Arrangement device for binding elevator guide rails

By designing an alignment device for bundling elevator guide rails, the automatic alignment and synchronous bundling of guide rails are achieved using components such as traction rollers, motors, and rotating rollers. This solves the problem of position adjustment when bundling multiple guide rails, improves production efficiency and tightness, and reduces labor intensity and the risk of guide rail damage.

CN223999837UActive Publication Date: 2026-03-17ZHANGJIAGANG XINLIN MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

In the production process of elevator guide rails, the existing technology requires adjusting the position of multiple guide rails when bundling them together, which affects the continuity and efficiency of processing and is labor-intensive.

Method used

An alignment device for bundling elevator guide rails was designed, comprising a traction roller, a motor, a rotating roller, and multiple bundling machine bodies. In conjunction with hydraulic cylinders and fixing blocks, it achieves automatic alignment and synchronous bundling of the guide rails, reducing position adjustments and improving tightness and stability.

Benefits of technology

It achieves automatic alignment and synchronous bundling of guide rails, improving production efficiency, reducing labor intensity, enhancing bundling tightness and movement stability, and reducing the risk of guide rail deformation and damage.

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Abstract

The utility model belongs to the technical field of binding equipment, and particularly relates to a neat arrangement device for binding elevator guide rails, which comprises a side plate. The side wall of the side plate is rotationally connected with a pair of traction rollers; the side wall of the side plate is fixedly connected with a motor; the traction roller is fixedly connected to the output end of the motor; the side wall of the side plate is rotationally connected with a pair of rotating rollers; the traction rollers and the rotating rollers are arranged in a staggered mode. A plurality of strapping machine bodies are mounted in the middles of the side plates; the top of the side plate is fixedly connected with a baffle plate; by means of the structure, the traction roller, the motor and the rotating roller are arranged and used in cooperation with the multiple strapping machine bodies, elevator guide rails can be conveniently conveyed during strapping, strapping work is completed at the same time, and the situations that the process is tedious and the labor intensity is large due to the fact that the positions of the guide rails need to be adjusted for interval strapping are reduced; and meanwhile, the positions of a plurality of guide rails can be aligned and straightened, so that straightening and bundling of the guide rails are carried out at the same time.
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Description

Technical Field

[0001] This utility model belongs to the technical field of bundling equipment, specifically a bundling and aligning device for elevator guide rails. Background Technology

[0002] Elevator guide rails are two or more vertical or inclined rigid tracks installed in the elevator shaft or between floors. They provide guidance for the elevator car, counterweight, or steps and are key components related to elevator safety and operational quality.

[0003] During the production and processing of elevator guide rails, finished guide rails need to be bundled and packaged to reduce their space occupation and facilitate subsequent transportation and storage. Through long-term use and observation, it has been found that when bundling guide rails, multiple guide rails are usually bundled at the same time. However, before bundling, the guide rails need to be aligned in position and then bundled using bundling equipment. This two separate processes affect the continuity of the bundling process, thus affecting production efficiency.

[0004] Therefore, this utility model provides an alignment device for bundling elevator guide rails. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one of the problems mentioned in the background art, an alignment device for bundling elevator guide rails is proposed.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: An elevator guide rail bundling and aligning device of this utility model includes a side plate; a pair of traction rollers are rotatably connected to the side wall of the side plate; a motor is fixedly connected to the side wall of the side plate; the traction rollers are fixedly connected to the output end of the motor; a pair of rotating rollers are rotatably connected to the side wall of the side plate; the traction rollers and rotating rollers are alternately arranged; multiple bundling machine bodies are installed in the middle of the side plate; a baffle is fixedly connected to the top of the side plate. Through the above structure, by setting the traction rollers, motor, and rotating rollers, and using multiple bundling machine bodies in conjunction, it is convenient to transport the elevator guide rails during bundling and complete the bundling work simultaneously. This reduces the need for interval bundling to adjust the position of the guide rails, which leads to a cumbersome process and high labor intensity. Simultaneously, it allows the positions of multiple guide rails to be aligned and straightened, thereby achieving simultaneous alignment and bundling of the guide rails.

[0007] Preferably, a plurality of first fixing frames are fixedly connected to the bottom of the side plate; a first hydraulic cylinder is fixedly connected to the top of the first fixing frame; a fixing block is fixedly connected to the top of the first hydraulic cylinder; a fixing rod is fixedly connected to the side wall of the side plate; a pair of sliders are slidably connected to the middle of the fixing rod; a connecting rod is hinged to the slider and the fixing block; and a vertical plate is fixedly connected to the top of the slider. With the above structure, the first hydraulic cylinder and the fixing block, together with the slider and the vertical plate, can improve the tightness of the binding by clamping the guide rail, and at the same time improve the stability of its movement when it is removed from the guide rail, so as to reduce the occurrence of deviation.

[0008] Preferably, a plurality of spring rods are installed in the middle of the upright plate; a top plate is fixed to the end of each spring rod; through the above structure, the spring rods and the top plate can generate a buffering force when the upright plate clamps the guide rail, thereby reducing the bending of the guide rail when the clamping force between the upright plate and the guide rail is too strong.

[0009] Preferably, multiple airbags are fixedly connected to the side wall of the baffle; a rubber plate is fixedly connected to the side wall of the airbag; through the above structure, the airbags and rubber plate can reduce the deformation and damage of the guide rail caused by impact.

[0010] Preferably, a support frame is fixedly connected to the end of the side plate; multiple support rollers are rotatably connected to the middle of the support frame; through the above structure, the support frame and support rollers can improve the convenience of loading and unloading materials during the binding process of the guide rail.

[0011] Preferably, a second fixed frame is fixedly connected to the bottom of the support frame; a second hydraulic cylinder is fixedly connected to the middle of the second fixed frame; and a push plate is fixedly connected to the top of the second hydraulic cylinder. With the above structure, the second hydraulic cylinder and the push plate can be set up to easily lift the bundled guide rails, so as to facilitate subsequent hoisting or transportation work and improve the convenience of use.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The elevator guide rail bundling alignment device of this utility model, by setting traction rollers, motors and rotating rollers, and using multiple bundling machine bodies, can facilitate the transportation of elevator guide rails during bundling and complete the bundling work at the same time. This reduces the need to adjust the position of the guide rails for interval bundling, which leads to a more cumbersome process and high labor intensity. At the same time, it can align and straighten the positions of multiple guide rails, thereby realizing the simultaneous alignment and bundling of guide rails.

[0014] 2. The elevator guide rail bundling alignment device of this utility model, by setting a first hydraulic cylinder and a fixing block, and cooperating with a slider and a vertical plate, can improve the tightness of bundling by clamping the guide rail, and at the same time improve the stability of its movement when moving out of the guide rail, so as to reduce the occurrence of deviation. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a perspective view of the present invention;

[0017] Figure 2 This is a schematic diagram of the cooperation structure between the baffle and the side plate in this utility model;

[0018] Figure 3 This is a schematic diagram of the cooperation structure between the first hydraulic cylinder and the vertical plate in this utility model;

[0019] Figure 4 This is a schematic diagram of the support frame in this utility model.

[0020] Legend:

[0021] 1. Side plate; 11. Traction roller; 12. Motor; 13. Rotating roller; 14. Strapping machine body; 15. Baffle; 2. First fixed frame; 21. First hydraulic cylinder; 22. Fixed block; 23. Fixed rod; 24. Sliding block; 25. Vertical plate; 3. Spring rod; 31. Top plate; 4. Airbag; 41. Rubber plate; 5. Support frame; 51. Support roller; 6. Second fixed frame; 61. Second hydraulic cylinder; 62. Push plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Specific implementation examples are given below.

[0024] like Figures 1 to 2As shown in the embodiment of this utility model, an elevator guide rail bundling and aligning device includes a side plate 1; a pair of traction rollers 11 are rotatably connected to the side wall of the side plate 1; a motor 12 is fixedly connected to the side wall of the side plate 1; the traction rollers 11 are fixedly connected to the output end of the motor 12; a pair of rotating rollers 13 are rotatably connected to the side wall of the side plate 1; the traction rollers 11 and rotating rollers 13 are staggered; multiple bundling machine bodies 14 are installed in the middle of the side plate 1; a baffle 15 is fixedly connected to the top of the side plate 1; during operation, one end of the elevator guide rail to be bundled is placed on the traction roller 11, and then the motor 12 is started to drive the traction roller 11 to rotate, thereby driving the elevator guide rail to be conveyed into the rotating roller 13 and the bundling machine body 14. When the end of the guide rail is aligned with the 15, the device is completed. Upon contact, 15 aligns the ends of multiple guide rails, thereby straightening their positions. When the middle of the guide rail is inside multiple strapping machine bodies 14, the strapping machine bodies 14 strap the guide rails. Then, the motor 12 is started to reverse and drive the strapped guide rails out of the strapping machine bodies 14. Through the above structure, the traction roller 11 is set up with the motor 12 and the rotating roller 13, and multiple strapping machine bodies 14 are used in conjunction to facilitate the transport of elevator guide rails during strapping and complete the strapping work at the same time. This reduces the need to adjust the position of the guide rails for interval strapping, which leads to a more cumbersome process and high labor intensity. At the same time, 15 can align the positions of multiple guide rails, thereby realizing the straightening and strapping of the guide rails at the same time.

[0025] like Figure 2 and Figure 3 As shown, multiple first fixing frames 2 are fixedly connected to the bottom of the side plate 1; a first hydraulic cylinder 21 is fixedly connected to the top of the first fixing frame 2; a fixing block 22 is fixedly connected to the top of the first hydraulic cylinder 21; a fixing rod 23 is fixedly connected to the side wall of the side plate 1; a pair of sliders 24 are slidably connected to the middle of the fixing rod 23; the sliders 24 and the fixing block 22 are hinged together by a connecting rod; a vertical plate 25 is fixedly connected to the top of the sliders 24; during operation, after the guide rail is conveyed into the strapping machine body 14, the first hydraulic cylinder 21 is activated to retract, causing the fixing block 22 to descend, at which time... The upright plates 25 are brought closer together to clamp the guide rail, and then the strapping machine body 14 is used to strap them. After strapping, the upright plates 25 are kept in a clamped state, which can guide the guide rail when it is moved out. Then the first hydraulic cylinder 21 is stretched to make the upright plates 25 move away from each other. Through the above structure, the first hydraulic cylinder 21 and the fixing block 22 are set together with the slider 24 and the upright plates 25. The tightness of the strapping can be improved by clamping the guide rail, and the stability of its movement can be improved when the guide rail is moved out to reduce the occurrence of deviation.

[0026] like Figure 3As shown, multiple spring rods 3 are installed in the middle of the upright plate 25; a top plate 31 is fixed to the end of each spring rod 3; during operation, when the upright plate 25 clamps the guide rail, the top plate 31 will first contact the guide rail, thereby driving the spring rods 3 to continuously contract as the upright plate 25 gradually closes, thus generating a buffering force. Through the above structure, the spring rods 3 and the top plate 31 can generate a buffering force when the upright plate 25 closes and clamps the guide rail, thereby reducing the bending of the guide rail when the clamping force between the upright plate 25 and the guide rail is too strong.

[0027] like Figure 2 As shown, multiple airbags 4 are fixedly connected to the side wall of the baffle 15; a rubber plate 41 is fixedly connected to the side wall of the airbag 4; during operation, when the guide rail is being conveyed, its end will contact the rubber plate 41, and when it impacts the rubber plate 41, the airbag 4 will contract and rebound to buffer and reduce shock, and under the action of the continuous rotation of the traction roller 11, the end of the guide rail will be in close contact with the rubber plate 41. Through the above structure, by setting the airbag 4 and the rubber plate 41, the deformation and damage of the guide rail caused by impact force can be reduced.

[0028] like Figure 1 and Figure 4 As shown, a support frame 5 is fixedly connected to the end of the side plate 1; multiple support rollers 51 are rotatably connected to the middle of the support frame 5; during operation, when the guide rail is being fed into the strapping machine body 14 or when the strapped guide rail is being removed, the guide rail is placed on the support rollers 51. At this time, the support frame 5 and the support rollers 51 will support the guide rail, thereby facilitating the loading or unloading of the guide rail during strapping. Through the above structure, the support frame 5 and the support rollers 51 can improve the convenience of loading and unloading the guide rail during strapping.

[0029] like Figure 4 As shown, a second fixed frame 6 is fixedly connected to the bottom of the support frame 5; a second hydraulic cylinder 61 is fixedly connected to the middle of the second fixed frame 6; a push plate 62 is fixedly connected to the top of the second hydraulic cylinder 61. During operation, after the single-bundled guide rail moves onto the support roller 51, the second hydraulic cylinder 61 is activated to stretch, thereby driving the push plate 62 to rise. At this time, the push plate 62 will lift the bundled guide rail. Then, a forklift or hoisting equipment can be used to move the bundled guide rail away. Then, the second hydraulic cylinder 61 is retracted to drive the push plate 62 to descend below the support roller 51. Through the above structure, the second hydraulic cylinder 61 and the push plate 62 are set to facilitate lifting the bundled guide rail, which is convenient for subsequent hoisting or transportation work and improves the convenience of use.

[0030] like Figure 2 As shown, the surfaces of the traction roller 11 and the rotating roller 13 are both made of rubber. Through the above structure, the surfaces of the traction roller 11 and the rotating roller 13 are made of rubber, which can increase the friction between their surfaces and the elevator guide rail, thereby improving the stability of the guide rail when it moves.

[0031] Working principle: Place one end of the elevator guide rail to be bundled on the traction roller 11, then start the motor 12 to drive the traction roller 11 to rotate, thereby driving the elevator guide rail to be conveyed into the rotating roller 13 and the bundling machine body 14. When the end of the guide rail contacts 15, 15 will align the ends of multiple guide rails, thereby straightening the position of multiple guide rails. When the middle of the guide rail is inside multiple bundling machine bodies 14, the bundling machine body 14 bundles the guide rail. Then start the motor 12 to reverse and drive the bundling. The guide rail is removed from the strapping machine body 14. After the guide rail is transported into the strapping machine body 14, the first hydraulic cylinder 21 is activated to retract, causing the fixing block 22 to descend. At this time, the upright plates 25 can be moved closer together, thereby clamping the guide rail. Then, the strapping machine body 14 is used for strapping. After strapping, the clamping state of the upright plates 25 is maintained, which can guide the strapped guide rail when it is removed. Then, the first hydraulic cylinder 21 is activated to stretch, causing the upright plates 25 to move away from each other. When the upright plates 25 clamp the guide rail, the top plate 31 will first contact the guide rail. As the upright plates 25 gradually gather, the spring rod 3 will continuously retract, thereby generating a buffering force. When the guide rail is being transported, its end will contact the rubber plate 41. When it hits the rubber plate 41, the airbag 4 will contract and rebound to buffer and dampen the shock. Under the action of the continuous rotation of the traction roller 11, the end of the guide rail will be in close contact with the rubber plate 41. When the guide rail is being transported into the strapping machine body 14 or the strapped guide rail is being removed, the guide rail is then transported into the strapping machine body 14. When the guide rail is being laid, it is placed on the support roller 51. At this time, the support frame 5 and the support roller 51 will support the guide rail, which makes it easier to load or unload the guide rail during the binding process. After the single-bundled guide rail is moved onto the support roller 51, the second hydraulic cylinder 61 is activated to stretch, thereby driving the push plate 62 to rise. At this time, the push plate 62 will lift the bound guide rail. Then, a forklift or lifting equipment can be used to move the bound guide rail away. Then, the second hydraulic cylinder 61 is retracted to drive the push plate 62 to descend below the support roller 51.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An elevator guide rail bundling alignment device comprising a side plate (1); characterized in that: The side plate (1) side wall rotationally connected with a pair of traction roller (11); The side plate (1) side wall fixed with motor (12); The traction roller (11) is fixed in the output end of motor (12); The side plate (1) side wall rotationally connected with a pair of turn roller (13); The traction roller (11) and turn roller (13) staggered arrangement; The side plate (1) middle installation has a plurality of bundling machine body (14); The side plate (1) top fixed with baffle (15).

2. The alignment device for bundling elevator guide rails according to claim 1, characterized in that: The side plate (1) bottom fixed with a plurality of first fixed frame (2); The first fixed frame (2) top fixed with first hydraulic cylinder (21); The first hydraulic cylinder (21) top fixed with fixed block (22); The side plate (1) side wall fixed with fixed rod (23); The fixed rod (23) middle slidingly connected with a pair of sliding block (24); The sliding block (24) and fixed block (22) hinged with connecting rod; The sliding block (24) top fixed with vertical plate (25).

3. The alignment device for bundling elevator guide rails according to claim 2, characterized in that: The vertical plate (25) middle installation has a plurality of spring rod (3); The spring rod (3) end fixed with top plate (31).

4. The alignment device for bundling elevator guide rails according to claim 1, characterized in that: The baffle (15) side wall fixed with a plurality of air bag (4); The air bag (4) side wall fixed with rubber plate (41).

5. The alignment device for bundling elevator guide rails according to claim 1, characterized in that: The side plate (1) end fixed with support frame (5); The support frame (5) middle rotationally connected with a plurality of support roller (51).

6. The elevator guide rail aligning device for bundling according to claim 5, characterized in that: The support frame (5) bottom fixed with second fixed frame (6); The second fixed frame (6) middle fixed with second hydraulic cylinder (61); The second hydraulic cylinder (61) top fixed with push plate (62).

7. The alignment device for bundling elevator guide rails according to claim 1, characterized in that: The traction roller (11) and turn roller (13) surface are all rubber material.