Forming manufacturing equipment for precision steel casting
By designing automated control components and cleaning parts, the problem of low slag removal efficiency on the inner wall of the casting tank in precision casting equipment was solved, achieving rapid cleaning and stability of the new solution composition, and reducing manual intervention.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-03-17
AI Technical Summary
Existing precision steel casting equipment requires manual cleaning of slag from the casting tank after pouring, resulting in low efficiency and affecting the composition ratio of the new solution.
A control assembly including a scraper, a connecting plate, a circular plate, and a motor was designed. The motor drives the circular plate to rotate, which in turn drives the scraper to perform circumferential motion. Combined with the cooperation of the fixed rod and the sliding plate, the slag inside the casting tank is automatically cleaned.
It enables rapid cleaning of molten slag from the inner wall of the casting tank, avoids residue affecting the composition ratio of the new solution, improves cleaning efficiency, and reduces manual labor intensity.
Smart Images

Figure CN223997257U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of precision cast steel parts technology, specifically to a molding and manufacturing equipment for precision cast steel parts. Background Technology
[0002] Precision cast steel parts are steel components manufactured using precision casting technology. Due to the grain refinement and other effects during the casting process, they possess excellent mechanical properties, such as high strength, high toughness, and high wear resistance.
[0003] Precision cast steel parts require the use of casting equipment during the manufacturing process. The casting equipment can precisely control the outflow speed and flow rate of molten metal to ensure that the appropriate amount of molten metal is evenly injected into each cavity according to the requirements of the mold.
[0004] Existing precision steel casting equipment leaves slag, scale, and other impurities in the casting tank after casting. These residual solutions undergo oxidation and other chemical reactions upon contact with air, potentially altering their composition. When reused, these residual solutions affect the composition of the new solution, thus changing the properties of the cast steel parts, such as strength and toughness. Therefore, cleaning of the casting tank is usually necessary after casting. Current cleaning methods rely on manual labor, which is time-consuming, labor-intensive, and inefficient. To address this issue, we propose a precision steel casting manufacturing equipment. Utility Model Content
[0005] The purpose of this invention is to provide a precision casting steel parts forming and manufacturing equipment to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a precision casting steel parts forming and manufacturing equipment, including a machine base, a forming mold placed on the surface of the machine base, a support fixedly installed on the surface of the machine base, a hydraulic rod provided on the inner wall of the support, a movable block fixedly installed on the surface of the hydraulic rod, a movable frame fixedly installed on the surface of the movable block, the movable frame being slidably connected to the surface of the machine base, the movable frame being penetrated by a casting tank and fixedly connected to the casting tank, a casting head fixedly installed at the bottom of the casting tank, a support frame fixedly installed on the surface of the movable frame, an electric push rod provided on the inner wall of the support frame, a movable plate fixedly installed on the surface of the electric push rod, and a control component provided on the surface of the movable plate, the control component including:
[0007] A scraper, used to remove slag adhering to the inner wall of the casting tank;
[0008] A connecting plate, which is used to connect the scraper and the circular plate;
[0009] The cleaning component is used to remove slag from the inner wall of the casting tank, thereby achieving the purpose of quickly cleaning the slag from the inner wall of the casting tank and avoiding the influence of residue on the composition ratio of the new solution.
[0010] Preferably, the surface of the scraper is fixedly connected to one end of the connecting plate, and the other end of the connecting plate is fixedly installed on the surface of the circular plate. When the circular plate rotates, the surface of the circular plate can move in a circular motion synchronously through the scraper connected to the connecting plate.
[0011] Preferably, the cleaning component includes: a rotating rod, which is fixedly installed on the surface of the circular plate, the rotating rod passes through the fixed disk and is rotatably connected to the fixed disk, a motor is fixedly installed on the surface of the fixed disk, the output shaft of the motor is fixedly connected to the surface of the rotating rod, and the output shaft of the motor can drive the circular plate to perform circumferential motion through the rotating rod.
[0012] Preferably, the surface of the fixed plate is fixedly connected to the surface of the connecting plate, and a fixed rod is fixedly installed on the inner wall of the fixed plate. The position of the fixed rod is fixed, so that when it comes into contact with the cut surface of the support block, the support block can move laterally.
[0013] Preferably, the surface of the connecting plate is in contact with the surface of the support block, and the cross-section of the support block is a parallelogram shape. When the cross-section of the support block is in contact with the support plate, it can slide on the surface of the connecting plate.
[0014] Preferably, a sliding plate is fixedly installed on the surface of the support block, the sliding plate passes through the connecting plate and is slidably connected to the connecting plate, and a knocking block is fixedly installed on the surface of the sliding plate. When the cut surface of the support block is abutted, the sliding plate fixed on the surface of the support block can slide synchronously within the connecting plate.
[0015] Preferably, the slide plate is penetrated by a flat rod and slidably connected to the flat rod. The surface of the flat rod is fixedly connected to one end of a spring, and the other end of the spring is fixedly installed on the surface of the slide plate. When the slide plate is no longer under force, it will bounce off the surface of the flat rod with the support of the spring.
[0016] Compared with the prior art, this utility model provides a precision casting steel parts forming and manufacturing equipment, which has the following beneficial effects:
[0017] 1. The molding and manufacturing equipment for this precision cast steel part is equipped with a control component. An electric push rod pushes a moving plate to move a fixed plate downwards. When the fixed plate comes into contact with the surface of the casting tank, the motor on the top of the fixed plate is started. The output shaft of the motor drives the rotating rod and the circular plate to rotate. When the circular plate rotates, the scraper connected to the connecting plate on the surface of the circular plate can simultaneously perform circumferential motion inside the casting tank. When the scraper rotates, it can scrape off the slag adhering to the inner wall of the casting tank, thereby achieving the purpose of quickly cleaning the slag on the inner wall of the casting tank and avoiding the influence of the composition ratio of the new solution due to residue.
[0018] 2. The molding and manufacturing equipment for this precision cast steel part is equipped with a cleaning component. When the connecting plate rotates, the fixing rod fixed to the inner wall of the fixed plate will abut against the tangential surface of the support block. When the tangential surface of the support block is abutted, the sliding plate fixed to the surface of the support block will move laterally on the surface of the flat rod. When the sliding plate moves, the hammering block fixed to the surface of the sliding plate can intermittently hammer the scraper. The slag remaining on the surface of the scraper can fall off due to the force generated by the hammering, thus preventing it from sticking to the inner wall of the casting tank again during the cleaning process. Attached Figure Description
[0019] Figure 1 This is a front view structural diagram of the present invention;
[0020] Figure 2 This is a top view of the structure of this utility model;
[0021] Figure 3 This is a schematic cross-sectional view of the mobile frame of this utility model;
[0022] Figure 4 This is a schematic diagram of the control component structure of this utility model.
[0023] In the diagram: 1. Base; 2. Molding mold; 3. Support; 4. Hydraulic rod; 5. Moving block; 6. Casting tank; 7. Casting head; 8. Moving frame; 9. Control components; 91. Scraper; 92. Connecting plate; 93. Circular plate; 94. Cleaning component; 941. Rotating rod; 942. Fixed plate; 943. Motor; 944. Fixed rod; 945. Support block; 946. Slide plate; 947. Flat rod; 948. Knocking block; 949. Spring; 10. Support frame; 11. Electric push rod; 12. Moving plate. Detailed Implementation
[0024] like Figures 1-4As shown, this utility model provides a technical solution: a precision casting steel part forming and manufacturing equipment, including a base 1, a forming mold 2 placed on the surface of the base 1, a bracket 3 fixedly installed on the surface of the base 1, a hydraulic rod 4 provided on the inner wall of the bracket 3, a movable block 5 fixedly installed on the surface of the hydraulic rod 4, a movable frame 8 fixedly installed on the surface of the movable block 5, the movable frame 8 being slidably connected to the surface of the base 1, the movable frame 8 being penetrated by a casting tank 6 and fixedly connected to the casting tank 6, a casting head 7 fixedly installed at the bottom of the casting tank 6, a support frame 10 fixedly installed on the surface of the movable frame 8, an electric push rod 11 provided on the inner wall of the support frame 10, and a movable plate 12 fixedly installed on the surface of the electric push rod 11. The surface of the moving plate 12 is provided with a control component 9, which includes a scraper 91, a connecting plate 92, a circular plate 93, and a cleaning component 94. When the fixed plate 942 is in contact with the surface of the casting tank 6, the motor 943 on the top of the fixed plate 942 is started. The output shaft of the motor 943 drives the rotating rod 941 and the circular plate 93 to rotate. When the circular plate 93 rotates, the scraper 91 connected to the surface of the circular plate 93 through the connecting plate 92 can move in a circular motion in the casting tank 6 in sync. When the scraper 91 rotates, it can scrape off the slag adhering to the inner wall of the casting tank 6, thereby achieving the purpose of quickly cleaning the slag on the inner wall of the casting tank 6 and avoiding the influence of the component ratio of the new solution due to residue.
[0025] The surface of the scraper 91 is fixedly connected to one end of the connecting plate 92, and the other end of the connecting plate 92 is fixedly mounted on the surface of the circular plate 93. When the circular plate 93 rotates, the surface of the circular plate 93 can synchronously move in a circular motion through the scraper 91 connected to the connecting plate 92. The cleaning component 94 includes: a rotating rod 941, which is fixedly mounted on the surface of the circular plate 93. The rotating rod 941 passes through the fixed disk 942 and is rotatably connected to the fixed disk 942. A motor 943 is fixedly mounted on the surface of the fixed disk 942, and the output shaft of the motor 943 is fixedly connected to the surface of the rotating rod 941. The output shaft of the motor 943 can drive the circular plate 93 to move in a circular motion through the rotating rod 941. The surface of the fixed disk 942 is fixedly connected to the surface of the connecting plate 92. A fixing rod 944 is fixedly mounted on the inner wall of the fixed disk 942. The position of the fixing rod 944 is fixed, so when it comes into contact with the cut surface of the support block 945, the support block 945 can move laterally. The surface of the connecting plate 92 is in contact with the surface of the support block 945. The cross-section of the support block 945 is parallelogram-shaped. When the cross-section of the support block 945 is in contact, it can slide on the surface of the connecting plate 92. A sliding plate 946 is fixedly installed on the surface of the support block 945. The sliding plate 946 passes through the connecting plate 92 and is slidably connected to the connecting plate 92. A knocking block 948 is fixedly installed on the surface of the sliding plate 946. When the cross-section of the support block 945 is in contact, the sliding plate 946 fixed to the surface of the support block 945 can slide synchronously within the connecting plate 92. The sliding plate 946 is passed through by a flat rod 947 and is slidably connected to the flat rod 947. The surface of the flat rod 947 is fixedly connected to one end of a spring 949. The other end of the spring 949 is fixedly installed on the surface of the sliding plate 946. When the sliding plate 946 is no longer under force, it will bounce off the surface of the flat rod 947 under the support of the spring 949.
[0026] In this invention, during use, the solution for manufacturing precision cast steel parts is poured into the casting tank 6. After pouring, the molding molds 2 are placed on the surface of the machine base 1. Then, the hydraulic rod 4 in the support 3 is driven, which drives the moving block 5 to slide within the support 3. The moving frame 8 fixed to the surface of the moving block 5 slides on the surface of the machine base 1. During the sliding process, the solution in the casting tank 6 is discharged by the pouring head 7 and poured into the molding mold 2. After pouring is completed and the solution in the casting tank 6 is completely discharged, the electric push rod 11 in the support frame 10 is driven. The electric push rod 11 pushes the moving plate 12 to slide within the support frame 10. When the moving plate 12 moves, the fixed plate 942 fixed to the surface of the moving plate 12 can move downwards synchronously. When the fixed plate 942 is in contact with the surface of the casting tank 6, the motor 943 at the top of the fixed plate 942 is started. The output shaft of the motor 943 drives the rotating rod 941 and the circular plate 942. 3. When the circular plate 93 rotates, the scraper 91 connected to the connecting plate 92 on the surface of the circular plate 93 can move in a circular motion in the casting tank 6. When the scraper 91 rotates, it can scrape off the slag adhering to the inner wall of the casting tank 6, thereby achieving the purpose of quickly cleaning the slag on the inner wall of the casting tank 6 and avoiding the influence of the composition ratio of the new solution due to residue. When the connecting plate 92 rotates, the fixing rod 944 fixed to the inner wall of the fixing plate 942 will abut against the cross-section of the support block 945. When the cross-section of the support block 945 is abutted, the sliding plate 946 fixed to the surface of the support block 945 will move laterally on the surface of the flat rod 947. When the sliding plate 946 moves, the tapping block 948 fixed to the surface of the sliding plate 946 can intermittently tap the scraper 91, so that the slag remaining on the surface of the scraper 91 can fall off due to the force generated by the tapping, and avoids it from sticking to the inner wall of the casting tank 6 again during the cleaning process.
[0027] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A forming manufacturing apparatus of precision cast steel pieces, comprising a bed (1), characterized in that: The surface of the base (1) is provided with a forming die (2), the surface of the base (1) is fixedly installed with a support (3), the inner wall of the support (3) is provided with a hydraulic rod (4), the surface of the hydraulic rod (4) is fixedly installed with a moving block (5), the surface of the moving block (5) is fixedly installed with a moving frame (8), the moving frame (8) is in sliding connection with the surface of the base (1), the moving frame (8) is penetrated by a pouring tank (6) and is fixedly connected with the pouring tank (6), the bottom of the pouring tank (6) is fixedly installed with a pouring head (7), the surface of the moving frame (8) is fixedly installed with a support frame (10), the inner wall of the support frame (10) is provided with an electric push rod (11), the surface of the electric push rod (11) is fixedly installed with a moving plate (12), the surface of the moving plate (12) is provided with a control assembly (9), the control assembly (9) comprises: A scraper (91) is used for removing the adhered slag on the inner wall of the pouring tank (6); A connecting plate (92) is used for connecting the scraper (91) and the circular plate (93); A cleaning piece (94) is used for removing the slag on the inner wall of the pouring tank (6).
2. The forming and manufacturing apparatus of a precision cast steel member according to claim 1, characterized by: The surface of the scraper (91) is fixedly connected with one end of the connecting plate (92), and the other end of the connecting plate (92) is fixedly installed on the surface of the circular plate (93).
3. The apparatus according to claim 1, wherein: The cleaning piece (94) comprises: a rotating rod (941) fixedly installed on the surface of the circular plate (93), the rotating rod (941) penetrates a fixed disc (942) and is in rotary connection with the fixed disc (942), the surface of the fixed disc (942) is fixedly installed with a motor (943), and the output shaft of the motor (943) is fixedly connected with the surface of the rotating rod (941).
4. The apparatus according to claim 3, wherein: The surface of the fixed disc (942) is fixedly connected with the surface of the connecting plate (92), and the inner wall of the fixed disc (942) is fixedly installed with a fixed rod (944).
5. The apparatus according to claim 1, wherein: The surface of the connecting plate (92) is attached to the surface of the supporting block (945), and the surface of the supporting block (945) is in the shape of a parallelogram.
6. The apparatus according to claim 5, wherein: The surface of the supporting block (945) is fixedly installed with a sliding plate (946), the sliding plate (946) penetrates the connecting plate (92) and is in sliding connection with the connecting plate (92), and the surface of the sliding plate (946) is fixedly installed with a knocking block (948).
7. The apparatus according to claim 6, wherein: The sliding plate (946) is penetrated by a flat rod (947) and is in sliding connection with the flat rod (947), the surface of the flat rod (947) is fixedly connected with one end of a spring (949), and the other end of the spring (949) is fixedly installed on the surface of the sliding plate (946).