Air spring vulcanization tool

By designing a tooling structure that combines the outer mold and inner mold with a sealing ring for vulcanization, the problems of uniformity and stability during the vulcanization process of the air spring bladder skin were solved, achieving a high-quality vulcanization effect.

CN223998807UActive Publication Date: 2026-03-17QINGDAO XINHE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

In the existing technology, the uniformity of the air spring bladder skin vulcanization process is poor, and its size is affected by the inflation pressure, which affects the vulcanization quality and efficiency.

Method used

The tooling structure, which includes an outer vulcanizing mold and an inner vulcanizing mold, combined with a sealing ring design, ensures that the capsule shell is not affected by steam pressure and prevents air leakage. The rigid structure vulcanizing capsule ensures that the capsule shell shape is stable.

Benefits of technology

This improved the uniformity of the skin and the quality of vulcanization, ensuring the stability and efficiency of the vulcanization process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air spring vulcanization tool which comprises an outer vulcanization mold and an inner vulcanization mold, a bag skin is arranged between the outer vulcanization mold and the inner vulcanization mold, the outer vulcanization mold comprises an outer shell and an outer mold inner wall, an outer cavity air chamber is arranged between the outer shell and the outer mold inner wall, one side of the outer shell is connected with an outer cavity air inlet pipe, and the other side of the outer shell is connected with an outer cavity air outlet pipe. The outer cavity air inlet pipe penetrates through the shell and is communicated with the inner wall of the outer cavity air chamber, the vulcanization inner mold comprises an inner mold shell, the inner mold shell is of a hollow structure, an air inlet hole is formed in the bottom of the inner mold shell, an upper tool is installed on the top of the vulcanization outer mold, and a lower tool is connected to the bottom of the vulcanization inner mold; the vulcanization outer mold and the vulcanization inner mold are arranged to support the bag skin, so that the bag skin is not affected in the steam pressure process, the sealing ring is arranged to seal the joint between the lower tool and the vulcanization inner mold, and the situation of air leakage caused after the inner cavity air inlet pipe is inflated is prevented.
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Description

Technical Field

[0001] This utility model belongs to the field of air spring vulcanization, specifically an air spring vulcanization device. Background Technology

[0002] With the rapid development of the automotive industry, customers have increasingly higher demands for the comfort and handling of vehicles. Air springs, using air as the damping cutoff, can achieve very low stiffness and provide superior comfort compared to coil springs. The air spring's crucial component, the bladder, requires a vulcanizing bladder as an inner mold for vulcanization due to its unique structure. The main function of the vulcanizing bladder is to be filled with high-pressure nitrogen or steam during the vulcanization process, causing it to expand and stretch the pre-formed bladder to fit against the inner surface of the mold, creating appropriate vulcanization pressure. The vulcanizing bladder ensures the most critical link in the air spring bladder's performance. The structure and lifespan of the vulcanizing bladder directly affect the vulcanization quality and efficiency of the air spring.

[0003] In existing vulcanization equipment, the air spring bladder skin is mostly vulcanized using a bladder inflation and shaping method. However, this method results in poor uniformity, and the size of the bladder skin is affected by the inflation pressure.

[0004] In summary, this utility model provides an air spring vulcanizing device to solve the above problems. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides an air spring vulcanization device that solves the problems of poor uniformity and the fact that the size of the air spring skin is affected by the inflation pressure, which are common in the prior art when using capsule inflation and shaping vulcanization methods for vulcanizing air spring skin.

[0006] An air spring vulcanizing fixture includes a vulcanizing outer mold and a vulcanizing inner mold. A bladder is provided between the vulcanizing outer mold and the vulcanizing inner mold. The vulcanizing outer mold includes an outer shell and an inner wall. An outer cavity air chamber is provided between the outer shell and the inner wall. An outer cavity air inlet pipe is connected to one side of the outer shell. The outer cavity air inlet pipe penetrates the outer shell and communicates with the inner wall of the outer cavity air chamber. The vulcanizing inner mold includes an inner mold shell. The inner mold shell has a hollow structure and an air inlet hole is opened at the bottom of the inner mold shell. An upper tooling is installed on the top of the vulcanizing outer mold. A lower tooling is connected to the bottom of the vulcanizing inner mold. An inner cavity air inlet pipe is fixedly connected to the bottom of the lower tooling. The inner cavity air inlet pipe communicates with the vulcanizing inner mold.

[0007] Furthermore, the lower tooling includes a tooling base, the surface of which is provided with an inner mold groove, the middle of which is provided with a connecting air hole, and the bottom of the inner mold shell is fixedly connected to the inner mold groove.

[0008] Furthermore, the air inlet is connected to the connecting air hole, and the opening of the inner cavity air inlet pipe is aligned with the connecting air hole.

[0009] Furthermore, a sealing groove is provided in the inner mold groove, and a sealing ring is provided in the sealing groove, which is in contact with the bottom of the inner mold shell.

[0010] Furthermore, the bladder skin is disposed between the outer wall of the inner mold shell and the inner wall of the outer mold shell, and the bladder skin is disposed along the outer wall of the inner mold shell.

[0011] Furthermore, the vulcanizing outer mold is fitted onto the surface of the vulcanizing inner mold.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model supports the bladder by setting an outer vulcanizing mold and an inner vulcanizing mold, so that the bladder is not affected by the steam pressure process. By setting a sealing ring, the connection between the lower tooling and the inner vulcanizing mold can be sealed to prevent air leakage after the inner cavity air inlet pipe is filled with air.

[0014] 2. In this utility model, the vulcanizing apparatus adopts a rigid structure vulcanizing capsule, the shape of the capsule skin is not affected by the internal steam pressure, the uniformity of the capsule skin is good, and the quality is high. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the vulcanization outer mold structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the vulcanization inner mold structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the tooling structure of this utility model.

[0019] In the picture:

[0020] 1. Vulcanized outer mold; 101. Outer shell; 102. Outer cavity air chamber; 103. Inner wall;

[0021] 2. Bud skin;

[0022] 3. Vulcanizing inner mold; 301. Inner mold shell; 302. Air inlet;

[0023] 4. Lower tooling; 401. Tooling base; 402. Inner mold groove; 403. Connecting air hole; 404. Sealing groove;

[0024] 5. Install tooling;

[0025] 6. Sealing ring;

[0026] 7. External air inlet pipe;

[0027] 8. Inner cavity air inlet pipe. Detailed Implementation

[0028] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0029] like Figures 1-4 As shown, this utility model provides an air spring vulcanizing apparatus, including a vulcanizing outer mold 1 and a vulcanizing inner mold 3. A bladder 2 is provided between the vulcanizing outer mold 1 and the vulcanizing inner mold 3. The vulcanizing outer mold 1 includes an outer shell 101 and an outer mold inner wall 103. An outer cavity air chamber 102 is provided between the outer shell 101 and the outer mold inner wall 103. An outer cavity air inlet pipe 7 is connected to one side of the outer shell 101. The outer cavity air inlet pipe 7 passes through the outer shell 101 and communicates with the inner wall of the outer cavity air chamber 102. The vulcanizing inner mold 3 includes an inner mold shell 301. The inner mold shell 301 has a hollow structure. An air inlet hole 302 is opened at the bottom of the inner mold shell 301. An upper tooling 5 is installed on the top of the vulcanizing outer mold 1. A lower tooling 4 is connected to the bottom of the vulcanizing inner mold 3. An inner cavity air inlet pipe 8 is fixedly connected to the bottom of the lower tooling 4. The inner cavity air inlet pipe 8 communicates with the vulcanizing inner mold 3.

[0030] As one embodiment of this utility model, the lower tooling 4 includes a tooling base 401, an inner mold groove 402 is provided on the surface of the tooling base 401, a connecting air hole 403 is provided in the middle of the inner mold groove 402, and the bottom of the inner mold shell 301 is fixedly connected in the inner mold groove 402.

[0031] In one embodiment of this utility model, the air inlet 302 is connected to the connecting air inlet 403, and the inlet of the inner cavity air inlet pipe 8 is aligned with the connecting air inlet 403.

[0032] As one embodiment of this utility model, a sealing groove 404 is provided in the inner mold groove 402, and a sealing ring 6 is provided in the sealing groove 404. The sealing ring 6 is in contact with the bottom of the inner mold shell 301.

[0033] In one embodiment of this utility model, the bladder skin 2 is disposed between the outer wall of the inner mold shell 301 and the inner wall 103 of the outer mold, and the bladder skin 2 is disposed along the outer wall of the inner mold shell 301.

[0034] In one embodiment of this utility model, the vulcanizing outer mold 1 is fitted onto the surface of the vulcanizing inner mold 3.

[0035] Specific working principle:

[0036] During vulcanization, air can be introduced into the cavity through the outer cavity air inlet pipe 7 and the inner cavity air inlet pipe 8;

[0037] The sealing ring 6 is installed at the connection between the tooling base 401 and the inner mold shell 301 to seal the connection and prevent air leakage.

[0038] Gas is introduced into the outer cavity air chamber 102 through the outer cavity air inlet pipe 7, and the gas fills the outer cavity air chamber 102.

[0039] The embodiments of this utility model are given for the purpose of illustration and description. Although embodiments of this utility model have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this utility model. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this utility model.

Claims

1. An air spring vulcanization tool comprising a vulcanization outer mold (1) and a vulcanization inner mold (3), a bladder skin (2) being provided between the vulcanization outer mold (1) and the vulcanization inner mold (3), characterized in that: The vulcanizing outer mold (1) comprises an outer shell (101) and an outer mold inner wall (103), an outer cavity air chamber (102) is arranged between the outer shell (101) and the outer mold inner wall (103), one side of the outer shell (101) is connected with an outer cavity air inlet pipe (7), the outer cavity air inlet pipe (7) penetrates the outer shell (101) and communicates with the inner wall of the outer cavity air chamber (102), the vulcanizing inner mold (3) comprises an inner mold shell (301), the inner mold shell (301) is a hollow structure, an air inlet hole (302) is arranged at the bottom of the inner mold shell (301), an upper tooling (5) is arranged at the top of the vulcanizing outer mold (1), a lower tooling (4) is connected to the bottom of the vulcanizing inner mold (3), and an inner cavity air inlet pipe (8) is fixedly connected to the bottom of the lower tooling (4) and communicates with the vulcanizing inner mold (3).

2. The air spring curing fixture of claim 1, wherein: The lower tooling (4) comprises a tooling seat (401), an inner mold groove (402) is arranged on the surface of the tooling seat (401), a communication air hole (403) is arranged in the middle of the inner mold groove (402), and the bottom of the inner mold shell (301) is fixedly connected in the inner mold groove (402).

3. The air spring curing fixture of claim 2, wherein: The air inlet hole (302) communicates with the communication air hole (403), and the pipe opening of the inner cavity air inlet pipe (8) is arranged in alignment with the communication air hole (403).

4. The air spring curing fixture of claim 2, wherein: A sealing groove (404) is arranged in the inner mold groove (402), the sealing groove (404) is provided with a sealing ring (6), and the sealing ring (6) is in contact with the bottom of the inner mold shell (301).

5. The air spring curing fixture of claim 1, wherein: The bladder skin (2) is arranged between the outer wall of the inner mold shell (301) and the outer mold inner wall (103), and the bladder skin (2) is arranged along the outer wall of the inner mold shell (301).

6. The air spring curing fixture of claim 1, wherein: The vulcanizing outer mold (1) is sleeved on the surface of the vulcanizing inner mold (3).