Solder ball detection mechanism

Abstract

The utility model is applicable to the technical field of fuse production, and provides a solder ball detection mechanism, the mechanism is installed in a solder dispensing mechanism, the solder ball detection mechanism comprises a fixed plate and a connecting plate arranged on the fixed plate, a guide rail is further arranged in the solder dispensing mechanism, and the fixed plate is connected with the guide rail through a sliding block; the first pressing assembly is used for limiting the silk thread and is arranged on the fixing plate, and the fixing plate is further provided with a second pressing assembly used for limiting the solder ball; the detection assembly is located between the first pressing assembly and the second pressing assembly and comprises a photoelectric switch and a swing rod used for shielding the photoelectric switch, the swing rod is connected with the fixing plate through a rotating part, and the photoelectric switch is arranged on the fixing plate; according to the utility model, the performance and the production qualification rate of products are effectively ensured.

Description

Technical Field

[0001] This utility model relates to the field of fuse manufacturing technology, specifically a solder ball testing mechanism. Background Technology

[0002] Currently, fuses with solder balls have solder balls that melt upon heating and move within a specific structure, altering the fuse's conductivity and ultimately cutting off the circuit for protection. They are primarily used in high-precision electronic equipment, as solder balls allow for more accurate overcurrent responses, reducing the risk of damage. Fuse without solder balls, on the other hand, rely solely on their inherent properties to melt and are more commonly used in general electronic equipment and household appliances.

[0003] Existing fuse soldering equipment that integrates soldering, wire threading, and wire cutting lacks a solder ball detection mechanism. This often results in misaligned solder balls or missing solder balls, both of which further impair the wire threading and cutting processes, consequently affecting equipment stability and product yield. Therefore, there is an urgent need to provide a solder ball detection mechanism to overcome these shortcomings in current applications. Summary of the Invention

[0004] The purpose of this invention is to provide a solder ball detection mechanism to solve the problems mentioned in the background art.

[0005] This utility model is implemented as follows: a solder ball detection mechanism, which is installed inside a soldering mechanism, the solder ball detection mechanism comprising:

[0006] The fixing plate and the connecting plate set on the fixing plate are provided. The soldering mechanism is also provided with a guide rail, and the fixing plate and the guide rail are connected by a slider.

[0007] A first pressing component for limiting the wire is disposed on a fixed plate, and a second pressing component for limiting the solder ball is also disposed on the fixed plate.

[0008] The detection component is located between the first pressing component and the second pressing component. The detection component includes a photoelectric switch and a swing arm for blocking the photoelectric switch. The swing arm is connected to the fixed plate by a rotating component. The photoelectric switch is disposed on the fixed plate.

[0009] As a further embodiment of this utility model: the rotating component includes a bearing and a positioning pin, the bearing is disposed on a fixed plate, and the rocker arm is connected to the bearing through the positioning pin.

[0010] As a further embodiment of this utility model: the first pressing component includes a wire pressing cylinder and a top block for use in conjunction with the wire pressing cylinder, wherein the wire pressing cylinder and the top block are installed opposite to each other in the fixed plate.

[0011] As a further embodiment of this utility model: the second pressing assembly includes a wire pressing cylinder II and a top block II for use in conjunction with the wire pressing cylinder II, wherein the wire pressing cylinder II and the top block II are installed opposite to each other in the fixed plate.

[0012] As a further embodiment of this utility model, a hook is also provided inside the fixing plate.

[0013] As a further embodiment of this utility model: the soldering mechanism includes a frame and a wire feeding motor, a tensioning mechanism, a cutting mechanism, a wire feeding mechanism, a solder feeding mechanism, a wire cutting mechanism, and a wire clamping mechanism mounted on the frame.

[0014] As a further embodiment of this invention, a heating block is also provided on the cutting mechanism.

[0015] As a further embodiment of this invention: the cutting mechanism includes a cutter for cutting tin.

[0016] As a further embodiment of this utility model: the wire feeding mechanism includes a wire feeding motor, a large wire feeding cylinder, and a small wire feeding cylinder mounted on the frame.

[0017] As a further embodiment of this utility model: the solder feeding mechanism includes a solder feeding nozzle disposed on the frame.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] This solder ball detection mechanism not only has the ability to detect the presence or absence of solder balls, but also ensures that the solder balls are always centered on the fuse wire. This ensures the stability of the wire threading mechanism and prevents deviation in the wire cutting position, fundamentally solving the problem of defective products and avoiding waste of costs and resources.

[0020] This invention offers several significant advantages: First, it greatly enhances product stability, ensuring the solder ball remains centered on the fuse wire. Second, it creates an ideal operating environment for the wire threading and cutting mechanisms of the fuse equipment, enabling stable and efficient continuous operation. Third, it significantly reduces product defect rates, controlling product quality from the source and saving companies substantial costs and resources. Fourth, the application of this integrated equipment represents a major advancement in fuse manufacturing technology, setting a new benchmark for the industry and leading fuse production to a higher level of development. Attached Figure Description

[0021] Figure 1This is a schematic diagram of an existing soldering mechanism.

[0022] Figure 2 This is a schematic diagram of the structure of this utility model.

[0023] Figure 3 This is a schematic diagram showing the solder ball of a semi-finished fuse centered.

[0024] In the attached diagram: 1-Wire feeding motor, 2-Tensioning mechanism, 3-Heating block, 4-Cutter, 5-Cutter mechanism, 6-Wire feeding motor, 7-Solder tip, 8-Solder feeding mechanism, 9-Wire feeding large cylinder, 10-Wire feeding small cylinder, 11-Wire cutting mechanism, 12-Wire clamping mechanism, 13-Guide rail, 14-Fixing plate, 15-Connecting plate, 16-Positioning pin, 17-Top block one, 18-Hook, 19-Wire pressing cylinder one, 20-Swing rod, 21-Photoelectric switch, 22-Wire pressing cylinder two, 23-Bearing, 24-Top block two, 25-Fuse tube, 26-Wire, 27-Solder ball. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0026] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0027] Please see Figures 1-3 ,exist Figure 3 In this embodiment, a solder ball detection mechanism is provided, wherein a fuse tube 25 is provided with a wire 26 and a solder ball 27 is located in the middle position. This embodiment of the present invention provides a solder ball detection mechanism, which is installed in a soldering mechanism. The solder ball detection mechanism includes:

[0028] The fixing plate 14 and the connecting plate 15 disposed on the fixing plate 14 are provided. The soldering mechanism is also provided with a guide rail 13, and the fixing plate 14 and the guide rail 13 are connected by a slider.

[0029] A first pressing component for limiting the wire 26 is disposed on the fixing plate 14, and a second pressing component for limiting the solder ball 27 is also disposed on the fixing plate 14.

[0030] And a detection component located between the first pressing component and the second pressing component, the detection component including a photoelectric switch 21 and a swing rod 20 for blocking the photoelectric switch 21, the swing rod 20 being connected to the fixed plate 14 via a rotating component, the photoelectric switch 21 being disposed on the fixed plate 14;

[0031] The rotating component includes a bearing 23 and a positioning pin 16. The bearing 23 is disposed on the fixed plate 14, and the swing rod 20 is connected to the bearing 23 through the positioning pin 16.

[0032] The first pressing assembly includes a wire pressing cylinder 19 and a top block 17 for use in conjunction with the wire pressing cylinder 19. The wire pressing cylinder 19 and the top block 17 are mounted opposite each other in the fixing plate 14.

[0033] The second pressing assembly includes a wire pressing cylinder 22 and a top block 23 for use in conjunction with the wire pressing cylinder 22. The wire pressing cylinder 22 and the top block 23 are mounted opposite to each other in the fixing plate 14.

[0034] The fixing plate 14 is also provided with hooks 18;

[0035] The soldering mechanism includes a frame and a wire feeding motor 1, a tensioning mechanism 2, a cutting mechanism 5, a wire feeding mechanism, a solder feeding mechanism 8, a wire cutting mechanism 11, and a wire clamping mechanism 12 mounted on the frame.

[0036] The cutting mechanism 5 is also equipped with a heating block 3;

[0037] The cutting mechanism 5 includes a cutter 4 for cutting tin;

[0038] The wire feeding mechanism includes a wire feeding motor 6, a large wire feeding cylinder 9, and a small wire feeding cylinder 10 mounted on the frame;

[0039] The solder feeding mechanism 9 includes a solder feeding nozzle 7 mounted on the frame.

[0040] In this embodiment of the invention, the wire feeding motor 1 first feeds the wire onto the wire shaft. After passing through the tensioning mechanism 2 and the wire feeding mechanism, the wire is fed to the solder feeding nozzle 7. The solder feeding mechanism 8 feeds the solder wire out, and at the same time, the cutting mechanism cuts the solder wire and melts the cut solder into the spherical groove of the cutter 4. Then, the wire carries the solder ball away to cool, thus completing the soldering of the wire. The solder ball detection mechanism is installed in the wire threading mechanism. The wire pressing cylinder 19 is used to clamp the wire and maintain its position, and the wire pressing cylinder 22 is used to hold the solder ball in place. When the large wire feeding cylinder 9 and the small wire feeding cylinder 10 are reset, the slider drives the entire solder ball detection mechanism to move from bottom to top. After the swing rod 20 contacts the solder ball, it swings upwards through the linkage with the positioning pin 16 and the bearing 23. When the left end of rod 20 swings downward, the photoelectric switch 21 lights up when blocked, indicating the presence of a solder ball; otherwise, it does not light up, indicating the absence of a solder ball. When a solder ball is detected, the wire-pressing cylinders 1-19 and 2-22 simultaneously press down. Then, as the wire-feeding cylinder 9 moves downward, the wire-pressing cylinder 1-19 simultaneously releases, allowing the needle to penetrate the ceramic tube. The wire-feeding cylinder 10 moves downward, and the lower wire-clamping mechanism 12 clamps it tightly. The wire then moves downward, delivering the solder ball to the center of the ceramic tube. The wire-pressing cylinder 2-22 then releases, and the wire-feeding cylinders 9 and 10 return to their original positions. When the wire-feeding cylinder 9 is in position, the wire-pressing cylinders 1-19 and 2-22 simultaneously press down, and the wire-cutting mechanism 11 cuts the wire, completing the wire-threading process. When the wire-feeding cylinder 9 is in position... After determining whether a solder ball is present, the wire threading action is the same as when a solder ball is present. However, after proceeding to the next soldering process, the fuse tube will not be soldered, and the fuse tube without a solder ball will be recycled by the subsequent process. When the wire cutting mechanism 11 cuts the wire, the solder ball on the wire will have a slight vertical displacement. Because the wire feeding cylinder 9 moves downward while the wire pressing cylinder 19 is simultaneously released, the wire pressing cylinder 22 is still pressing on the fixed block. The solder ball will always be located below the top block 23. In this way, the solder ball will always remain in the center of the fuse tube wire. At this time, the solder ball detection mechanism has the ability to determine the presence or absence of solder balls and ensure that the solder ball is always in the center of the fuse wire. This ensures the stability of the wire threading mechanism and the wire cutting position. This invention eliminates deviations, fundamentally solving the problem of defective products and avoiding waste of costs and resources. It offers several significant advantages: First, it greatly enhances product stability, ensuring the solder ball remains centered on the fuse wire. Second, it creates an ideal operating environment for the wire threading and cutting mechanisms of the fuse equipment, enabling stable and efficient continuous operation. Third, it significantly reduces the defect rate, controlling product quality from the source and saving companies substantial costs and resources. Fourth, the application of this integrated equipment represents a major advancement in fuse production technology, setting a new benchmark for the industry and leading fuse production to a higher level of development.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "sliding," "rotating," "fixed," and "equipped" should be interpreted broadly. For example, they can refer to welded connections, bolted connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tin ball detection mechanism, which is installed in a tin point mechanism, characterized in that, The tin ball detection mechanism comprises: A fixed plate and a connecting plate arranged on the fixed plate, a guide rail is further arranged in the tin ball detection mechanism, and the fixed plate and the guide rail are connected through a sliding block; A first pressing assembly for limiting the silk thread, the first pressing assembly is arranged on the fixed plate, and a second pressing assembly for limiting the tin ball is further arranged on the fixed plate; A detection assembly between the first pressing assembly and the second pressing assembly, the detection assembly comprises a photoelectric switch and a swing rod for shielding the photoelectric switch, the swing rod is connected with the fixed plate through a rotating part, and the photoelectric switch is arranged on the fixed plate.

2. The tin ball detection mechanism of claim 1, wherein, The rotating part comprises a bearing and a positioning pin, the bearing is arranged on the fixed plate, and the swing rod is connected with the bearing through the positioning pin.

3. The tin ball detection mechanism of claim 1, wherein, The first pressing assembly comprises a silk pressing cylinder one and a top block one for cooperating with the silk pressing cylinder one, and the silk pressing cylinder one and the top block one are oppositely arranged in the fixed plate.

4. The tin ball detection mechanism of claim 1, wherein, The second pressing assembly comprises a silk pressing cylinder two and a top block two for cooperating with the silk pressing cylinder two, and the silk pressing cylinder two and the top block two are oppositely arranged in the fixed plate.

5. The tin ball detection mechanism of claim 1, wherein, A hook is further arranged in the fixed plate.

6. The tin ball detection mechanism of claim 1, wherein, The tin ball detection mechanism comprises a rack and a pay-off motor, a tensioning mechanism, a cutter mechanism, a wire feeding mechanism, a tin feeding mechanism, a wire cutting mechanism and a wire clamping mechanism arranged on the rack.

7. The tin ball detection mechanism of claim 6, wherein, A heating block is further arranged on the cutter mechanism.

8. The tin ball detection mechanism of claim 7, wherein, The cutter mechanism comprises a cutter for cutting off the tin.

9. The tin ball detection mechanism of claim 6, wherein, The wire feeding mechanism comprises a wire feeding motor, a wire feeding large cylinder and a wire feeding small cylinder arranged on the rack.

10. The tin ball detection mechanism of claim 6, wherein, The tin feeding mechanism comprises a tin feeding nozzle arranged on the rack.

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