Semi-automatic heating element assembling equipment

Abstract

The utility model discloses a semi-automatic heating body assembling device which comprises a supporting table, a heating body and a heating body. The number of the fifth linear modules is two, the fifth linear modules are located at the top of the supporting table, and a workpiece fixing frame is fixedly connected to a movable sliding table of each fifth linear module; the assembling assembly is arranged above the fifth linear module and comprises a motor and a driving part, the output end of the motor is fixedly connected with a fastening sleeve, and an electric screwdriver is arranged on one side of the motor in a lifting mode. The automatic assembling machine has the advantages that the linear module V drives the workpiece fixing frame and the assembling assembly to work alternately, seamless connection of the processes of material taking, placing and fastening is achieved, and non-operation waiting time is shortened; multi-axis linear modules (linear modules 1-5) and an air cylinder are adopted for driving, precise displacement of a tool head in the X / Y / Z three-axis direction is achieved, and the perpendicularity and coaxiality of a fastening sleeve and an electric screwdriver to a workpiece are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of heating element assembly technology, specifically a semi-automatic heating element assembly device. Background Technology

[0002] A heating element is a component that efficiently converts electrical energy, chemical energy, or other forms of energy into heat energy, and is widely used in home appliances, industrial equipment, new energy vehicles, and other fields. Its core function is to achieve stable heating through specific materials or structures, providing a heat source for the equipment.

[0003] The assembly of traditional heating elements is done manually, which requires a lot of manpower and is cumbersome. In addition, the operation speed of a single station is slow, making it difficult to meet the needs of large-scale production. Summary of the Invention

[0004] The purpose of this invention is to provide a semi-automatic heating element assembly device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a semi-automatic heating element assembly device, comprising:

[0006] Support platform;

[0007] Linear module five, two linear modules five are provided and located on the top of the support platform, and a workpiece fixing frame is fixedly connected to the movable slide of the linear module five;

[0008] An assembly component is placed above the linear module five. The assembly component includes a motor and a drive unit. A fastening sleeve is fixedly connected to the output end of the motor. An electric screwdriver is lifted and lowered on one side of the motor.

[0009] The material handling section is located above the linear module five. The material handling section includes a picking tube connected to a negative pressure device for picking up accessories by negative pressure.

[0010] Preferably, two support frames are symmetrically fixed to both sides of the support platform, and a support module one and a linear module three are fixedly connected between the two support frames.

[0011] Preferably, the drive unit includes a linear module two that is vertically fixed to the moving slide of the support module one, and a mounting plate is fixedly fixed to the moving slide of the linear module two, and the motor is fixedly connected to the mounting plate.

[0012] Preferably, the fastening sleeve includes a cylinder for positioning and a screwdriver fixed inside the cylinder.

[0013] Preferably, a slide rail is fixedly connected to one side of the mounting plate, and the electric screwdriver is slidably mounted on the outside of the slide rail via a slide block. A cylinder is fixedly connected to one side of the mounting plate and above the slide rail, and the output end of the cylinder is fixedly connected to the electric screwdriver.

[0014] Preferably, a linear module four is vertically fixed to the sliding table of the linear module three, and a connecting plate is fixed to the sliding table of the linear module four. The bottom side of the connecting plate is fixed to the pickup tube.

[0015] Preferably, a material positioning plate is fixedly connected to the top of the support platform and between the two linear modules, and a material conveying channel is fixedly connected to one end of the material positioning plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: the linear module five drives the workpiece fixing frame and the assembly components to work alternately, realizing a seamless connection of the "material picking-placement-tightening" process and shortening the non-operation waiting time; the use of multi-axis linear modules (linear modules one to five) and cylinder drive realizes the precise displacement of the tool head in the X / Y / Z three-axis directions, ensuring the perpendicularity and coaxiality of the fastening sleeve and electric screwdriver to the workpiece; the mounting plate can dynamically adjust the height of the tool head through the combined movement of linear modules two and four, adapting to the processing requirements of different specifications of workpieces and avoiding excessive tightness or looseness. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the position and structure of the material conveying channel of this utility model;

[0019] Figure 3 This is a schematic diagram of the slide rail structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the pickup tube of this utility model.

[0021] In the diagram: 1. Support platform; 2. Support frame; 3. Support module one; 4. Linear module two; 5. Mounting plate; 6. Motor; 7. Fastening sleeve; 8. Cylinder; 9. Slide rail; 10. Electric screwdriver; 11. Linear module three; 12. Linear module four; 13. Linear module five; 14. Workpiece fixing frame; 15. Connecting plate; 16. Pick-up tube; 17. Material positioning plate; 18. Material conveying channel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 , 2 As shown in Figures 3 and 4, this utility model provides a technical solution: a semi-automatic heating element assembly device, comprising: a support platform 1; two linear modules 13 are provided and fixedly connected to the top of the support platform 1, and a workpiece fixing frame 14 is fixedly connected to the moving slide of the linear module 13 for positioning the workpiece; an assembly component is placed above the linear module 13, the assembly component includes a motor 6 and a drive unit, the output end of the motor 6 is fixedly connected to a fastening sleeve 7, and an electric screwdriver 10 is lifted and lowered on one side of the motor 6; a material picking unit is placed above the linear module 13, the material picking unit includes a picking tube 16 connected to a vacuum pump for picking up parts by negative pressure.

[0024] It should be noted that in this embodiment, a controller and a corresponding operation panel are provided. The workpiece is placed on top of the workpiece fixing frame 14, and the workpiece is positioned by the groove on the top of the workpiece fixing frame 14. The picking part moves to the picking position by displacement. Under the action of the vacuum pump, the picking tube 16 picks up and fixes the corresponding hexagonal round head nut, and then places it on the workpiece on the top of the linear module 5 13 on one side. The workpiece is threaded with a screw that mates with the fastening sleeve 7. The linear module 5 13 moves the workpiece with the nut to one end of the fastening sleeve 7. The drive unit drives the motor 6 to move horizontally and vertically. The fastening sleeve 7 rotates around the outside of the hexagonal round head nut, so that the hexagonal round head nut is tightened on the outside of the screw. Then the drive unit drives the electric screwdriver 10 to move horizontally and vertically, so that the electric screwdriver 10 mates with the top of the screw, thereby tightening the screw and the workpiece.

[0025] In one embodiment, such as Figure 1 , 2 As shown in Figure 3, two support frames 2 are symmetrically fixed on both sides of the support platform 1. Support module 1 3 and linear module 3 11 are fixed between the two support frames 2. The drive unit includes linear module 2 4 vertically fixed on the sliding slide of support module 1 3. Mounting plate 5 is fixed on the sliding slide of linear module 2 4. Motor 6 is fixed to mounting plate 5. Fastening sleeve 7 is a cylinder with a hexagonal hole inside.

[0026] It should be noted that in this embodiment, when the motor 6 and the fastening sleeve 7 are moved by the mounting plate 5, the linear module 5 13 drives the linear module 2 4 to move horizontally, and the linear module 2 4 drives the mounting plate 5 to move vertically, so that the electric screwdriver 10 and the fastening sleeve 7 can switch between working at the top of the two linear modules 5 13 and be adjusted according to the height of contact with the workpiece to achieve automated tightening.

[0027] In one embodiment, such as Figure 1 , 2 As shown in Figure 3, a slide rail 9 is fixedly connected to one side of the mounting plate 5. An electric screwdriver 10 is slidably mounted on the outside of the slide rail 9 via a slide block. A cylinder 8 is fixedly connected to one side of the mounting plate 5 and above the slide rail 9. The output end of the cylinder 8 is fixedly connected to the electric screwdriver 10.

[0028] It should be noted that, in this embodiment, when the fastening sleeve 7 is tightening the workpiece, the cylinder 8 drives the electric screwdriver 10 to move upward along the slide rail 9, thereby creating a height difference between the electric screwdriver 10 and the fastening sleeve 7, preventing the electric screwdriver 10 from colliding with the workpiece during processing.

[0029] In one embodiment, such as Figure 4 As shown, linear module four 12 is vertically fixed on the moving slide of linear module three 11. A connecting plate 15 is fixed on the moving slide of linear module four 12. One side of the bottom of the connecting plate 15 is fixed to the pickup tube 16. A material positioning plate 17 is fixed on the top of the support platform 1 and located between the two linear modules five 13. A material conveying channel 18 is fixed at one end of the material positioning plate 17.

[0030] It should be noted that in this embodiment, the material conveying channel 18 is connected to the discharge end of the vibratory feeder. The hexagonal round-head nuts are arranged in an orderly manner in the vibratory feeder and conveyed forward in the material conveying channel 18. The top of the material positioning plate 17 is fixed to the groove for positioning the hexagonal round-head nuts and the infrared sensor for detecting the hexagonal round-head nuts. Under the action of the controller, when the hexagonal round-head nuts are driven, the linear module three 11 drives the linear module four 12 to move laterally. The linear module four 12 drives the connecting plate 15 to move vertically, so that the pickup tube 16 is located on the top of the hexagonal round-head nuts. The suction end of the vacuum pump is connected to the material conveying channel 18 through the air pipe, thereby drawing a negative pressure inside the material conveying channel 18. Under the action of the negative pressure, the pickup tube 16 lifts the hexagonal round-head nuts and, in coordination with the movement of the linear module three 11 and the linear module four 12, places the hexagonal round-head nuts picked up by the pickup tube 16 at the designated position of the workpiece on the top of the linear module five 13. After placement, the workpiece of the linear module five 13 is conveyed to the bottom of the mounting plate 5 for tightening and assembly.

[0031] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic heating element assembly apparatus, characterized by: Include: Supporting table (1); Linear module five (13), linear module five (13) is provided with two and is located in the top of supporting table (1), the moving slide of linear module five (13) is fixedly connected with workpiece fixing frame (14); Assembly assembly, assembly assembly is placed in the above of linear module five (13), the assembly assembly includes motor (6) and drive part, the output end of motor (6) is fixedly connected with fastening sleeve (7), the side of motor (6) is provided with electric screwdriver (10) and is lifted; Material taking part, material taking part is placed in the above of linear module five (13), the material taking part includes pick-up tube (16) connected with negative pressure equipment, for picking up accessories through negative pressure.

2. The semi-automatic heating element assembly apparatus according to claim 1, wherein: The both sides of supporting table (1) are symmetrically fixed with two supporting frames (2), two supporting frames (2) are fixed with supporting module one (3) and linear module three (11) between them.

3. The semi-automatic heating element assembly apparatus of claim 2, wherein: The drive part includes linear module two (4) fixed vertically on the moving slide of supporting module one (3), the moving slide of linear module two (4) is fixedly connected with mounting plate (5), and the motor (6) is fixedly connected with the mounting plate (5).

4. The semi-automatic heating element assembly apparatus according to claim 1, wherein: The fastening sleeve (7) is a cylinder with a hexagonal hole in the inside.

5. The semi-automatic heating element assembly apparatus according to claim 3, wherein: The side of mounting plate (5) is fixedly connected with slide rail (9), the electric screwdriver (10) is slidably installed on the outside of slide rail (9) through slide, the side of mounting plate (5) and above slide rail (9) are fixedly connected with air cylinder (8), the output end of air cylinder (8) is fixedly connected with electric screwdriver (10).

6. The semi-automatic heating element assembly apparatus according to claim 2, wherein: The moving slide of linear module three (11) is fixedly connected with linear module four (12) vertically, the moving slide of linear module four (12) is fixedly connected with connecting plate (15), and the bottom side of connecting plate (15) is fixedly connected with pick-up tube (16).

7. The semi-automatic heating element assembly apparatus of claim 6, wherein: The top of supporting table (1) and between two linear module five (13) are fixedly connected with material positioning plate (17), one end of material positioning plate (17) is fixedly connected with material conveying channel (18).

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