Gantry stand column mineral casting prefabricated part

Abstract

The utility model discloses a gantry stand column mineral casting prefabricated part which comprises a gantry and a base, the base is provided with a connecting section and a seat body, and one side face of the seat body extends outwards to form a long leg seat; the door frame comprises a main body layer arranged inside, a quartz layer arranged on the periphery of the main body layer, a buffer layer arranged on the periphery of the quartz layer and a wear-resistant layer arranged on the periphery of the buffer layer; the main body layer, the quartz layer, the buffer layer and the wear-resistant layer extend downwards to the connecting section, the seat body and the long leg seat, and the width of the main body layer in the base is larger than that of the main body layer in the portal. The prefabricated part of the portal frame is made of mineral castings, carbon fibers are embedded, and the portal frame is easy to manufacture, capable of being quickly delivered, good in stability and low in cost.

Description

Technical Field

[0001] This utility model relates to mineral casting prefabricated parts, specifically a gantry column mineral casting prefabricated part. Background Technology

[0002] Mineral castings are a type of non-metallic material. Their main raw material is stones of different particle sizes, which are processed with fillers and epoxy resin. They can replace the foundations or main components of large equipment such as machine tools made of cast iron and are gradually being widely used.

[0003] Traditional gantry frames are usually made of cast iron, welded steel, aluminum alloy, etc., which have poor stability, high cost, are prone to rust, and are complicated to manufacture and cast. Therefore, there is an urgent need for mineral castings to replace traditional gantry frames. Utility Model Content

[0004] To address the shortcomings of the existing technology, this utility model provides a prefabricated gantry column made of mineral casting. This utility model uses mineral casting to make prefabricated gantry frames, with embedded carbon fiber, which is easy to manufacture, can be delivered quickly, has good stability, and is low in cost.

[0005] To achieve the above technical objectives, this utility model adopts the following technical solution: a precast mineral casting component for a gantry column, comprising a gantry frame and a base, wherein the base is provided with a connecting section and a seat body, and one side of the seat body extends outward to form a long leg seat; the gantry frame includes an internal main body layer, a quartz layer surrounding the main body layer, a buffer layer surrounding the quartz layer, and a wear-resistant layer surrounding the buffer layer; the main body layer, the quartz layer, the buffer layer, and the wear-resistant layer all extend downward to the connecting section, the seat body, and the long leg seat, and the width of the main body layer within the base is greater than the width within the gantry frame.

[0006] The main body layer is also provided with a long support column, which extends into the base body.

[0007] The main body layer located within the base is also provided with a plurality of short support columns, the tops of which are connected to the quartz layer.

[0008] The base has a main groove and a secondary groove at its bottom. The main groove is located at the base body and below the gantry, and the secondary groove is located at the long leg seat. Both the main groove and the secondary groove are located within the main body layer area.

[0009] In summary, this utility model achieves the following technical effects:

[0010] This utility model is equipped with a connecting section, which is in the shape of a square truncated pyramid. The upper part connects to the gantry and the lower part connects to the base. The connecting section serves as a transition connection. The size of the base is larger than the size of the bottom of the connecting section, and it serves as a support. One side of the base extends outward, specifically the outer side perpendicular to the moving direction of the gantry column. Its horizontal extension becomes a long leg seat. The long leg seat increases the volume, area and weight of the base, thus maintaining the stability of the gantry.

[0011] This invention comprises a main body layer, a quartz layer, a buffer layer, and a wear-resistant layer. The main body layer uses basalt mixed with rubber particles to provide an overall framework. The quartz layer uses quartz sand mixed with silicone rubber particles, resulting in high hardness and strength, providing support and protection while improving vibration damping. The buffer layer uses a mixture of rubber particles and carbon fiber to enhance tensile strength. The wear-resistant layer uses polyurethane coatings, epoxy resin coatings, etc., to strengthen wear resistance. This invention utilizes mineral castings to produce prefabricated gantry columns, enabling standardized manufacturing, low cost, good stability, lightweight design, good shock absorption performance, and rapid delivery. Attached Figure Description

[0012] Figure 1 It is a precast mineral casting component for gantry columns;

[0013] Figure 2 yes Figure 1 Partial schematic diagram. Detailed Implementation

[0014] The present invention will be further described in detail below with reference to the accompanying drawings.

[0015] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

[0016] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0019] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0020] Example:

[0021] Figure 1 It is a precast mineral casting component for gantry columns. Figure 2 yes Figure 1 A partial schematic diagram includes a gantry and a base. The base is provided with a connecting section 11 and a seat body 12. One side of the seat body 12 extends outward to form a long leg seat 13. The gantry includes a main body layer 24 disposed inside, a quartz layer 23 disposed around the main body layer 24, a buffer layer 22 disposed around the quartz layer 23, and a wear-resistant layer 21 disposed around the buffer layer 22. The main body layer 24, the quartz layer 23, the buffer layer 22, and the wear-resistant layer 21 all extend downward to the connecting section 11, the seat body 12, and the long leg seat 13. Furthermore, the width of the main body layer 24 within the base is greater than its width within the gantry.

[0022] This utility model is provided with a connecting section 11, which is in the shape of a square truncated pyramid. The upper part is connected to the gantry and the lower part is connected to the base 12. Carbon fiber is embedded in the connecting section 11 to serve as a transition connection and to enhance the support. The size of the base 12 is larger than the size of the bottom of the connecting section 11, and it serves as a support. One side of the base 12 extends outward, specifically the outer side perpendicular to the moving direction of the gantry column. Its horizontal extension becomes a long leg seat 13. The long leg seat 13 increases the volume, area and weight of the base, thus maintaining the stability of the gantry.

[0023] This utility model comprises a main body layer 24, a quartz layer 23, a buffer layer 22, and a wear-resistant layer 21. The main body layer 24 uses basalt mixed with rubber particles to provide an overall framework. The quartz layer 23 uses quartz sand mixed with silicone rubber particles, resulting in high hardness and strength, providing support and protection while improving vibration damping. The buffer layer 22 uses a mixture of rubber particles and carbon fiber to enhance tensile strength. The wear-resistant layer 21 uses polyurethane coating, epoxy resin coating, etc., to strengthen wear resistance. This utility model utilizes mineral castings to produce prefabricated gantry columns, enabling standardized manufacturing, low cost, good stability, lightweight design, good shock absorption performance, and rapid delivery.

[0024] like Figure 2 As shown, a long support column 25 is also provided inside the main body layer 24, and the long support column 25 extends into the base body 12.

[0025] The main body layer 24 located within the base is also provided with a plurality of short support columns 26, the tops of which are connected to the quartz layer 23.

[0026] The long support column 25 and short support column 26 of this utility model are made of steel bars, which are low in cost and provide good support strength, thus compensating for the weakness of the tensile strength of mineral castings. Multiple short support columns 26 are also set at the position of the long leg seat 13 to enhance the tensile strength.

[0027] The bottom of the base is provided with a main groove 27 and a secondary groove 28. The main groove 27 is located at the base body 12 and below the gantry. The secondary groove 28 is located at the long leg seat 13. Both the main groove 27 and the secondary groove 28 are opened in the area of ​​the main body layer 24.

[0028] Both the main slot 27 and the secondary slot 28 are surrounded by the main body layer 24, which facilitates slotting and connection with other equipment. The main slot 27 plays a primary connecting role, while the secondary slot 28 serves as an auxiliary connection, strengthening the connection and ensuring the stability of the gantry during use.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.

Claims

1. A portal post mineral casting preform, characterized in that: The door frame and the base are provided with a connecting section (11) and a seat body (12), one side of the seat body (12) extends outward to form a long leg seat (13); the door frame comprises an internal main body layer (24), a quartz layer (23) arranged on the periphery of the main body layer (24), a buffer layer (22) arranged on the periphery of the quartz layer (23), and a wear-resistant layer (21) arranged on the periphery of the buffer layer (22); the main body layer (24), the quartz layer (23), the buffer layer (22) and the wear-resistant layer (21) all extend downward to the connecting section (11), the seat body (12) and the long leg seat (13), and the width of the main body layer (24) in the base is greater than that in the door frame.

2. A portal post mineral casting preform according to claim 1, characterized in that: The main body layer (24) is further provided with a long support column (25) inside, and the long support column (25) extends into the seat body (12).

3. A portal post mineral casting preform according to claim 1, characterized in that: The main body layer (24) in the base is further provided with a plurality of short support columns (26), and the top of the plurality of short support columns (26) is connected with the quartz layer (23).

4. A portal column mineral casting preform according to claim 1, characterized in that: The bottom of the base is provided with a main groove (27) and a secondary groove (28), the main groove (27) is located at the seat body (12) and below the door frame, the secondary groove (28) is located at the long leg seat (13), and the main groove (27) and the secondary groove (28) are both arranged in the main body layer (24) region.

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