Explosion-proof reinforced motorcycle inner tube

By employing a multi-layered structural design and reinforced valve assembly, the problem of insufficient puncture resistance in traditional motorcycle inner tubes has been solved, achieving high-strength support, sealing, protection, and wear resistance, significantly improving the safety and service life of motorcycle inner tubes.

CN223999281UActive Publication Date: 2026-03-17QINGDAO SUMMIT RUBBER IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Traditional motorcycle inner tubes are prone to breakage under high pressure, high speed friction, or puncture by sharp objects. The airtight rubber layer is difficult to seal the cracks, resulting in insufficient explosion-proof performance, rapid gas leakage, high riding risk, and short service life.

Method used

It adopts a multi-layer structure design, including a cord layer, an airtight rubber layer, an explosion-proof layer, a buffer layer, a sidewall rubber layer, and a puncture-proof layer, which respectively provide structural support, sealing, buffering, protection, and anti-oxidation functions. The service life is extended by anti-oxidation coating and wear-resistant coating, and the airtightness and stability are improved by combining reinforcing strips and valve assembly.

Benefits of technology

It effectively disperses dynamic stress, prevents deformation, stops gas leakage, absorbs impact energy, intercepts sharp objects, reduces vibration, extends service life, and improves riding safety and stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223999281U_ABST
    Figure CN223999281U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of motorcycle accessories, and discloses an explosion-proof reinforced motorcycle inner tube, which comprises an inner tube main body, an explosion-proof layer which absorbs high-pressure impact energy by using a tear-resistant material and reduces the risk of sudden tire burst, and a sidewall rubber layer which resists external friction and chemical corrosion through a weather-resistant formula. And the anti-puncturing layer actively intercepts puncturing of sharp objects by means of a high-density fiber net, and the breakage expansion range is inhibited. According to the anti-explosion reinforced motorcycle inner tube, the cord thread layer provides core supporting force for the inner tube through the high-strength fiber woven network, dynamic stress in the driving process is effectively dispersed, deformation is prevented from being out of control, meanwhile, the cord thread layer is tightly combined with the airtight rubber layer to form a double-sealing barrier, gas leakage is blocked, and high-pressure impact is resisted through the anti-tearing characteristic of the anti-explosion layer; furthermore, a high-density fiber net of the anti-puncturing layer is combined, so that puncturing of sharp objects can be actively intercepted, damage expansion is slowed down, and a three-dimensional safety protection system from inside to outside is constructed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of motorcycle parts technology, specifically to an explosion-proof reinforced motorcycle inner tube. Background Technology

[0002] As the core component of pneumatic tires, motorcycle inner tubes maintain tire shape and absorb road impacts through internal air pressure. Their traditional design mainly relies on a single-layer rubber structure to achieve sealing and cushioning functions, but this is limited by material strength and structural simplicity.

[0003] When traditional inner tubes encounter high pressure, high-speed friction, or puncture by sharp objects, the cord layer is prone to breakage due to stress concentration. The airtight rubber layer is unable to effectively seal the crack propagation path, leading to rapid gas leakage or even instantaneous tire blowout. At the same time, the lack of a puncture-proof layer or insufficient thickness prevents the inner tube from dispersing the energy of sudden impacts. The low coverage of high-density fibers in the puncture-proof layer further weakens the active defense against puncture damage. These problems significantly increase the riding risk and shorten the lifespan of the inner tube. Especially in complex road conditions or extreme load scenarios, the insufficient puncture-proof performance of traditional inner tubes directly restricts the safety and reliability of motorcycles. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide an explosion-proof reinforced motorcycle inner tube to solve the problem of poor explosion-proof performance of traditional motorcycle inner tubes mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an explosion-proof reinforced motorcycle inner tube, comprising an inner tube body, an inner tube valve assembly fixedly disposed on the inner ring of the inner tube body, the inner tube body comprising a cord layer, an airtight rubber layer fixedly disposed on the outer ring of the cord layer, an explosion-proof layer fixedly disposed on the outer layer of the airtight rubber layer, a buffer layer fixedly disposed on the outer layer of the explosion-proof layer, a sidewall rubber layer fixedly disposed on the outer layer of the buffer layer, a puncture-proof layer fixedly disposed on the outer layer of the sidewall rubber layer, and an anti-oxidation coating sprayed on the outer layer of the puncture-proof layer. The cord layer provides structural support through a high-strength fiber woven network, dispersing motion. The tire is designed to withstand stress and prevent uncontrolled deformation, maintaining tire shape stability. The airtight rubber layer tightly adheres to the cord layer to form a sealed barrier, preventing gas leakage and enhancing the even distribution of internal pressure. The puncture-proof layer uses tear-resistant materials to absorb high-pressure impact energy, reducing the risk of sudden tire blowouts. The cushioning layer uses elastic rubber to absorb the energy from road bumps, reducing the amplitude of vibration transmission and improving riding comfort. The sidewall rubber layer uses a weather-resistant formula to resist external friction and chemical corrosion, slowing down the aging of the tire body. The puncture-proof layer uses a high-density fiber mesh to actively intercept sharp objects and inhibit the spread of damage. The anti-oxidation coating slows down the aging process of materials by inhibiting the oxidation reaction of rubber molecules, extending service life.

[0008] Preferably, the outer layer of the antioxidant coating is coated with a wear-resistant coating, and the outer layer of the wear-resistant coating is coated with a talc powder coating. The wear-resistant coating uses high-hardness particles to fill the micropores on the surface to reduce the friction loss rate. The talc powder coating reduces the outer layer resistance during installation by relying on its low friction characteristics, ensuring a smooth fit between the inner tube and the rim.

[0009] Preferably, the valve assembly includes a reinforcing plate, and the reinforcing plate is fixedly disposed inside the inner tube body. The reinforcing plate is rigidly connected to fix the valve area, thereby improving structural stability.

[0010] Preferably, a valve body is fixedly provided at the end of the reinforcing sheet away from the inner tube body. The valve body is connected to the reinforcing sheet through a connecting rod. The connecting rod securely connects the valve body and the reinforcing sheet, maintaining airtightness and preventing the interface from loosening.

[0011] Preferably, a valve core is provided at the end of the valve body away from the inner tube body, and a valve cap is movably provided at the front end of the valve core. The valve core adjusts the gas flow through a precision valve to ensure inflation efficiency and sealing. The valve cap covers the front end of the valve to prevent dust and moisture from entering the valve body and maintain valve cleanliness.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This explosion-proof reinforced motorcycle inner tube has a cord layer that provides core support through a high-strength fiber woven network, effectively dispersing dynamic stress during driving and preventing deformation and loss of control. At the same time, it is tightly combined with the airtight rubber layer to form a double sealing barrier, which not only prevents gas leakage but also uses the tear-resistant properties of the explosion-proof layer to resist high-pressure impact. Furthermore, combined with the high-density fiber mesh of the puncture-proof layer, it can actively intercept sharp objects and slow down the expansion of damage, thus constructing a three-dimensional safety protection system from the inside out.

[0014] 2. This explosion-proof reinforced motorcycle inner tube features a buffer layer that absorbs road bumps through elastic rubber material, reducing the intensity of vibration transmitted inward. Combined with the weather-resistant formula of the sidewall rubber layer, it can simultaneously alleviate the erosion of the tire body by external friction and chemical corrosion. The talc coating reduces the resistance of the outer layer during installation through its low-friction characteristics, ensuring a smoother fit between the inner tube and the rim. This dynamic adaptation design significantly improves riding stability and handling feedback sensitivity.

[0015] 3. This explosion-proof reinforced motorcycle inner tube features an anti-oxidation coating that slows down the aging process by inhibiting the oxidation and breakage of rubber molecular chains, while a wear-resistant coating uses high-hardness particles to fill the surface micropores and reduce the wear rate. The synergistic effect of the two significantly extends the service life of the inner tube. The valve assembly maintains airtight stability through the rigid connection between the reinforcing plate and the valve body. Combined with the dustproof sealing function of the valve cap, tire pressure adjustment and daily maintenance are more convenient and reliable. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the motorcycle inner tube of this utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the motorcycle inner tube of this utility model;

[0018] Figure 3 This is a schematic diagram of the air nozzle assembly structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the inner tube material structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the coating material structure of this utility model.

[0021] In the diagram: 1. Inner tube body; 101. Cord layer; 102. Airtight rubber layer; 103. Explosion-proof layer; 104. Buffer layer; 105. Sidewall rubber layer; 106. Puncture-proof layer; 107. Anti-oxidation coating; 108. Wear-resistant coating; 109. Talc coating; 2. Valve assembly; 201. Reinforcing plate; 202. Connecting rod; 203. Valve body; 204. Valve core; 205. Valve cap. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 This utility model provides a technical solution: an explosion-proof reinforced motorcycle inner tube, which includes an inner tube body 1, an inner tube valve assembly 2 fixedly disposed on the inner ring of the inner tube body 1, an inner tube body 1 including a cord layer 101, an airtight rubber layer 102 fixedly disposed on the outer ring of the cord layer 101, an explosion-proof layer 103 fixedly disposed on the outer layer of the airtight rubber layer 102, a buffer layer 104 fixedly disposed on the outer layer of the explosion-proof layer 103, a sidewall rubber layer 105 fixedly disposed on the outer layer of the buffer layer 104, a puncture-proof layer 106 fixedly disposed on the outer layer of the sidewall rubber layer 105, and an anti-oxidation coating 107 sprayed on the outer layer of the puncture-proof layer 106. The inner tube body 1 utilizes the cord layer 101 to... A high-strength fiber woven network disperses dynamic stress and provides support to prevent excessive tire deformation. The airtight rubber layer 102 closely adheres to the cord layer 101 to form a sealing barrier to prevent gas leakage and maintain a uniform internal pressure distribution. The puncture-proof layer 103 absorbs high-pressure impact energy with tear-resistant materials to reduce the risk of tire blowout. The buffer layer 104 uses elastic rubber to buffer the energy of road bumps, thereby reducing the amplitude of vibration transmission. The sidewall rubber layer 105 resists external friction and chemical corrosion with a weather-resistant formula to delay tire aging. The puncture-proof layer 106 uses a high-density fiber mesh to actively intercept sharp objects and limit the extent of damage expansion. The anti-oxidation coating 107 delays the material aging process by inhibiting the oxidation reaction of rubber molecules.

[0024] The outer layer of the anti-oxidation coating 107 is coated with a wear-resistant coating 108, and the outer layer of the wear-resistant coating 108 is coated with a talc coating 109. The valve assembly 2 includes a reinforcing plate 201. The reinforcing plate 201 is fixedly installed inside the inner tube body 1. The wear-resistant coating 108 uses high-hardness particles to fill the surface micropores to reduce the friction loss rate. The talc coating 109 relies on low friction characteristics to reduce the outer resistance during installation and ensure smooth contact between the inner tube and the rim. The valve assembly 2 improves the structural stability of the valve area and disperses the stress at the connection point through the reinforcing plate 201.

[0025] A valve body 203 is fixedly installed at the end of the reinforcing plate 201 away from the inner tube body 1. The valve body 203 is connected to the reinforcing plate 201 through a connecting rod 202. A valve core 204 is installed at the end of the valve body 203 away from the inner tube body 1. A valve cap 205 is movably installed at the front end of the valve core 204. The connecting rod 202 rigidly connects the valve body 203 and the reinforcing plate 201 to maintain airtightness and prevent the interface from loosening. The valve body 203 serves as a gas inflation / deflation channel, controlling the gas flow direction and stabilizing the tire pressure through its internal structure. The valve core 204 has a built-in precision valve to regulate the gas flow rate to balance inflation efficiency and sealing. The valve cap 205 covers the front end of the valve core 204 to prevent dust and moisture from entering the interior of the valve body 203 to maintain valve cleanliness.

[0026] Working principle: The inner tube body 1 provides structural support and distributes stress through its internal cord layer 101 as a skeleton. The outer ring airtight rubber layer 102 of the cord layer 101 ensures gas sealing and prevents leakage. The explosion-proof layer 103 uses high-strength materials to resist sudden changes in internal pressure. The buffer layer 104 absorbs external impact energy and reduces vibration transmission. The sidewall rubber layer 105 protects the internal structure from external wear and chemical corrosion. The puncture-proof layer 106 uses high-density fibers to prevent punctures by sharp objects. The anti-oxidation coating 107 delays rubber aging and improves performance. To improve weather resistance, the wear-resistant coating 108 enhances the surface's anti-friction performance and extends its service life. The talc coating 109 reduces the outer layer's frictional resistance during installation, facilitating operation. The valve assembly 2 is fixed inside the inner tube body 1 by the reinforcing plate 201 and improves the strength of the valve area. The connecting rod 202 securely connects the valve body 203 to the reinforcing plate 201 to ensure airtightness. The valve body 203 controls the inflation and deflation of gas and maintains stable tire pressure through the valve core 204. The valve cover 205 prevents dust and moisture from entering the valve core 204 and keeps the valve clean.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A run-flat reinforced motorcycle inner tube, characterized in that: The inner circle of the inner tube body (1) is fixedly provided with an air valve assembly (2), the inner tube body (1) comprises a cord layer (101), the outer circle of the cord layer (101) is fixedly provided with an airtight rubber layer (102), the outer layer of the airtight rubber layer (102) is fixedly provided with an explosion-proof layer (103), the outer layer of the explosion-proof layer (103) is fixedly provided with a buffer layer (104), the outer layer of the buffer layer (104) is fixedly provided with a sidewall rubber layer (105), the outer layer of the sidewall rubber layer (105) is fixedly provided with a puncture-proof layer (106), and the outer layer of the puncture-proof layer (106) is sprayed with an antioxidant coating (107).

2. A reinforced motorcycle tube according to claim 1, characterized in that: The outer layer of the antioxidant coating (107) is sprayed with a wear-resistant coating (108), and the outer layer of the wear-resistant coating (108) is sprayed with a talcum powder coating (109).

3. A reinforced motorcycle tube according to claim 1, wherein: The inner tube body (1) is internally fixedly provided with a reinforcing sheet (201).

4. A reinforced motorcycle inner tube according to claim 3, characterized in that: One end of the reinforcing sheet (201) away from the inner tube body (1) is fixedly provided with a valve body (203), and the valve body (203) is connected with the reinforcing sheet (201) through a connecting rod (202).

5. A reinforced motorcycle inner tube according to claim 4, characterized in that: One end of the valve body (203) away from the inner tube body (1) is provided with an air valve core (204), and the front end of the air valve core (204) is movably provided with an air valve cover (205).