Double-station waterjet cutting machine

By incorporating a filtration and cleaning mechanism into the dual-station waterjet cutting machine, the problem of waste chips flowing into the device along with wastewater is solved, achieving efficient chip filtration and cleaning and improving work efficiency.

CN223998626UActive Publication Date: 2026-03-17WUHAN JUXIN TONGCHUANG SCI & TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

The waste generated during the cutting process of a dual-station waterjet cutting machine flows into the device along with the wastewater, resulting in long cleaning time and affecting work efficiency.

Method used

A dual-station waterjet cutting machine was designed, comprising a base, a filtration mechanism, a drainage plate, and a metal filter screen. Wastewater is discharged into the filter box through the drainage plate, debris is filtered by the metal filter screen, and debris inside the filter box is easily handled by the cleaning mechanism.

Benefits of technology

Effective filtration and rapid cleaning of waste materials improve the efficiency and usability of the device and reduce cleaning time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-station waterjet cutting machine, and relates to the technical field of cutting machines. The filtering device comprises a base and a filtering mechanism, the filtering mechanism is arranged in the base and comprises a filtering box arranged at one end in the base, a water conveying opening is formed in the lower portion, close to one end of the base, of the interior of the filtering box, and a metal filtering net is arranged in the middle of the interior of the filtering box. A drainage plate is arranged at the end, close to the base, in the filter box in a penetrating mode, a supporting plate is arranged in the middle of the interior of the base, machining plates are arranged at the two ends of the supporting plate, cutting grooves are formed in the machining plates, and a drainage opening is formed in one side of the interior of the base. Through the arrangement of the base, the filter mechanism, the drain board, the filter box, the water delivery port and the metal filter screen, falling waste water is discharged into the filter box through the drain board, and scraps in the waste water can be filtered through the metal filter screen, so that the scraps are prevented from falling into the filter box as much as possible.
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Description

Technical Field

[0001] This utility model relates to the field of cutting machine technology, specifically a dual-station waterjet cutting machine. Background Technology

[0002] Waterjet cutting machines utilize high-pressure water jets for cutting. They are currently among the most productive machines in the world, superior to other processing technologies such as flame cutting, plasma cutting, laser processing, electrical discharge machining, and milling / turning. Furthermore, waterjet cutting does not produce harmful gases or liquids and does not generate heat on the workpiece surface, thus gaining widespread application. Dual-station cutting machines, on the other hand, have two stations, allowing for alternating cutting of workpieces at both stations to accelerate cutting efficiency.

[0003] Regarding the aforementioned technologies, the applicant believes that when a dual-station waterjet cutting machine is in operation, it uses a high-pressure pump to spray water through a high-pressure nozzle to cut materials. However, when cutting materials, the waste generated will flow into the bottom of the device along with the wastewater, which will take a lot of time for the staff to clean it and affect the working efficiency of the device. Utility Model Content

[0004] The purpose of this invention is to provide a dual-station waterjet cutting machine to solve the problem mentioned in the background art where, when materials are cut, the waste chips generated flow into the bottom of the device along with the wastewater, causing workers to spend a lot of time cleaning them and affecting the working efficiency of the device.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a dual-station waterjet cutting machine, comprising a base and a filtering mechanism, wherein the filtering mechanism is disposed inside the base, and the filtering mechanism includes a filter box disposed at one end inside the base, wherein a water inlet is provided at the lower part of the filter box near the base, wherein a metal filter screen is disposed in the middle part of the filter box, and a drainage plate is provided through the filter box near the base.

[0006] By adopting the above technical solution, the wastewater is discharged into the filter box through the drainage board, and the metal filter screen can filter the debris in the wastewater, minimizing the debris from falling into the filter box.

[0007] Preferably, a support frame is provided at the top of the base, an accessory box is provided at the top of the inner surface of the support frame, a drive motor is provided above the end of the support frame near the filter box, a lead screw is provided at the output end of the drive motor, a movable block is provided outside the lead screw, and a high-pressure nozzle is provided at the bottom end of the movable block.

[0008] By adopting the above technical solution, the high-pressure nozzle can be moved by the operation of the drive motor, which can effectively cut the material.

[0009] Preferably, a water storage tank is provided at the end of the base away from the filter box, a high-pressure pump is provided at the top of the water storage tank, a water delivery pipe is provided at the output end of the high-pressure pump, the end of the water delivery pipe away from the high-pressure pump is connected to the high-pressure nozzle, and a control switch is provided in the middle part of one side of the water storage tank.

[0010] By adopting the above technical solution, water can be transported to the high-pressure nozzle through the water pipe using the operation of the high-pressure pump, and then the water can be sprayed out to cut the material.

[0011] Preferably, a drain outlet is provided on one side of the interior of the base, and a sealing plug is provided inside the drain outlet.

[0012] By adopting the above technical solution, the wastewater inside the base can be drained.

[0013] Preferably, a support plate is provided in the middle part of the base, and processing plates are provided at both ends of the support plate, with cutting grooves opened inside the processing plates.

[0014] By adopting the above technical solution, it is convenient to support the processed materials.

[0015] Preferably, a fixing block is provided on both sides inside the base, and a threaded rod is provided through the inside of the fixing block, and a pressure plate is provided at the bottom end of the threaded rod.

[0016] By adopting the above technical solution, the pressure plate can be moved downward by rotating the threaded rod, which can fix the material and minimize the movement of the material during processing.

[0017] Preferably, the filter box is provided with a cleaning mechanism inside. The cleaning mechanism includes a cover that is rotatably disposed at the top of the filter box. A fixed seat is provided at the end of the filter box away from the base. A movable rod is provided through the inside of the locking block. A spring is sleeved on the outside of the movable rod. A locking block is provided at the end of the movable rod near the filter box.

[0018] By adopting the above technical solution, the cover can be easily opened by removing the card block from inside the cover, thus facilitating the handling of debris inside the filter box and effectively improving the practicality of the device.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. The system is equipped with a base, a filter mechanism, a drain plate, a filter box, a water inlet, and a metal filter screen. The drain plate discharges the wastewater into the filter box, and the metal filter screen filters out debris in the wastewater, minimizing the amount of debris falling into the filter box.

[0021] 2. By incorporating a cleaning mechanism, a cover, a locking block, a fixed base, a movable rod, and a spring, the cover can be easily opened by removing the locking block from inside the cover, thus facilitating the handling of debris inside the filter box and effectively improving the practicality of the device. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall front view of the present invention;

[0023] Figure 2 This is a schematic diagram of the internal structure of the filter box of this utility model;

[0024] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0025] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B.

[0026] In the diagram: 1. Support frame; 2. Accessory box; 3. Water supply pipe; 4. High-pressure pump; 5. Water storage tank; 6. Control switch; 7. Base; 8. Drain outlet; 9. Filtration mechanism; 901. Drainage plate; 902. Filter box; 903. Water supply outlet; 904. Metal filter screen; 10. Support plate; 11. Processing plate; 12. High-pressure nozzle; 13. Drive motor; 14. Lead screw; 15. Movable block; 16. Cleaning mechanism; 1601. Box cover; 1602. Locking block; 1603. Fixed seat; 1604. Movable rod; 1605. Spring; 17. Fixed block; 18. Threaded rod; 19. Pressure plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1

[0029] Please see Figures 1 to 4This embodiment provides a technical solution: a dual-station waterjet cutting machine, including a base 7 and a filter mechanism 9. The filter mechanism 9 is disposed inside the base 7 and includes a filter box 902 fixedly connected to one end of the base 7. The filter box 902 can provide load-bearing capacity. A water inlet 903 is provided at the lower part of the filter box 902 near the end of the base 7 to facilitate the discharge of filtered wastewater into the base 7. A metal filter screen 904 is fixedly connected to the middle part of the filter box 902. The metal filter screen 904 can filter debris in the wastewater to minimize debris falling into the filter box 902. A drain plate 901 is fixedly connected through the filter box 902 near the end of the base 7 to discharge the falling wastewater into the filter box 902. A drain outlet 8 is provided on one side of the base 7 to discharge the wastewater inside the base 7. A sealing plug is provided inside the drain outlet 8 to facilitate sealing the drain outlet 8.

[0030] Example 2

[0031] A support frame 1 is fixedly connected to the top of the base 7, providing load-bearing capacity. An accessory box 2 is fixedly connected to the top of the inner surface of the support frame 1 for easy protection of the internal equipment. A drive motor 13 is fixedly connected to the upper part of the support frame 1 near the filter box 902. A lead screw 14 is fixedly connected to the output end of the drive motor 13. A movable block 15 is provided on the outside of the lead screw 14. A high-pressure nozzle 12 is fixedly connected to the bottom end of the movable block 15. The operation of the drive motor 13 drives the lead screw 14 to rotate, thereby causing the movable block 15 to move left and right, facilitating the movement of the high-pressure nozzle 12 for effective material cutting. A water storage tank 5 is fixedly connected to the end of the base 7 away from the filter box 902 for water storage. A high-pressure pump 4 is fixedly connected to the top of the water storage tank 5, and a water supply device is fixedly connected to the output end of the high-pressure pump 4. Pipe 3, the end of which is away from the high-pressure pump 4 is connected to the high-pressure nozzle 12. With the operation of the high-pressure pump 4, water can be delivered to the high-pressure nozzle 12 through the water pipe 3, and then the water can be sprayed out to cut the material. A control switch 6 is fixedly connected to the middle part of one side of the water storage tank 5. A support plate 10 is fixedly connected to the middle part inside the base 7. Both ends of the support plate 10 are fixedly connected to processing plates 11 to facilitate the support of the material being cut. The processing plate 11 has a cutting groove inside to facilitate the drainage of wastewater into the base 7. Fixing blocks 17 are fixedly connected to both sides inside the base 7. A threaded rod 18 is installed through the inside of the fixing block 17. A pressure plate 19 is fixedly connected to the bottom end of the threaded rod 18. By rotating the threaded rod 18, the pressure plate 19 can be pushed downward to fix the material and minimize the movement of the material during processing.

[0032] Example 3

[0033] The filter box 902 is equipped with a cleaning mechanism 16. The cleaning mechanism 16 includes a cover 1601 that is rotatably mounted on the top of the filter box 902. A fixed base 1603 is fixedly connected to the end of the filter box 902 away from the base 7. A movable rod 1604 is provided through the inside of the locking block 1602. A spring 1605 is sleeved on the outside of the movable rod 1604. The locking block 1602 is fixedly connected to the end of the movable rod 1604 near the filter box 902. By pulling the movable rod 1604, the locking block 1602 can be moved out of the inside of the cover 1601, which makes it easy to open the cover 1601 and facilitate the staff to handle the debris inside the filter box 902.

[0034] Working principle: First, the materials to be processed are placed on the processing plate 11. By rotating the threaded rod 18, the pressure plate 19 can be moved downward to fix the materials and prevent them from moving during processing. Then, the high-pressure pump 4 delivers water to the high-pressure nozzle 12 through the water pipe 3. The water is then sprayed out to cut the materials. The drive motor 13 drives the lead screw 14 to rotate, which causes the movable block 15 to move left and right, facilitating the movement of the high-pressure nozzle 12 to effectively cut the materials. After the materials on the processing plate 11 are cut, the high-pressure pump 4 can be turned off and the high-pressure nozzle 12 can be moved above another processing plate 11 to quickly cut another piece of material, thus improving the working efficiency of the device.

[0035] Secondly, the wastewater discharged during the cutting process falls into the drainage plate 901 through the internal cutting groove of the processing plate 11. The drainage plate 901 then discharges the wastewater into the filter box 902. Subsequently, the metal filter screen 904 can filter the debris in the wastewater, minimizing the debris from falling into the filter box 902, thus speeding up the cleaning process for the equipment.

[0036] Finally, by pulling the movable rod 1604, the locking block 1602 can be moved out from inside the cover 1601, making it easy to open the cover 1601 and thus facilitating the handling of debris inside the filter box 902 by the staff, effectively improving the practicality of the device.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A twin station water cutting machine characterized by: Include: Base (7); Filter mechanism (9), the filter mechanism (9) is arranged inside the base (7), the filter mechanism (9) includes filter box (902) arranged at one end inside the base (7), the water inlet (903) is arranged at the lower part of the filter box (902) inside the base (7) one end, the middle part of the filter box (902) inside is provided with metal filter screen (904), the filter box (902) inside is arranged through the drainage plate (901) near the one end of the base (7).

2. A dual station water cutting machine as claimed in claim 1 wherein: The top end of the base (7) is provided with a support frame (1), and the top end of the inner surface of the support frame (1) is provided with a accessory box (2), the upper side of the support frame (1) is provided with a driving motor (13) near the filter box (902), the output end of the driving motor (13) is provided with a screw rod (14), the outer side of the screw rod (14) is provided with a movable block (15), and the bottom end of the movable block (15) is provided with a high pressure nozzle (12).

3. A dual station water cutting machine as claimed in claim 2 wherein: The base (7) is provided with a water storage tank (5) away from the filter box (902), the top end of the water storage tank (5) is provided with a high pressure pump (4), the output end of the high pressure pump (4) is provided with a water inlet pipe (3), the water inlet pipe (3) is connected with the high pressure nozzle (12) away from the high pressure pump (4), and the middle part of one side of the water storage tank (5) is provided with a control switch (6).

4. A dual station water cutting machine as claimed in claim 1, wherein: The inside of the base (7) is provided with a drainage port (8), and the inside of the drainage port (8) is provided with a sealing plug.

5. A dual station water cutting machine as claimed in claim 1, wherein: The middle part of the base (7) is provided with a support plate (10), and the both ends of the support plate (10) are provided with processing plates (11), and the inside of the processing plate (11) is provided with a cutting groove.

6. A dual station water cutting machine as claimed in claim 1, wherein: The both sides of the base (7) are provided with fixed blocks (17), the inside of the fixed block (17) is provided with threaded rods (18), and the bottom end of the threaded rod (18) is provided with a pressing plate (19).

7. A dual station water cutting machine as claimed in claim 1, wherein: The inside of the filter box (902) is provided with a cleaning mechanism (16), the cleaning mechanism (16) includes a box cover (1601) rotatably arranged at the top end of the filter box (902), the filter box (902) is provided with a fixed seat (1603) away from the base (7), the inside of the clamping block (1602) is provided with a movable rod (1604), the outside of the movable rod (1604) is provided with a spring (1605), and the end of the movable rod (1604) is provided with a clamping block (1602) close to the filter box (902).