Auxiliary conveying device for friction line conveying system

Abstract

The utility model relates to the technical field of automobile manufacturing, in particular to an auxiliary conveying device for a friction line conveying system, which comprises a machine frame, a friction line conveying device and an auxiliary conveying device, the driving device comprises a motor and a transmission shaft, and the transmission shaft penetrates through the two side plates and is rotationally connected with the two side plates through bearings; the driving assembly comprises a driving conveying wheel and a driving belt wheel which are coaxially and rigidly connected to the transmission shaft; the driven assembly comprises a supporting shaft parallel to the transmission shaft, a driven conveying wheel and a driven belt wheel are rotationally arranged on the supporting shaft, and the driving belt wheel and the driven belt wheel are in belt transmission; the driving conveying wheel and the driven conveying wheel are correspondingly arranged in the axial direction of the rack to form a conveying path. The lifting appliance assembly can be stably and linearly conveyed on the conveying path of the driving conveying wheel and the driven conveying wheel under the action of friction force, the conveying stability of the lifting appliance assembly can be effectively improved, and the equipment maintenance cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of automobile manufacturing technology, and in particular to an auxiliary conveying device for a friction line conveying system. Background Technology

[0002] In automotive production lines, friction line conveyor systems are a crucial component of traditional conveying and assembly. Current technologies often employ suspended conveyor lines to assemble workpieces such as car doors. The conveying devices typically use a single chain-driven conveyor belt. Because brief pauses are required between workstations for assembly, this single chain-driven method leads to instability and swaying of the lifting components during transport between workstations. This lack of stable support and power drive causes the lifting components to sway during transport, resulting in insufficient stability, accelerated wear on the conveyor line, and higher maintenance costs. Utility Model Content

[0003] The purpose of this invention is to provide an auxiliary conveying device for a friction line conveying system, used for the auxiliary conveying of lifting assemblies. It has a simple structure, stable operation, and can effectively improve the stability of lifting assembly conveying and reduce equipment maintenance costs.

[0004] To solve the above-mentioned technical problems, the embodiments of this utility model provide a technical solution as follows:

[0005] An auxiliary conveying device for a friction wire conveying system includes:

[0006] The frame includes two side plates arranged parallel to each other along the axial direction;

[0007] The drive device includes a motor and a reducer connected to the output shaft of the motor. The output end of the reducer is connected to a transmission shaft, which passes through two side plates and is rotatably connected to the two side plates via bearings.

[0008] The active component includes an active conveyor wheel and an active pulley that are rigidly connected coaxially to the drive shaft, and the active conveyor wheel and the active pulley are located between the two side plates;

[0009] The driven component includes a support shaft arranged parallel to the drive shaft, with both ends of the support shaft fixed to two side plates, and a driven conveying wheel and a driven pulley rotatably mounted on the support shaft;

[0010] A transmission belt connects the driving pulley and the driven pulley to form a belt drive.

[0011] The active conveying wheel and the driven conveying wheel are arranged axially along the frame to form a conveying path.

[0012] Furthermore, at least two sets of driven components are arranged at intervals along the axial direction of the frame, and the driven pulleys of adjacent driven components are connected in series by a transmission belt.

[0013] Furthermore, the reducer is rigidly connected to the side plate of the frame via a torque arm.

[0014] Furthermore, the motor is a servo motor with a positioning accuracy of ≤0.1mm.

[0015] Furthermore, the transmission belt is made of polyurethane.

[0016] Furthermore, the center distance between the drive shaft and the support shaft is 1.5 meters to 3 meters.

[0017] Furthermore, the drive shaft is fixed to the drive conveyor wheel and drive pulley by keyway fitting or welding.

[0018] Furthermore, the driven pulley and the driven conveyor wheel are fixed together by integral molding or welding.

[0019] This utility model provides an auxiliary conveying device for a friction line conveying system. Compared with the prior art, it drives the active component through a drive device and uses belt drives for both the active and driven components. This allows the lifting assembly to achieve stable linear transmission along the conveying path of the active and driven conveying wheels under the action of friction. The structure is simple and the operation is stable. The auxiliary conveying device provides stable support and transmission for the lifting assembly, improving the stability of the lifting assembly's transmission between different workstations. This helps reduce wear on the workpiece conveying equipment caused by the swinging of the lifting assembly during the conveying process, effectively reducing equipment maintenance costs. The multiple driven components can meet the needs of different conveying distances between workstations. The servo motor improves the positioning accuracy of the auxiliary conveying device. The active and driven component modules improve the efficiency of equipment maintenance and replacement, further reducing equipment maintenance costs. Attached Figure Description

[0020] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings represent similar elements. Unless otherwise stated, the figures in the drawings do not constitute a limitation on scale.

[0021] Figure 1 This is a top view of an auxiliary conveying device for a friction wire conveying system according to an embodiment of this utility model;

[0022] Figure 2 This is a front view of an auxiliary conveying device for a friction wire conveying system according to an embodiment of this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1. Motor; 2. Reducer; 3. Torque arm; 4. Drive shaft; 5. Drive pulley; 6. Drive conveyor wheel; 7. Support shaft; 8. Driven pulley; 9. Driven conveyor wheel; 10. Frame; 101. Side plate; 11. Drive belt. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the various embodiments of this utility model will be described in detail below with reference to the accompanying drawings. However, those skilled in the art will understand that many technical details have been provided in the various embodiments of this utility model to facilitate a better understanding of this application. However, the technical solutions claimed in the claims of this application can be implemented even without these technical details and with various variations and modifications based on the following embodiments.

[0025] like Figure 1-2As shown, one embodiment of this utility model relates to an auxiliary conveying device for a friction wire conveying system. It is installed at the bottom of the friction wire conveying system, located between two adjacent workstations in the production line, and is used for auxiliary conveying of workpieces from one workstation to another to improve the stability of workpiece conveying. The auxiliary conveying device includes a frame 10, which includes two side plates 101 arranged parallel to each other along the axial direction. A driving device is fixedly installed on the side plates 101 of the frame 10. The driving device includes a motor 1 and a reducer 2 connected to the output shaft of the motor 1. The output end of the reducer 2 is connected to a transmission shaft 4. The transmission shaft 4 passes through the two side plates 101 and is rotatably connected to the two side plates 101 via bearings. Preferably, the motor 1 is a servo motor with a positioning accuracy ≤0.1mm. The active component includes an active conveying wheel 6 and an active pulley 5 rigidly connected coaxially to the transmission shaft 4. The active conveying wheel 6... The active pulley 5 is located between the two side plates 101; the driven assembly includes a support shaft 7 arranged parallel to the drive shaft 4, with both ends of the support shaft 7 fixed to the two side plates 101, and a driven conveyor wheel 9 and a driven pulley 8 rotatably arranged on the support shaft 7; the active pulley 5 and the driven pulley 8 are connected by a transmission belt 11 to form a belt drive, preferably, the transmission belt 11 is made of polyurethane, which has improved wear resistance and service life of more than 50,000 hours compared to the transmission chain in the prior art; wherein, the active conveyor wheel 6 and the driven conveyor wheel 9 are arranged axially along the frame 10 to form a conveying path. The workpiece is fixed to the lifting assembly. The drive unit drives the active assembly, and the belt drive of the active and driven assemblies enables the lifting assembly to be stably linearly transmitted along the conveying path of the active conveyor wheel 6 and the driven conveyor wheel 9 under the action of friction. The structure is simple and the operation is stable. The auxiliary conveying device supports and transmits the lifting assembly, which improves the stability of the lifting assembly between different work positions. It helps to reduce the wear of the friction line conveying system equipment caused by the swing of the lifting assembly during the conveying process, and can effectively reduce the maintenance cost of the equipment.

[0026] In use, the motor 1 provides driving force to drive the transmission shaft 4 to rotate. The transmission shaft 4 drives the drive pulley 5 and the drive conveyor 6 to rotate synchronously. The drive pulley 5 drives the driven pulley 8 and the driven conveyor 9 to rotate through belt drive. The lifting device assembly is abutted on the top surface of the drive conveyor 6 and the driven conveyor 9. Through friction, the lifting device assembly is driven to move linearly along the axial direction of the frame 10 and is smoothly conveyed to the next work station.

[0027] One embodiment relates to an auxiliary conveying device for a friction-line conveying system. Depending on the conveying distance, at least two sets of driven components are spaced apart along the axial direction of the frame 10. The driven components are located on the same side of the driving components, and the driven pulleys 8 of adjacent driven components are connected in series via a transmission belt 11. Preferably, the center distance between the drive shaft 4 and the adjacent support shaft 7 is 1.5 meters to 3 meters, and the center distance between the adjacent support shafts 7 is also 1.5 meters to 3 meters. By setting multiple sets of driven components, longer-distance transmission can be achieved, meeting the needs of different conveying distances between workstations.

[0028] One embodiment relates to an auxiliary conveying device for a friction wire conveying system, wherein the drive shaft 4 is fixed to the active conveying wheel 6 and the active pulley 5 via keyway fitting or welding; the driven pulley 8 is fixed to the driven conveying wheel 9 via integral molding or welding. The modular design of the active and driven components helps reduce the difficulty of maintenance and replacement, improves replacement efficiency, and allows for replacement of a single active or driven component in less than 10 minutes, effectively reducing equipment maintenance costs.

[0029] One embodiment relates to an auxiliary conveying device for a friction wire conveying system. The reducer 2 is rigidly connected to the side plate 101 of the frame 10 via a torque arm 3. One end of the torque arm 3 has an annular connecting part, which is coaxially arranged with the drive shaft 4 and fixed to the housing of the reducer 2 by bolts. The other end is fixedly connected to the side plate 101 by fasteners. By supporting and fixing the motor 1 and the reducer 2 through the torque arm 3, the torque borne by the reducer 2 is transmitted to the fixedly mounted frame 10, thereby balancing torque changes during operation and enhancing the stability and reliability of the drive device.

[0030] This utility model provides an auxiliary conveying device for a friction line conveying system. Compared with the prior art, it drives the active component through a drive device and uses belt drives for the active and driven components. This enables the lifting assembly to achieve stable linear transmission along the conveying path of the active and driven conveying wheels under the action of friction. The structure is simple and the operation is stable. The auxiliary conveying device provides stable support and transmission for the lifting assembly, improving the stability of the lifting assembly's transmission between different workstations. This helps reduce wear and tear on the friction line conveying system caused by the swinging of the lifting assembly during the conveying process, effectively reducing equipment maintenance costs. The multiple driven components can meet the needs of different conveying distances between workstations. The servo motor improves the positioning accuracy of the auxiliary conveying device. The active and driven component modules improve the efficiency of equipment maintenance and replacement, further reducing equipment maintenance costs.

[0031] Those skilled in the art will understand that the above embodiments are specific examples of implementing the present invention, and in practical applications, various changes can be made to them in form and detail without departing from the spirit and scope of the present invention.

Claims

1. An auxiliary conveyor for a friction wire conveyor system, characterized in that, The utility model relates to a kind of conveying device, including: Frame (10), including two side plates (101) arranged in parallel along the axial direction; Drive device, including motor (1) and the speed reducer (2) connected with the output shaft of motor (1), the output end of the speed reducer (2) is connected with transmission shaft (4), the transmission shaft (4) passes through two side plates (101) and is rotatably connected with two side plates (101) by bearing; Driving assembly, including driving conveying wheel (6) and driving pulley (5) coaxially rigidly connected on transmission shaft (4), the driving conveying wheel (6) and driving pulley (5) are located between two side plates (101); Driven assembly, including support shaft (7) arranged in parallel with transmission shaft (4), the support shaft (7) both ends are fixed to two side plates (101), the support shaft (7) is rotatably provided with driven conveying wheel (9) and driven pulley (8); Transmission belt (11), connecting driving pulley (5) and driven pulley (8) to form belt drive; Wherein, the driving conveying wheel (6) and driven conveying wheel (9) are correspondingly arranged along the axial direction of frame (10), forming conveying path.

2. Auxiliary conveyor for a friction wire transport system according to claim 1, characterized in that The driven assembly is arranged at least two groups along the axial direction of frame (10) and is connected in series by transmission belt (11) between the driven pulley (8) of adjacent driven assembly.

3. The auxiliary conveyor for a friction wire conveyor system of claim 1, wherein, The speed reducer (2) is rigidly connected with the side plate (101) of frame (10) by torsion arm (3).

4. The auxiliary conveyor for a friction wire conveyor system of claim 1, wherein, The motor (1) is servo motor (1) with positioning accuracy ≤0.1mm.

5. The auxiliary conveyor for a friction wire conveyor system of claim 1, wherein, The material of transmission belt (11) is polyurethane.

6. The auxiliary conveyor for a friction wire conveyor system of claim 1, wherein, The center distance of transmission shaft (4) and support shaft (7) is 1.5m to 3m.

7. The auxiliary conveyor for a friction wire conveyor system of claim 1, wherein, The transmission shaft (4) and driving conveying wheel (6), driving pulley (5) are fixed by key groove cooperation or welding.

8. The auxiliary conveyor for a friction wire conveyor system of claim 1, wherein, The driven pulley (8) and driven conveying wheel (9) are fixed by integral molding or welding.

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