Automatic welding and clamping device for key nodes of power transmission tower

Abstract

The utility model relates to the technical field of automatic welding and clamping of key nodes of a power transmission tower, in particular to an automatic welding and clamping device for key nodes of a power transmission tower. The technical problems that according to an existing automatic welding and clamping device for the key node of the power transmission tower, the clamping position is usually difficult to adjust according to workpieces of different sizes during welding, and consequently the welding quality is reduced are solved. According to the technical scheme, the automatic welding and clamping device for the key nodes of the power transmission tower comprises a bottom plate, a distance adjusting assembly, a fixing assembly, a pressing assembly, a lifting assembly, a clamping assembly and a control assembly; compared with the problem that the welding quality is reduced due to the fact that the optimal clamping position is difficult to adjust according to the size of a workpiece during clamping of a traditional automatic welding and clamping device for the key node of the power transmission tower, the method that the pressing distance and the clamping distance can be adjusted is adopted in the automatic welding and clamping device for the key node of the power transmission tower; during welding, optimal points on the two sides are pressed and clamped, and welding quality reduction caused by movement in the welding process is prevented.

Description

Technical Field

[0001] This utility model relates to the field of automatic welding clamping technology for key nodes of transmission towers, and in particular to an automatic welding clamping device for key nodes of transmission towers. Background Technology

[0002] Key nodes of transmission towers typically refer to critical connection points in the tower structure, such as the joints between beams and vertical members. The welding quality of these parts directly affects the overall stability and safety of the transmission tower. Automatic welding clamping devices for key nodes of transmission towers are specialized equipment used in the manufacturing process to automate the welding of key nodes. This device can improve welding efficiency, ensure welding quality, and reduce the labor intensity of workers. Existing automatic welding clamping devices for key nodes of transmission towers typically clamp the key nodes during welding to prevent movement that could lead to skewed welds. However, it is difficult to adjust the clamping position when clamping key node workpieces of different sizes, resulting in decreased welding quality and increased risk of welding defects. Utility Model Content

[0003] To overcome the limitations of existing automatic welding clamping devices for critical nodes of transmission towers, which typically clamp the critical nodes during welding to prevent movement that could lead to skewed welds, it is difficult to adjust the clamping position when clamping critical node workpieces of different sizes. This results in decreased welding quality and an increased risk of welding defects.

[0004] The technical solution of this utility model is as follows: an automatic welding clamping device for key nodes of transmission towers, comprising a base plate, a spacing adjustment component, a fixing component, a clamping component, a lifting component, a holding component, and a control component; a spacing adjustment component is provided above the base plate, which can adjust the clamping spacing according to the different sizes of key node workpieces of transmission towers; a fixing component is provided on one side of the spacing adjustment component to fix the adjustment spacing; a clamping component is provided above the spacing adjustment component to ensure the stability of the workpiece position during welding and prevent displacement or deformation during welding; a lifting component is provided on the other side of the spacing adjustment component; a holding component is provided on one side of the lifting component; and a control component is provided on the other side of the lifting component.

[0005] Preferably, by setting a spacing adjustment component, the optimal clamping spacing can be adjusted according to the different sizes of key node workpieces of transmission towers. By setting a fixing component, the adjusted clamping spacing can be stably fixed to prevent movement during welding. By setting a clamping component, clamping can be performed during welding to ensure the stability of the workpiece position during welding and prevent displacement or deformation during welding. By setting a lifting component, the optimal clamping points on both sides can be adjusted according to the different sizes of key node workpieces of transmission towers to prevent thermal deformation during welding caused by unsuitable clamping height. By setting a clamping component, the two sides of the key node workpiece of transmission tower can be stably clamped. By setting a control component, the operator can operate quickly and easily.

[0006] Preferably, the spacing adjustment component includes a welding platform, a first track plate, and a sliding frame. The welding platform is located above the base plate, and the first track plate is located on one side of the welding platform. Two sets of the first track plate are provided, and two sets of the sliding frame are located above the first track plate. In use, the two sets of sliding frames slide relative to each other on the two sets of first track plates, which can drive the pressure plate to move. The optimal clamping spacing can be adjusted according to the size of the key node workpiece of the transmission tower, thereby adapting to various welding requirements.

[0007] Preferably, the fixing component includes adjusting holes and adjusting bolts; adjusting holes are provided on one side of the first track plate, and multiple sets of adjusting holes are provided. Adjusting bolts are provided inside the adjusting holes, and two sets of adjusting bolts are provided. In use, the adjusting bolts are inserted into the adjusting holes, and the two sets of adjusting bolts are tightened to fix the clamping gap, preventing displacement due to changes in the clamping gap during the welding process and improving work safety.

[0008] Preferably, the clamping assembly includes a first electronic telescopic rod, a connecting frame, and a pressure plate. Multiple sets of the first electronic telescopic rod are arranged above the sliding frame. Two sets of the connecting frame are arranged above the first electronic telescopic rod, and two sets of pressure plates are arranged below the connecting frame. In use, the movement of the multiple sets of first electronic telescopic rods can drive the two sets of connecting frames and the two sets of pressure plates to move downwards, thereby clamping both sides of the key node workpiece of the transmission tower. This ensures the stability of the workpiece's position during welding, prevents displacement or deformation during welding, and thus improves welding quality.

[0009] Preferably, the lifting assembly includes a second track plate, a fixed plate, a second electronic telescopic rod, and sliding blocks. A second track plate is provided on the other side of the welding platform, with two sets of the second track plate. A fixed plate is provided above the second track plate, with two sets of the fixed plate. A second electronic telescopic rod is provided below the fixed plate, with two sets of the second electronic telescopic rod. A sliding block is provided on one side of each second electronic telescopic rod, with two sets of the sliding block. In use, the movement of the two sets of second electronic telescopic rods drives the two sets of sliding blocks to slide on the two sets of second track plates, which in turn moves the clamping plate up and down. The optimal clamping points on both sides are adjusted according to the size of the critical node workpiece of the transmission tower to prevent thermal deformation during welding due to unsuitable clamping height.

[0010] Preferably, the clamping assembly includes a third electronic telescopic rod and a clamping plate; a third electronic telescopic rod is provided on one side of the sliding block, and two sets of the third electronic telescopic rod are provided. A clamping plate is provided on one side of the third electronic telescopic rod, and two sets of the clamping plate are provided. In use, the movement of the two sets of third electronic telescopic rods can drive the movement of the two sets of clamping plates, applying pressure evenly to both sides of the workpiece at the key node of the transmission tower for clamping, thereby accurately fixing the workpiece in the preset position and ensuring the accuracy and quality of welding.

[0011] Preferably, the control components include a mounting plate and a control panel; a mounting plate is provided on one side of the second track plate, and a control panel is provided on the other side of the mounting plate. In use, the control panel can be stably installed by setting the mounting plate, and the control panel can be conveniently and quickly operated by the operator.

[0012] The beneficial effects of this utility model are:

[0013] 1. Compared to the traditional automatic welding clamping device for key nodes of transmission towers, which has difficulty adjusting the optimal clamping position according to the size of the key node workpiece during clamping, resulting in a decrease in welding quality, this device adopts an adjustable clamping and pressing distance method in the automatic welding clamping device for key nodes of transmission towers. During welding, the optimal points on the top and sides of the key node workpiece are clamped and pressed to prevent movement during welding, which would lead to a decrease in welding quality.

[0014] 2. The sliding of two sets of sliding frames on two sets of first track plates can drive the pressure plate to move. The optimal clamping distance can be adjusted according to the size of the key node workpiece of the transmission tower, thereby adapting to various welding requirements. The clamping distance can be fixed by inserting the adjusting bolts into the adjusting holes and tightening the two sets of adjusting bolts to prevent displacement due to changes in the clamping distance during welding, thus improving work safety. The movement of two sets of second electronic telescopic rods can drive two sets of sliding blocks to slide on two sets of second track plates, which can drive the clamping plate to move up and down. The optimal clamping points on both sides can be adjusted according to the size of the key node workpiece of the transmission tower, preventing thermal deformation during welding caused by unsuitable clamping height.

[0015] 3. The movement of multiple sets of first electronic telescopic rods can drive two sets of connecting frames and two sets of pressure plates to move downwards, which can press the two sides of the key node workpiece of the transmission tower to ensure the stability of the workpiece position during welding and prevent displacement or deformation during welding, thereby improving the welding quality. The movement of two sets of third electronic telescopic rods can drive the two sets of clamping plates to move, and apply pressure evenly to the two sides of the key node workpiece of the transmission tower to clamp it, thereby accurately fixing the workpiece in the preset position and ensuring the accuracy and quality of welding. Attached Figure Description

[0016] Figure 1 The diagram shown is a left-side perspective three-dimensional structural schematic of the automatic welding clamping device for key nodes of the transmission tower according to this utility model.

[0017] Figure 2 The diagram shown is a three-dimensional structural schematic of the spacing adjustment component and fixing component of the automatic welding clamping device for key nodes of the transmission tower according to this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional structural schematic of the clamping component of the automatic welding clamping device for key nodes of the transmission tower according to this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of the lifting assembly and clamping assembly of the automatic welding clamping device for key nodes of the transmission tower according to this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Spacing adjustment assembly; 3. Fixing assembly; 4. Pressing assembly; 5. Lifting assembly; 6. Clamping assembly; 7. Control assembly; 201. Welding platform; 202. First track plate; 203. Sliding frame; 301. Adjustment hole; 302. Adjustment bolt; 401. First electronic telescopic rod; 402. Connecting frame; 403. Pressure plate; 501. Second track plate; 502. Fixing plate; 503. Second electronic telescopic rod; 504. Sliding block; 601. Third electronic telescopic rod; 602. Clamping plate; 701. Mounting plate; 702. Control panel. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figure 1 This utility model provides an embodiment: an automatic welding clamping device for key nodes of transmission towers, including a base plate 1, a spacing adjustment component 2, a fixing component 3, a clamping component 4, a lifting component 5, a clamping component 6, and a control component 7; a spacing adjustment component 2 is provided above the base plate 1, which can adjust the clamping spacing according to the different sizes of key node workpieces of transmission towers; a fixing component 3 is provided on one side of the spacing adjustment component 2 to fix the adjustment spacing; a clamping component 4 is provided above the spacing adjustment component 2 to ensure the stability of the workpiece position during welding and prevent displacement or deformation during welding; a lifting component 5 is provided on the other side of the spacing adjustment component 2; a clamping component 6 is provided on one side of the lifting component 5; and a control component 7 is provided on the other side of the lifting component 5.

[0023] Please see Figure 2 In this embodiment, the spacing adjustment component 2 includes a welding platform 201, a first track plate 202, and a sliding frame 203. The welding platform 201 is positioned above the base plate 1, and the first track plate 202 is positioned on one side of the welding platform 201. Two sets of the first track plate 202 are provided, and two sets of the sliding frame 203 are positioned above the first track plate 202. During use, the two sets of sliding frames 203 slide relative to each other on the two sets of first track plates 202, which can drive the pressure plate 403 to move. This adjustment is suitable for the large volume of key components in the transmission tower. The clamping distance can be adjusted to the optimal setting to adapt to various welding requirements. The fixing component 3 includes an adjustment hole 301 and an adjustment bolt 302. An adjustment hole 301 is provided on one side of the first track plate 202. Multiple sets of adjustment holes 301 are provided. An adjustment bolt 302 is provided inside the adjustment hole 301. Two sets of adjustment bolts 302 are provided. In use, the adjustment bolts 302 are inserted into the adjustment hole 301 and the two sets of adjustment bolts 302 are tightened to fix the clamping distance, preventing displacement due to changes in the clamping distance during welding and improving work safety.

[0024] Please see Figure 3In this embodiment, the clamping assembly 4 includes a first electronic telescopic rod 401, a connecting frame 402, and a pressure plate 403. The first electronic telescopic rod 401 is arranged above the sliding frame 203, and multiple sets of the first electronic telescopic rod 401 are arranged. The connecting frame 402 is arranged above the first electronic telescopic rod 401, and two sets of the connecting frame 402 are arranged. The pressure plate 403 is arranged below the connecting frame 402, and two sets of the pressure plate 403 are arranged. In use, the movement of multiple sets of first electronic telescopic rods 401 can drive the two sets of connecting frames 402 and the two sets of pressure plates 403 to move downward, which can clamp both sides of the key node workpiece of the transmission tower, ensure the stability of the workpiece position during the welding process, prevent displacement or deformation during the welding process, and thus improve the welding quality.

[0025] Please see Figure 4 In this embodiment, the lifting assembly 5 includes a second track plate 501, a fixed plate 502, a second electronic telescopic rod 503, and a sliding block 504. The welding platform 201 has a second track plate 501 on the other side, with two sets of the second track plate 501. A fixed plate 502 is located above the second track plate 501, also with two sets. A second electronic telescopic rod 503 is located below the fixed plate 502, also with two sets. A sliding block 504 is located on one side of each second electronic telescopic rod 503, with two sets of the sliding block 504. During use, the movement of the two sets of second electronic telescopic rods 503 drives the two sets of sliding blocks 504 to slide on the two sets of second track plates 501, which in turn moves the clamping plate 602 up and down. The optimal clamping points on both sides are adjusted according to the size of the key node workpiece of the transmission tower to prevent thermal deformation during welding due to unsuitable clamping height. The clamping assembly 6 includes a third electronic telescopic rod 601 and a clamping plate 602; a third electronic telescopic rod 601 is provided on one side of the sliding block 504, and two sets of the third electronic telescopic rod 601 are provided. A clamping plate 602 is provided on one side of the third electronic telescopic rod 601, and two sets of the clamping plate 602 are provided. In use, the movement of the two sets of third electronic telescopic rods 601 can drive the movement of the two sets of clamping plates 602, applying pressure evenly to both sides of the key node workpiece of the transmission tower for clamping, thereby accurately fixing the workpiece in the preset position, ensuring the accuracy and quality of welding. The control assembly 7 includes a mounting plate 701 and a control panel 702; a mounting plate 701 is provided on one side of the second track plate 501, and a control panel 702 is provided on one side of the mounting plate 701. In use, the control panel 702 can be stably installed by setting the mounting plate 701, and the control panel 702 can be conveniently and quickly operated by the operator.

[0026] During welding using the automatic welding clamping device at critical nodes of the transmission tower, the workpiece is first placed on the welding platform 201. Two sets of sliding frames 203 slide relative to each other on two sets of first track plates 202, which moves the pressure plate 403. The optimal clamping distance is adjusted according to the size of the workpiece at the critical node of the transmission tower. Then, adjusting bolts 302 are inserted into adjusting holes 301, and tightening the two sets of adjusting bolts 302 fixes the clamping distance. The movement of multiple sets of first electronic telescopic rods 401 moves the two sets of connecting frames 402 and the two sets of pressure plates 403 downwards, thus controlling the clamping distance. The two sides of the key node workpiece of the power tower are clamped. The movement of the two sets of second electronic telescopic rods 503 can drive the two sets of sliding blocks 504 to slide on the two sets of second track plates 501, which drives the clamping plate 602 to move up and down to the optimal clamping point. The movement of the two sets of third electronic telescopic rods 601 can drive the two sets of clamping plates 602 to move, so as to apply pressure evenly to the two sides of the key node workpiece of the power transmission tower for clamping. The control panel 702 is stably installed by setting the mounting plate 701, and the control panel 702 facilitates quick operation by the operator.

[0027] Through the above steps, the spacing adjustment component 2 can be set to adjust the optimal clamping spacing according to the different sizes of key node workpieces of transmission towers. The fixing component 3 can be set to stably fix the adjusted clamping spacing to prevent movement during welding. The clamping component 4 can be set to clamp during welding to ensure the stability of the workpiece position during welding and prevent displacement or deformation during welding. The lifting component 5 can be set to adjust the optimal clamping points on both sides according to the different sizes of key node workpieces of transmission towers to prevent thermal deformation during welding caused by unsuitable clamping height. The clamping component 6 can stably clamp the two sides of the key node workpiece of transmission towers. The control component 7 can facilitate quick and easy operation by operators.

[0028] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A device for automatic welding and clamping of key nodes of a power transmission tower, comprising a base plate (1); characterized in that: It also includes spacing adjustment assembly (2), fixed assembly (3), compression assembly (4), lifting assembly (5), clamping assembly (6) and control assembly (7); the upper side of the bottom plate (1) is provided with spacing adjustment assembly (2) which can adjust the compression spacing according to the different volume size of the key node workpiece of the power transmission tower, the side of the spacing adjustment assembly (2) is provided with fixed assembly (3) which can fix the adjustment spacing, the upper side of the spacing adjustment assembly (2) is provided with compression assembly (4) which can ensure the position stability of the workpiece in the welding process and prevent displacement or deformation in the welding process, the other side of the spacing adjustment assembly (2) is provided with lifting assembly (5), the side of the lifting assembly (5) is provided with clamping assembly (6), and the other side of the lifting assembly (5) is provided with control assembly (7).

2. The automatic welding clamping device for the key node of the power transmission tower according to claim 1, characterized in that: The spacing adjustment assembly (2) comprises a welding platform (201), a first track plate (202) and a sliding frame (203); the upper side of the bottom plate (1) is provided with the welding platform (201), the side of the welding platform (201) is provided with the first track plate (202), the first track plate (202) is provided with two groups, and the upper side of the first track plate (202) is provided with the sliding frame (203).

3. The automatic welding clamping device for the key node of the power transmission tower according to claim 2, characterized in that: The fixed assembly (3) comprises an adjusting hole (301) and an adjusting bolt (302); the side of the first track plate (202) is provided with the adjusting hole (301), the adjusting hole (301) is provided with multiple groups, and the inside of the adjusting hole (301) is provided with the adjusting bolt (302), and the adjusting bolt (302) is provided with two groups.

4. The automatic welding clamping device for the key node of the power transmission tower according to claim 2, characterized in that: The compression assembly (4) comprises a first electronic telescopic rod (401), a connecting frame (402) and a pressing plate (403); the upper side of the sliding frame (203) is provided with the first electronic telescopic rod (401), the first electronic telescopic rod (401) is provided with multiple groups, the upper side of the first electronic telescopic rod (401) is provided with the connecting frame (402), the connecting frame (402) is provided with two groups, and the lower side of the connecting frame (402) is provided with the pressing plate (403), and the pressing plate (403) is provided with two groups.

5. The automatic welding clamping device for the key joint of a power transmission tower according to claim 2, characterized in that: The lifting assembly (5) comprises a second track plate (501), a fixed plate (502), a second electronic telescopic rod (503) and a sliding block (504); the other side of the welding platform (201) is provided with the second track plate (501), the second track plate (501) is provided with two groups, the upper side of the second track plate (501) is provided with the fixed plate (502), the fixed plate (502) is provided with two groups, the lower side of the fixed plate (502) is provided with the second electronic telescopic rod (503), the second electronic telescopic rod (503) is provided with two groups, the side of the second electronic telescopic rod (503) is provided with the sliding block (504), and the sliding block (504) is provided with two groups.

6. The automatic welding clamping device for the key node of the power transmission tower according to claim 5, characterized in that: The clamping assembly (6) comprises a third electronic telescopic rod (601) and a clamping plate (602); the side of the sliding block (504) is provided with the third electronic telescopic rod (601), the third electronic telescopic rod (601) is provided with two groups, the side of the third electronic telescopic rod (601) is provided with the clamping plate (602), and the clamping plate (602) is provided with two groups.

7. The automatic welding clamping device for the key joint of a power transmission tower according to claim 5, characterized in that: The control assembly (7) comprises a mounting plate (701) and a control panel (702); one side of the second track plate (501) is provided with the mounting plate (701), and one side of the mounting plate (701) is provided with the control panel (702).

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