably, the inlet end of the sand mixing tank is equipped with a feeding assembly;

[0015] The feeding assembly includes:

[0016] A sealing shell, wherein the sealing shell is connected to the feed end of the sand mixing tank via a bearing;

[0017] A material guide bend, wherein the vertical pipe of the material guide bend is fixedly connected to the sealing shell, and the inclined pipe of the material guide bend extends to the space between the water supply pipe and the sand mixing tank.

[0018] A connecting frame, one end of which is fixedly connected to the bearing support, and the other end of which is fixedly connected to the sealing shell.

[0019] Preferably, the outer periphery of the sand mixing tank is equipped with a discharge assembly;

[0020] The unloading assembly includes;

[0021] The mounting ring is rotatably connected to the sand mixing tank body via a bearing.

[0022] A baffle plate is used to block the discharge port of the sand mixing tank. One end of the baffle plate is fixedly connected to the mounting ring, and the other end of the baffle plate is equipped with a bolt. The baffle plate is connected to the sand mixing tank through the bolt.

[0023] Preferably, the support bracket is equipped with a driving component, which is used to drive the sand mixing tank to rotate;

[0024] The driving component includes:

[0025] A drive shaft is rotatably connected to the support bracket, and a first motor is configured at the input end of the drive shaft;

[0026] The first gear has its center hole fixedly connected to the drive shaft;

[0027] The second gear has its center hole fixedly connected to the sand mixing tank body, and the second gear meshes with the first gear.

[0028] Preferably, the bottom of the support bracket is fixedly connected to a base, the base is equipped with a traction rod, one end of the traction rod is fixedly connected to the base, and the other end of the traction rod is fixedly connected to the support bracket.

[0029] Preferably, the traction rod, the base, and the support bracket form a triangular structure to enhance the stability of the support bracket.

[0030] Preferably, the inner cavity of the sand mixing tank is equipped with an auxiliary discharge assembly;

[0031] The auxiliary material discharge component includes:

[0032] A double-ended threaded rod is located inside the mixing tank. The double-ended threaded rod is connected to the mixing tank via a bearing. A second motor is installed at the input end of the double-ended threaded rod.

[0033] A scraper ring plate is provided, the outer circumference of which abuts against the inner wall of the sand mixing tank. A guide rod is slidably connected in the limiting hole of the scraper ring plate, and the guide rod is fixedly connected to the sand mixing tank.

[0034] Preferably, the double-ended threaded rod is arranged parallel to the guide rod.

[0035] Preferably, the two scraper ring plates are symmetrically distributed based on the sand mixing tank.

[0036] This utility model provides a high-efficiency sand mixer:

[0037] By using a combination of a sand mixing tank, a support frame, a water supply pipe, and nozzles, the sand mixing tank rotates within the support frame. The material inside the sand mixing tank moves to its highest point as the tank rotates and then falls, thus mixing the material within the tank. An external water source is connected to a flange, and the water enters the inner cavity of the water supply pipe and is sprayed onto the material through the nozzles. The nozzles ensure more uniform water supply to the material. The water supply pipe extends into the inner cavity of the sand mixing tank to supply water to the material in motion, reducing the water infiltration time and accelerating the mixing efficiency between the water and the material, thereby improving the mixing efficiency of the water and the material. Attached Figure Description

[0038] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0039] Figure 1 This is a schematic diagram of the structure of this utility model;

[0040] Figure 2 This is a schematic diagram of the structure of the sand mixing tank, water supply pipe, and nozzle in this utility model;

[0041] Figure 3 This is a schematic diagram of the structure of the water supply pipe, nozzle, support rod, and protective plate in this utility model;

[0042] Figure 4This is a schematic diagram of the structure of the double-headed threaded rod, the second motor, the scraper ring plate, and the guide rod in this utility model;

[0043] Figure 5 for Figure 1 Structural diagram of the central sealing shell, material guide bend, and connecting frame;

[0044] Figure 6 for Figure 1 A schematic diagram of the structure of the central drive shaft, the first motor, the first gear, and the second gear.

[0045] Explanation of reference numerals in the attached figures:

[0046] 1-Mixing tank body, 11-Bearing bracket, 2-Water supply pipe, 21-Sprayer head, 22-Dispersion cap, 221-Support rod, 222-Guard plate, 23-Flange, 3-Feeding assembly, 31-Sealing shell, 32-Guide bend, 33-Connecting frame, 4-Unloading assembly, 41-Mounting ring, 42-Baffle plate, 421-Bolt, 5-Drive component, 51-Drive shaft, 511-First motor, 52-First gear, 53-Second gear, 6-Base, 61-Traction rod, 7-Auxiliary discharge assembly, 71-Double-headed threaded rod, 711-Second motor, 72-Scraper ring plate, 721-Guide rod. Detailed Implementation

[0047] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0048] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0049] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0050] In this embodiment, as Figure 1 and Figure 2 As shown, a high-efficiency sand mixer includes: a sand mixing tank 1, with a bearing support 11 connected to the outer periphery of the sand mixing tank 1 via a bearing; a water supply pipe 2, positioned on the central axis of the sand mixing tank 1, and rotatably connected to the sand mixing tank 1 via a bearing; a flange 23 is provided at the water inlet end of the water supply pipe 2, and the end of the water supply pipe 2 away from the flange 23 extends into the cavity of the sand mixing tank 1; a nozzle 21 is provided on the portion of the water supply pipe 2 located in the cavity of the sand mixing tank 1, and the nozzles 21 are evenly distributed based on the water supply pipe 2.

[0051] Thus, under the action of an external power source, the sand mixing tank 1 is driven to rotate in the support bracket 11. The material in the sand mixing tank 1 moves to the highest point as the sand mixing tank 1 rotates and falls, so as to mix the material in the sand mixing tank 1. At the same time, the external water source is connected to the flange 23. The water source enters the inner cavity of the water supply pipe 2 and is sprayed onto the material through the nozzle 21. The nozzle 21 makes the water supply to the material more uniform. The water supply pipe 2 extends into the inner cavity of the sand mixing tank 1 to supply water to the material in motion, which facilitates the combination of water source and material.

[0052] Specifically, the inner wall of the sand mixing tank 1 is machined with grooves to drive the material to rotate with the sand mixing tank 1 to the highest point and fall. A strip-shaped discharge port is opened at the top of the sand mixing tank 1. One end of the sand mixing tank 1 is designed to be open. The water supply pipe 2 is used to directly supply water to the inside of the material to facilitate the combination of water source and material. The design of multiple nozzles 21 is to increase the uniformity of water supply (the number of nozzles 21 used is determined according to the usage requirements).

[0053] In some embodiments, such as Figure 2 As shown, the water supply pipe 2 is also equipped with a dispersion cap 22, which is used to buffer the impact of sand and gravel falling from the sand mixing tank 1 on the water supply pipe 2.

[0054] The dispersion cap 22 includes: a support rod 221, which is located at the end of the water supply pipe 2 away from the nozzle 21. A protective plate 222 is fixedly connected to the end of the support rod 221 away from the water supply pipe 2. The protective plate 222 is machined with an arc surface. The protective plate 222 partially wraps around the outer periphery of the water supply pipe 2.

[0055] Specifically, multiple support rods 221 are provided, and the number of support rods 221 used is determined according to the usage requirements. The arc surface design of the guard plate 222 is used to disperse the falling materials. The guard plate 222 partially wraps around the outer periphery of the water supply pipe 2 to prevent the materials from directly impacting the water supply pipe 2, thus protecting the water supply pipe 2.

[0056] It should be noted that the dispersion cap 22 is used to buffer the impact force on the water supply pipe 2 when the material in the mixing tank 1 falls to the highest point. The dispersion cap 22 can be made of elastic materials, such as rubber or silicone. The dispersion cap 22 performs secondary dispersion on the falling material, increasing the mixing efficiency of the material.

[0057] In some embodiments, such as Figure 5 As shown, the feed end of the sand mixing tank 1 is equipped with a feed assembly 3;

[0058] The feeding assembly 3 includes: a sealing shell 31, which is connected to the feeding end of the sand mixing tank 1 via a bearing; a guide bend 32, the vertical pipe of which is fixedly connected to the sealing shell 31, and the inclined pipe of which extends to the space between the water supply pipe 2 and the sand mixing tank 1; and a connecting frame 33, one end of which is fixedly connected to the bearing support 11, and the other end of which is fixedly connected to the sealing shell 31.

[0059] Specifically, the sealing shell 31 seals the open end of the sand mixing tank 1, the guide pipe 32 is used to guide the material into the sand mixing tank 1, and the connecting frame 33 is used to fix the position of the sealing shell 31.

[0060] In some embodiments, such as Figure 6 As shown, a discharge assembly 4 is arranged on the outer periphery of the sand mixing tank 1;

[0061] The unloading assembly 4 includes: a mounting ring 41, which is rotatably connected to the sand mixing tank 1 via a bearing; and a baffle plate 42, which is used to block the discharge port of the sand mixing tank 1. One end of the baffle plate 42 is fixedly connected to the mounting ring 41, and the other end of the baffle plate 42 is equipped with a bolt 421. The baffle plate 42 is connected to the sand mixing tank 1 via the bolt 421.

[0062] The mounting ring 41 drives the baffle plate 42 to rotate around the outer periphery of the sand mixing tank 1 via the bearing. The baffle plate 42 has a baffle length that matches the discharge port of the sand mixing tank 1. Threaded holes corresponding to bolts 421 are machined on the outer periphery of the sand mixing tank 1.

[0063] The baffle plate 42 is designed to be separable from the discharge port of the sand mixing tank 1 to facilitate discharge.

[0064] In some embodiments, such as Figure 6 As shown, the support bracket 11 is equipped with a driving component 5, which is used to drive the sand mixing tank 1 to rotate.

[0065] The driving component 5 includes: a drive shaft 51, which is rotatably connected to the support bracket 11, and a first motor 511 is configured at the input end of the drive shaft 51; a first gear 52, whose center hole is fixedly connected to the drive shaft 51; and a second gear 53, whose center hole is fixedly connected to the sand mixing tank 1, and which meshes with the first gear 52.

[0066] Specifically, the first motor 511 provides power for the rotation of the transmission shaft 51, and the second gear 53 meshes with the first gear 52 for transmission. Under the action of the meshing of the second gear 53 and the first gear 52, the sand mixing tank 1 is driven to rotate in the support bracket 11.

[0067] Furthermore, provided that the mixing tank 1 can rotate, the drive component 5 can be replaced with other drive structures.

[0068] In some embodiments, such as Figure 1 As shown, a base 6 is fixedly connected to the bottom of the support bracket 11. The base 6 is equipped with a traction rod 61. One end of the traction rod 61 is fixedly connected to the base 6, and the other end of the traction rod 61 is fixedly connected to the support bracket 11.

[0069] Specifically, the base 6 is used to support the overall mechanism, and the traction rod 61 is provided with two rods symmetrically distributed based on the bearing bracket 11.

[0070] In some embodiments, such as Figure 1 As shown, the traction rod 61, the base 6, and the support bracket 11 form a triangular structure to enhance the stability of the support bracket 11.

[0071] The traction rod 61, the base 6, and the support bracket 11 form a triangular structure, which makes the support bracket 11 more stable during use.

[0072] In some embodiments, such as Figure 4 and Figure 5 As shown, the inner cavity of the sand mixing tank 1 is equipped with an auxiliary discharge assembly 7;

[0073] The auxiliary discharge assembly 7 includes: a double-ended threaded rod 71, which is located in the inner cavity of the sand mixing tank 1 and is connected to the sand mixing tank 1 through a bearing. A second motor 711 is installed at the input end of the double-ended threaded rod 71; a scraper annular plate 72, the outer periphery of which abuts against the inner wall of the sand mixing tank 1, and a guide rod 721 is slidably connected in the limiting hole of the scraper annular plate 72. The guide rod 721 is fixedly connected to the sand mixing tank 1.

[0074] Specifically, the second motor 711 provides power for the rotation of the double-ended threaded rod 71 in the sand mixing tank 1. The double-ended threaded rod 71 is used to drive the scraping annular plate 72 to move towards each other along the inner wall of the sand mixing tank 1. The guide rod 721 assists the scraping annular plate 72 to move laterally, and scrapes off the material attached to the inner wall of the sand mixing tank 1 through the scraping annular plate 72.

[0075] The scraper ring plate 72 has a through groove in the middle. The diameter of the through groove is larger than the outer diameter of the water supply pipe 2, the nozzle 21 and the dispersion cap 22. The design of the through groove allows the scraper ring plate 72 to move laterally on the outer wall of the water supply pipe 2.

[0076] In some embodiments, such as Figure 5 As shown, the double-threaded rod 71 is arranged in parallel with the guide rod 721.

[0077] The design of the double-threaded rod 71 and the guide rod 721 is such that the guide rod 721 is used to assist the scraper ring plate 72 in moving laterally along the outer wall of the double-threaded rod 71.

[0078] In some embodiments, such as Figure 3 As shown, the two scraper ring plates 72 are symmetrically distributed based on the sand mixing tank 1.

[0079] The design of the two scraper ring plates 72 allows them to move simultaneously toward the discharge port of the sand mixing tank 1 during the discharge process, thereby pushing the material out.

[0080] The working principle of this application is illustrated below with a preferred embodiment:

[0081] The material enters the mixing tank 1 through the guide bend 32. Then, the first motor 511 is started. The output end of the first motor 511 drives the transmission shaft 51 to rotate in the bearing support 11 through the coupling. At the same time, the first gear 52 drives the second gear 53 outside the mixing tank 1 to rotate. The mixing tank 1 rotates in the bearing support 11 and the sealing shell 31. The material in the mixing tank 1 moves to the highest point as the mixing tank 1 rotates and falls. The falling material lands on the top of the guard plate 222. The guard plate 222 changes the falling trajectory of the material to mix the material in the mixing tank 1. At the same time, the external water source is connected to the flange 23. The water source enters the inner cavity of the water supply pipe 2 and is sprayed onto the material through the nozzle 21. The nozzle 21 makes the water supply to the material more uniform.

[0082] During material discharge, the discharge port of the sand mixing tank 1 is adjusted to face the ground by the first motor 511. Then, the bolt 421 is rotated to separate from the sand mixing tank 1. The baffle plate 42 is driven to separate from the discharge port of the sand mixing tank 1 by rotating the mounting ring 41, so as to discharge the material. At the same time, the second motor 711 is started. The second motor 711 drives the double-headed threaded rod 71 to rotate. Under the action of the double-headed threaded rod 71, the two scraping annular plates 72 move along the outer wall of the guide rod 721. The two scraping annular plates 72 move towards the discharge port of the sand mixing tank 1 to accelerate the discharge speed of the material.

[0083] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high efficiency hybrid sand blender characterized by, Include: Sand mixing tank (1), the outer periphery of the sand mixing tank (1) is connected with a bearing support (11); Water supply pipe (2), the water supply pipe (2) is arranged in the axis position of the sand mixing tank (1), and the water supply pipe (2) is rotatably connected with the sand mixing tank (1) through a bearing; The water inlet end of the water supply pipe (2) is provided with a flange plate (23), and the end of the water supply pipe (2) away from the flange plate (23) extends into the cavity of the sand mixing tank (1); The part of the water supply pipe (2) in the cavity of the sand mixing tank (1) is provided with a spray head (21), and the spray head (21) is uniformly distributed based on the water supply pipe (2).

2. A high efficiency hybrid sand mixer as claimed in claim 1, wherein, The water supply pipe (2) is also provided with a dispersion cap (22), which is used to buffer the impact force of the sand falling in the sand mixing tank (1) on the water supply pipe (2); The dispersion cap (22) comprises: Supporting rod (221), the supporting rod (221) is located at one end of the water supply pipe (2) away from the spray head (21), and the end of the supporting rod (221) away from the water supply pipe (2) is fixedly connected with a guard plate (222), and the guard plate (222) is processed with a curved surface; The guard plate (222) is wrapped on the outer periphery of the water supply pipe (2).

3. A high efficiency hybrid sand mixer as claimed in claim 1, wherein, The feeding end of the sand mixing tank (1) is provided with a feeding assembly (3); The feeding assembly (3) comprises: Plugging shell (31), the plugging shell (31) is connected with the feeding end of the sand mixing tank (1) through a bearing; Material guide elbow (32), the vertical pipe of the material guide elbow (32) is fixedly connected with the plugging shell (31), and the inclined pipe of the material guide elbow (32) extends between the water supply pipe (2) and the sand mixing tank (1); Connecting frame (33), one end of the connecting frame (33) is fixedly connected with the bearing support (11), and the other end of the connecting frame (33) is fixedly connected with the plugging shell (31).

4. A high efficiency hybrid sand mixer as claimed in claim 1, wherein, The outer periphery of the sand mixing tank (1) is provided with a discharging assembly (4); The discharging assembly (4) comprises: Mounting ring (41), the mounting ring (41) is rotatably connected with the sand mixing tank (1) through a bearing; Shielding plate (42), the shielding plate (42) is used for shielding the discharge port of the sand mixing tank (1), one end of the shielding plate (42) is fixedly connected with the mounting ring (41), and the other end of the shielding plate (42) is provided with a bolt (421), and the shielding plate (42) is connected with the sand mixing tank (1) through the bolt (421).

5. A high efficiency hybrid sand mixer as claimed in claim 1, wherein, The bearing support (11) is provided with a driving member (5) for driving the sand mixing tank (1) to rotate; The driving member (5) comprises: Transmission shaft (51), the transmission shaft (51) is rotatably connected with the bearing support (11), and the input end of the transmission shaft (51) is provided with a first motor (511); First gear (52), the center hole of the first gear (52) is fixedly connected with the transmission shaft (51); A second gear (53) is fixedly connected with the central hole of the sand mixing tank body (1), and is meshingly connected with the first gear (52).

6. A high efficiency hybrid sand mixer as claimed in claim 1, wherein, The bottom of the bearing support (11) is fixedly connected with a base (6), the base (6) is provided with a traction rod (61), one end of the traction rod (61) is fixedly connected with the base (6), and the other end of the traction rod (61) is fixedly connected with the bearing support (11).

7. A high efficiency hybrid sand mixer as claimed in claim 6, wherein, The traction rod (61), the base (6) and the bearing support (11) form a triangular structure, so as to enhance the stability of the bearing support (11).

8. A high efficiency hybrid sand mixer as claimed in claim 1, wherein, An auxiliary discharging assembly (7) is installed in the inner cavity of the sand mixing tank body (1). The auxiliary discharging assembly (7) comprises: A double-thread rod (71) is located in the inner cavity of the sand mixing tank body (1), and is connected with the sand mixing tank body (1) through a bearing, an input end of the double-thread rod (71) is provided with a second motor (711), and a scraping annular plate (72) is arranged on the double-thread rod (71). The outer periphery of the scraping annular plate (72) is abutted against the inner wall of the sand mixing tank body (1), a limiting hole of the scraping annular plate (72) is slidably connected with a guide rod (721), and the guide rod (721) is fixedly connected with the sand mixing tank body (1).

9. A high efficiency hybrid sand mixer as claimed in claim 8, wherein, The double-thread rod (71) is parallel to the guide rod (721).

10. A high efficiency hybrid sand mixer as claimed in claim 8, wherein, Two scraping annular plates (72) are symmetrically distributed based on the sand mixing tank body (1).

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