Panel step pivoted window template vibrating device

By designing a vibratory compaction device for the flip-up formwork of the panel steps, and utilizing a combination of sloping formwork and flip-up formwork, the problems of complex construction and formwork displacement in the construction of concrete panel steps were solved, achieving efficient, low-cost one-time molding and high-quality concrete surface.

CN223998664UActive Publication Date: 2026-03-17SINOHYDRO BUREAU 1 CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

In the current construction of concrete panel steps, the combination of steel formwork and wooden formwork leads to complex construction, high measurement accuracy requirements, and easy displacement of formwork during vibration, which affects construction efficiency and quality.

Method used

Design a panel step flip-up window formwork vibration device, which adopts sloping formwork, flip-up formwork, limiting components and snap-fit ​​components. The formwork flipping is controlled by elastic hinges to achieve one-time concrete molding, reduce manual operation steps and prevent the vibrator from shifting.

Benefits of technology

It improves construction efficiency, reduces material costs, reduces manual operation steps, ensures concrete surface quality, avoids secondary repairs, and allows for the reuse of formwork.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a panel step pivoted window template vibrating device, which belongs to the technical field of water conservancy construction equipment, and comprises an elastic hinge, a slope template, a reinforcing rib, a clamping component, a limiting component, a vibrator, a plurality of turnover templates and a step template, the step template is arranged on the upper surface of the slope template, the plurality of turnover templates are arranged on the upper surface of the step template, and the elastic hinge is arranged on the upper surface of the step template. The overturning template is divided into two sections, the bottoms of the elastic hinges are connected with the two sections of overturning template respectively, the limiting assembly is installed on one section of overturning template, a vibrator is placed in the limiting assembly, the clamping assemblies are in transmission connection to the side wall of the step template, and the two ends of the reinforcing ribs are connected to the side wall of the slope template and the side wall of the step template respectively. The problem that in the prior art, the construction efficiency is affected due to the fact that the panel step machining process is complex is solved. And the construction cost is reduced, and construction is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of water conservancy construction equipment technology, specifically to a vibratory compaction device for panel step flip-up window template. Background Technology

[0002] From a technical perspective, many high-difficulty, large-scale water conservancy construction projects are primarily focused on concrete structure engineering. Within concrete structure engineering, the key technology lies in formwork engineering, highlighting the dominant role of formwork. From a construction quality perspective, the quality of the formwork directly affects the quality of the concrete, especially the surface quality of the concrete after formwork installation. However, the combination of steel and wooden formwork commonly used for concrete panel steps, due to the small surface area and the fact that construction is typically on slopes, requires individual positioning for each assembly, demanding high measurement accuracy.

[0003] Conventional concrete panel steps are installed using a combination of steel and wooden formwork. The surface of the steps is still manually smoothed and polished with a trowel before the concrete sets. When wooden blocks are displaced by the vibration of the vibrator, they cannot be adjusted in time, leaving marks on the concrete surface, which are then repaired.

[0004] Therefore, how to provide a vibratory compaction device for panel step flip-up window templates to solve the defects of existing panel step construction structures is a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] Therefore, this utility model provides a vibratory compaction device for panel step flip-up window template to solve the problem of construction efficiency being affected by the complexity of the panel step processing process in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] This utility model discloses a vibratory compaction device for a panel step flip-up window template, comprising:

[0008] Sloping formwork, with stepped formwork installed on the upper surface;

[0009] Several flip templates are installed on the upper surface of the step template. The flip templates are divided into two halves, and the bottom of the elastic hinges are respectively connected to the two flip template halves.

[0010] A limiting component is installed on one of the flipped templates, and a vibrator is placed inside the limiting component;

[0011] Several snap-fit ​​components are connected to the side wall of the stepped template.

[0012] Several reinforcing ribs are connected at both ends to the side walls of the slope formwork and the step formwork, respectively.

[0013] In one possible implementation, the step template includes:

[0014] A connecting plate has a shaping block mounted on one end surface, and a clamping block connected to the other side of the connecting plate, with the clamping blocks arranged in pairs.

[0015] The round holes are arranged in pairs and are formed on the side of the connecting plate, and the snap-fit ​​assembly is drivenly connected in the round holes;

[0016] A storage slot is formed on the side wall of the connecting plate, and the storage slot is disposed between the two circular holes.

[0017] In one possible implementation, the snap-fit ​​component includes:

[0018] A rod is inserted into one of the circular holes, and a circular rod is mounted on the surface of the other end of the rod, which is drivenly connected to the other circular hole.

[0019] A return spring is installed at one end in the circular hole, and the other end of the return spring is connected to the circular rod.

[0020] In one possible implementation, the flexible hinge includes:

[0021] A first connecting piece is installed on the upper end of one of the flipping templates, and two first cylinders are installed on the side of the first connecting piece;

[0022] The second connecting piece is installed on the upper end of the other flip template, and a second cylinder is installed on the side of the second connecting piece;

[0023] A rotating rod is inserted into the first cylinder and the second cylinder;

[0024] Two torsion springs are provided, which are respectively installed between the first cylinder and the second cylinder, and the torsion springs are sleeved on the outside of the rotating rod.

[0025] In one possible implementation, one of the flipping templates has insertion holes on its front and rear surfaces, a mounting groove on its upper surface, a sliding groove on the side wall of the mounting groove, and the limiting component is drivenly connected in the sliding groove.

[0026] In one possible implementation, the limiting component includes:

[0027] Two concave plates are provided, which are respectively connected to the sliding grooves on the front and rear sides;

[0028] Inserts, arranged in pairs, are installed on the sidewall of one of the concave plates;

[0029] Slots, arranged in pairs, are formed on the side wall of another concave plate, and the insert is inserted into the slot.

[0030] This invention utilizes a flexible hinge to control the flipping of a single-part template. The sloping template design allows the entire device to be placed on a hydraulic engineering slope. After opening the flipping template, concrete is poured into the internal structure of the device. The flipping template is then flipped back on, allowing the concrete inside to solidify. Once solidified, the device can be removed to complete the construction of the panel steps. Alternatively, the flipping template can be flipped and placed on the upper surface of the step template, and a vibrator can be placed on this flipped template. A limiting component prevents the vibrator from shifting during concrete compaction. The snap-fit ​​component is designed to limit the flipped template from continuing to flip after it has been flipped, so as to expose the space in the device. It eliminates the need for long-term manual operation of the flipped template, reducing labor costs and facilitating the pouring of concrete. Furthermore, the flexible hinge can automatically drive the flipped template to reset after the snap-fit ​​component is removed, which can effectively reduce operation steps and improve construction efficiency. Compared with the original combination of wooden and steel formwork, it can more effectively save material costs and can be reused. This device can form the steps in one go, and because there is no timber, there is no need for secondary repair after vibration. Attached Figure Description

[0031] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0032] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0033] Figure 1 A perspective view of the vibrating device for the panel step flip-window template provided by this utility model;

[0034] Figure 2 A perspective view of the step template provided by this utility model;

[0035] Figure 3 A cross-sectional view of the connecting plate provided by this utility model;

[0036] Figure 4 A perspective view of the flexible hinge provided for this utility model;

[0037] Figure 5 A perspective view of the flip template provided by this utility model;

[0038] Figure 6 A perspective view of the limiting component provided by this utility model;

[0039] In the diagram: 1. Flexible hinge; 11. First connecting piece; 12. Second connecting piece; 13. Torsion spring; 14. Rotating rod; 2. Sloping template; 3. Reinforcing rib; 4. Snap-fit ​​assembly; 41. Return spring; 42. Insert rod; 43. Round rod; 5. Limiting assembly; 51. Insert block; 52. Slot; 53. Concave plate; 6. Vibrator; 7. Flip template; 71. Insert hole; 72. Mounting groove; 73. Slide groove; 8. Step template; 81. Storage groove; 82. Round hole; 83. Shaping block; 84. Clamping block; 85. Connecting plate. Detailed Implementation

[0040] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0041] Please refer to Figures 1-6 The present invention discloses a vibratory compaction device for a panel step flip-up window template. The present invention consists of eight parts, such as... Figure 1 It includes a flexible hinge 1, a ramp template 2, reinforcing ribs 3, a snap-fit ​​assembly 4, a limiting assembly 5, a vibrator 6, a flip template 7, and a step template 8. The step template 8 is installed on the upper surface of the ramp template 2. Several flip templates 7 are installed on the upper surface of the step template 8. The flip template 7 is divided into two halves. The bottom of the flexible hinge 1 is connected to the two halves of the flip template 7 respectively. The limiting assembly 5 is installed on one of the flip template halves. The vibrator 6 is placed inside the limiting assembly 5. Several snap-fit ​​assemblies 4 are connected to the side wall of the step template 8. Several reinforcing ribs 3 are connected at both ends to the side walls of the ramp template 2 and the step template 8 respectively.

[0042] In use, this utility model first selects a suitable slope template 2 based on the slope of the hydraulic engineering project, and then selects a suitable step template 8. After screwing the step template 8 and the slope template 2 together, it is placed on the slope of the hydraulic engineering project. At this time, the connecting plate 85 should be perpendicular to the horizontal ground. During the connection process between the step template 8 and the slope template 2, reinforcing ribs 3 are screwed and fixed to the outside of the spliced ​​structure to further strengthen the connection between the step template 8 and the slope template 2. Then, the two flip templates 7 are spliced ​​together using elastic hinges 1, and then one of the flip templates 7 is screwed and fixed. After the entire structure is assembled at the top of the step template 8, it is placed on the inclined surface of the hydraulic engineering project. Concrete is applied to the contact point between the device and the inclined surface for fixation. After fixation, one of the unfixed sections of the flip template 7 is flipped. During the flipping process, the torsion spring 13 is compressed to generate elastic force. After flipping into place, the insertion rod 42 is pulled out from the round hole 82. After rotating one end of the pulled-out insertion rod 42, it is inserted into the insertion hole 71 on the side of the flip template 7. This limits the flip template 7 to prevent the elastic force of the torsion spring 13 from driving the flip template 7 to flip back to its original position. The unfixed section... After the fixed flipping template 7 flips, the hollow structure inside the device will be exposed. Then, concrete is poured into the hollow structure. When the level of the concrete slurry in the hollow structure is flush with the top surface of the step template 8, one end of the insert rod 42 inserted into the insertion hole 71 is pulled out. Under the action of the torsion spring 13, the flipping template 7 will flip and reset without manual driving. The reset flipping template 7 will cover the hollow structure that has just been filled with concrete. After sealing, the vibrator 6 is taken out, and the bottom plate of the vibrator 6 is placed in the installation groove 72. Then, the two vibrators are driven by the sliding groove 73. The concave plate 53 is displaced, and during the displacement process, the two concave plates 53 move closer to each other. Finally, the insert block 51 and the slot 52 are connected together, so that the two concave plates 53 are spliced ​​together. The two spliced ​​concave plates 53 will abut against the upper end of the bottom plate of the vibrator 6. In this way, the position of the vibrator 6 is restricted to prevent displacement during vibration. After the vibrator 6 is installed, the vibrator is started to expel the air in the concrete, making the solidified concrete more compact. After the concrete has solidified, the entire device is removed from its placement position to prepare for the next panel step construction.

[0043] In a specific embodiment, such as Figure 2The stepped template 8 includes a storage slot 81, round holes 82, shaping blocks 83, clamping blocks 84, and a connecting plate 85. A shaping block 83 is mounted on one end of the connecting plate 85, and a clamping block 84 is connected to the other side of the connecting plate 85. The clamping blocks 84 are arranged in pairs, and the round holes 82 are also arranged in pairs, located on the side of the connecting plate 85. A snap-fit ​​component 4 is drivenly connected to each round hole 82. The storage slot 81 is located on the side wall of the connecting plate 85, positioned between two round holes 82. The storage slot 81 is used to house the snap-fit ​​component 4, allowing it to remain inside the connecting plate 85 when not in use, thus ensuring the aesthetics of the entire structure. The round holes 82 are designed for the displacement and placement of the snap-fit ​​component 4. When the shaping block 83, clamping blocks 84, and connecting plate 85 are assembled together, they form a stepped shape. When the connecting plate 85 and the two clamping blocks 84 are assembled together, they form a hollow structure.

[0044] In a specific embodiment, such as Figure 3 The snap-fit ​​assembly 4 includes a return spring 41, a plug 42, and a round rod 43. One end of the plug 42 is inserted into one of the round holes 82, and the other end of the plug 42 is fitted with the round rod 43, which is connected to the other round hole 82. One end of the return spring 41 is installed in the round hole 82, and the other end of the return spring 41 is connected to the round rod 43. After the plug 42 is pulled out of the round hole 82, the return spring 41 will undergo tensile deformation, thereby generating elastic force. When the snap-fit ​​assembly 4 is in position, the elastic force of the return spring 41 will pull the round rod 43 and the plug 42 back into the round hole 82. The storage groove 81 is not only used to store the snap-fit ​​assembly 4, but also to limit the insertion depth of the snap-fit ​​assembly 4, because the depth of the storage groove 81 is smaller than that of the round hole 82, so that the snap-fit ​​assembly 4 can be snapped at a depth that is accessible to people.

[0045] In a specific embodiment, such as Figure 4The elastic hinge 1 includes a first connecting piece 11, a second connecting piece 12, a torsion spring 13, and a rotating rod 14. The first connecting piece 11 is installed on the upper end of one of the flipping templates 7, and two first cylinders are installed on the side of the first connecting piece 11. The second connecting piece 12 is installed on the upper end of the other flipping template 7, and a second cylinder is installed on the side of the second connecting piece 12. The rotating rod 14 is inserted into the first cylinder and the second cylinder. Two torsion springs 13 are provided and installed between the first cylinder and the second cylinder respectively. The torsion springs 13 are sleeved on the outside of the rotating rod 14. The first connecting piece 11 and the second connecting piece 12 are used to connect the two flip templates 7 respectively. The first cylinder and the second cylinder are used to place the rotating rod 14. Through the rotating rod 14, the second connecting piece 12 and the second cylinder can be flipped along the rotating rod 14, thereby driving one flipable template 7 to flip. During the flipping process, the two torsion springs 13 will be compressed due to the rotation of the second cylinder. The compressed torsion springs 13 will generate elastic force. When the snap-fit ​​assembly 4 removes the limit on one flipable template 7, the elastic force of the torsion springs 13 will drive the second connecting piece 12 and the second cylinder to rotate in the opposite direction, so that one flipable template 7 is reset. For the rotating rod 14, plugs are provided at both ends to prevent the rotating rod 14 from displacing in the second cylinder and the first cylinder.

[0046] In a specific embodiment, such as Figure 5 One of the flip-up templates 7 has insertion holes 71 on both its front and rear surfaces, and an installation groove 72 on its upper surface. A sliding groove 73 is formed on the side wall of the installation groove 72, and a limiting component 5 is connected in the sliding groove 73. The insertion holes 71 are designed to insert one end of the insertion rod 42, the installation groove 72 is used to place the vibrator 6, and the sliding groove 73 is used for the displacement of the limiting component 5.

[0047] In a specific embodiment, such as Figure 6 The limiting component 5 includes an insert block 51, a slot 52, and a concave plate 53. Two concave plates 53 are provided, respectively connected to the front and rear sliding grooves 73. The insert blocks 51 are arranged in pairs and installed on the side wall of one of the concave plates 53. The slots 52 are arranged in pairs and are formed on the side wall of the other concave plate 53, with the insert blocks 51 inserted into the slots 52. The slots 52 are designed for inserting the insert blocks 51, and the outer surface of the insert blocks 51 is generally covered with a layer of silicone film to make the connection between the insert blocks 51 and the slots 52 tighter. This also prevents the two concave plates 53 from separating during vibration of the vibrator 6. The slots between the two concave plates 53 allow for better fit of the vibrator 6. When the two concave plates 53 are joined together, they abut against the upper end of the base plate of the vibrator 6, thus limiting the position of the vibrator 6. Compared to bolt-fixed vibrator 6, this method is more convenient to install and improves construction efficiency.

[0048] Although the present invention has been described in detail above with general descriptions and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. A panel step flip window formwork vibrating device, characterized by, The utility model relates to a slope template (2) is provided with a step template (8) on the upper surface, a plurality of turnover templates (7) are installed on the upper surface of the step template (8), the turnover template (7) is divided into two halves, the bottom of elastic hinge (1) is connected with two halves turnover template (7) respectively, limiting assembly (5) is installed on one of the turnover template (7), the vibrator (6) is placed in the limiting assembly (5), a plurality of clamping assemblies (4) are transmission connected on the side wall of the step template (8), a plurality of reinforcing ribs (3) are connected on the side wall of the slope template (2) and the step template (8) respectively. The step template (8) comprises: The connecting plate (85) is provided with a shaping fast (83) on one end surface, the other side of the connecting plate (85) is connected with a clamping block (84), and the clamping block (84) is provided in pairs; The round hole (82) is provided in pairs and is opened in the side edge of the connecting plate (85), and the clamping assembly (4) is transmission connected in the round hole (82); The receiving groove (81) is opened in the side wall of the connecting plate (85), and the receiving groove (81) is arranged between the two round holes (82). The clamping assembly (4) comprises:

2. The panel step flip window formwork and vibration device according to claim 1, characterized in that, The insertion rod (42) is inserted into one of the round holes (82), and the other end surface of the insertion rod (42) is provided with a round rod (43) which is transmission connected in the other round hole (82); The reset spring (41) is connected with the round rod (43) on the other end. The elastic hinge (1) comprises: The first connecting piece (11) is arranged on the upper end of one of the turnover templates (7), and two first cylinders are arranged on the side edge of the first connecting piece (11); 3. The panel step flip window formwork and vibration device according to claim 2, characterized in that, The second connecting piece (12) is arranged on the upper end of the other turnover template (7), and a second cylinder is arranged on the side edge of the second connecting piece (12); The rotating rod (14) is inserted into the first cylinder and the second cylinder; The torsional spring (13) is arranged between the first cylinder and the second cylinder, and the torsional spring (13) is arranged outside the rotating rod (14).

4. The panel step flip window formwork and vibration device according to claim 1, characterized in that, One of the turnover templates (7) is provided with an insertion hole (71) on the front and rear surfaces, an installation groove (72) is arranged on the upper surface of the turnover template (7), a sliding groove (73) is arranged on the side wall of the installation groove (72), and the limiting assembly (5) is transmission connected in the sliding groove (73). The limiting assembly (5) comprises: The concave plate (53) is provided with two concave plates (53) which are transmission connected in the front and rear sliding grooves (73) respectively; The insertion block (51) is provided in pairs and is arranged on the side wall of one of the concave plates (53); The insertion groove (52) is provided in pairs and is opened in the side wall of the other concave plate (53), and the insertion block (51) is inserted into the insertion groove (52).

5. The panel step flip window formwork and vibration device according to claim 1, characterized in that, ​ 6. The panel step flip window formwork and vibration device according to claim 5, characterized in that, ​ ​ ​ ​