Multi-layer composite reinforced steel-wire-free PVC (polyvinyl chloride) hose

The multi-layer composite structure of PVC hoses solves the problem of insufficient performance of traditional single-layer PVC pipes in complex environments, achieving multi-functional improvement and adapting to diverse usage needs.

CN224003311UActive Publication Date: 2026-03-17YANCHENG LEHAHA PIPE IND TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Traditional single-layer PVC pipes are difficult to meet diverse performance requirements when facing complex and varied usage scenarios. In particular, in outdoor garden irrigation, industrial production and places with high safety performance requirements, they have problems such as insufficient UV resistance, poor heat insulation, lack of flame retardancy and antistatic properties, and their simple structure cannot expand their functions.

Method used

It adopts a multi-layer composite structure, including a base layer, tensile layer, pressure-resistant layer, heat insulation layer, antibacterial layer, conductive layer, fireproof layer and buffer layer, which are made of polyester fiber, glass fiber cotton, silver ion antibacterial agent, conductive carbon black powder and triphenyl phosphate, respectively. They are fixed by threaded connection and fastening screws to form a multi-layer composite reinforced steel wire-free PVC hose.

Benefits of technology

It improves the various properties of the tube body, making it suitable for a variety of environments and meeting different usage needs. It has tensile strength, pressure resistance, heat insulation, antibacterial properties, conductivity, fire resistance and buffering functions, thus improving service life and safety.

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Abstract

The utility model discloses a multi-layer composite enhanced steel wire-free PVC (polyvinyl chloride) hose, which relates to the field of PVC hoses, and adopts the technical scheme that the multi-layer composite enhanced steel wire-free PVC hose comprises a hose body, a fixed pipe is sleeved at the end part of the hose body, fastening screws are arranged at two ends of the fixed pipe, the fastening screws penetrate through the fixed pipe and are in contact with the hose body, and the hose body is connected with the fixed pipe through threads. The pipe body comprises a base layer and an outer side, and the outer layer is fixedly arranged outside the base layer in a sleeving mode; the utility model has the beneficial effects that in actual use, the length of the pipe body inserted into the fixed pipe is adjusted to a certain extent, the pipe body is further fixed through the fastening screws, the pipe body is prevented from loosening after long-time use, and meanwhile, the pipe body consisting of the base layer, the tensile layer, the pressure-resistant layer, the thermal insulation layer, the antibacterial layer and the like is designed, so that the service life of the pipe body is prolonged, and the service life of the pipe body is prolonged. And various properties of the pipe body are effectively improved, so that the pipe has various properties, is suitable for various different working environments, and meets various production and use requirements.
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Description

Technical Field

[0001] This utility model relates to the field of PVC hoses, specifically to a multi-layer composite reinforced steel wire-free PVC hose. Background Technology

[0002] PVC hoses, widely used in daily life, play a vital role in water supply, cable protection, and industrial fluid transmission. Traditional PVC pipes are mostly made of single-layer PVC material, with a relatively simple manufacturing process. However, as the performance requirements for pipes in various sectors of modern society continue to increase, the limitations of single-layer PVC pipes are becoming increasingly apparent. Due to their limited functionality, possessing only basic flexibility, corrosion resistance, and a certain level of strength, they struggle to meet diverse needs in complex and varied application scenarios. For example, in outdoor garden irrigation, single-layer pipes lack UV resistance and are prone to aging, hardening, and cracking after prolonged exposure to sunlight. In industrial production, when used to transport high-temperature or corrosive liquids, single-layer pipes cannot provide effective heat insulation and protection, leading to a shortened service life. In some locations with high safety requirements, such as construction sites and flammable gas transportation environments, single-layer pipes lack both flame retardancy and antistatic properties, posing significant safety hazards.

[0003] More importantly, single-layer pipes have a simple structure and are difficult to expand in terms of functionality. Due to their limited internal space, they cannot accommodate the addition of different functional structural layers like multi-layer pipes, such as fiber braided layers to enhance pressure resistance, shielding layers to prevent electromagnetic interference, or insect-repellent layers to protect against pests. This makes single-layer PVC pipes significantly less adaptable, unable to meet the special performance requirements of pipes in different environments, and increasingly unable to adapt to the increasingly diverse needs of modern engineering construction and daily life applications.

[0004] Therefore, it is necessary to propose a multi-layer composite reinforced steel wire-free PVC hose. Utility Model Content

[0005] Therefore, this utility model provides a multi-layer composite reinforced steel wire-free PVC hose to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-layer composite reinforced steel wire-free PVC flexible hose, including a tube body, a fixing tube sleeved at the end of the tube body, and fastening screws at both ends of the fixing tube. The fastening screws penetrate the fixing tube and contact the tube body. The tube body and the fixing tube are connected by threads. The tube body includes a base layer and an outer layer, and the outer layer is fixedly sleeved on the outside of the base layer.

[0007] The base layer is made of PVC material. The outer layer includes a tensile layer located outside the base layer. A pressure-resistant layer is provided outside the tensile layer. A heat-insulating layer is provided outside the pressure-resistant layer. An antibacterial layer is provided outside the heat-insulating layer. A conductive layer is provided outside the antibacterial layer. A fireproof layer is provided outside the conductive layer. A buffer layer is provided outside the fireproof layer. Multiple insect repellent patches are also fixedly embedded on the pipe body and are evenly distributed on the pipe body.

[0008] Preferably, both the tensile layer and the pressure-resistant layer are made of polyester fiber material.

[0009] Preferably, the insulation layer is made of glass fiber cotton material.

[0010] Preferably, the antibacterial layer is made by applying a silver ion antibacterial agent.

[0011] Preferably, the conductive layer is made by coating with conductive carbon black powder.

[0012] Preferably, the fireproof layer is made of triphenyl phosphate material.

[0013] Preferably, the buffer layer is made of ethylene propylene rubber.

[0014] The beneficial effects of this utility model are:

[0015] This utility model, through the threaded connection design between the pipe body and the fixed pipe, allows for adjustment of the length of the pipe body inserted into the fixed pipe to a certain extent during actual use, thereby adjusting the length and installation position of the pipe body. Furthermore, the pipe body is further secured by fastening screws to prevent loosening over long-term use. At the same time, the design of the pipe body, which consists of a base layer, a tensile layer, a pressure-resistant layer, a thermal insulation layer, and an antibacterial layer, effectively improves the various properties of the pipe body, giving this application multiple performance characteristics, making it suitable for various working environments, and meeting various production and usage needs. Attached Figure Description

[0016] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0017] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0018] Figure 1 A schematic diagram of the overall structure of this utility model;

[0019] Figure 2 Exploded view of the overall structure provided for this utility model;

[0020] Figure 3 The main sectional view provided for this utility model;

[0021] Figure 4 Provided by this utility model Figure 1 Enlarged view of the structure of section A in the middle;

[0022] In the diagram: 1. Pipe body, 101. Base layer, 102. Tensile layer, 103. Pressure resistant layer, 104. Thermal insulation layer, 105. Antibacterial layer, 106. Conductive layer, 107. Fireproof layer, 108. Buffer layer, 2. Fixing pipe, 3. Fastening screw, 4. Insect repellent patch. Detailed Implementation

[0023] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0024] See attached document Figure 1 -Appendix Figure 4 The multi-layer composite reinforced steel wire-free PVC hose provided by this utility model includes a tube body 1, a fixing tube 2 sleeved at the end of the tube body 1, and fastening screws 3 at both ends of the fixing tube 2. The fastening screws 3 penetrate the fixing tube 2 and contact the tube body 1. The tube body 1 and the fixing tube 2 are connected by threads. The tube body 1 includes a base layer 101 and an outer layer, and the outer layer is fixedly sleeved on the outside of the base layer 101.

[0025] The base layer 101 is made of PVC material, and the outer layer includes a tensile layer 102, which is located outside the base layer 101. A pressure-resistant layer 103 is provided outside the tensile layer 102, a heat-insulating layer 104 is provided outside the pressure-resistant layer 103, an antibacterial layer 105 is provided outside the heat-insulating layer 104, a conductive layer 106 is provided outside the antibacterial layer 105, a fireproof layer 107 is provided outside the conductive layer 106, and a buffer layer 108 is provided outside the fireproof layer 107. Multiple insect repellent patches 4 are also fixedly embedded on the pipe body 1, and the insect repellent patches 4 are evenly distributed on the pipe body 1.

[0026] In this embodiment, the design of fastening screws 3 and fixing tubes 2 can adjust the length of the tube body 1 inserted into the fixing tube 2 to a certain extent, thereby adjusting the installation position of the tube body 1. Furthermore, by setting the tube body 1, which is composed of a base layer 101, a tensile layer 102, a pressure-resistant layer 103, a thermal insulation layer 104, and an antibacterial layer 105, the various performance characteristics of the tube body 1 are effectively improved.

[0027] To achieve the purpose of tensile and pressure resistance, the device adopts the following technical solution: both the tensile layer 102 and the pressure-resistant layer 103 are made of polyester fiber material. Polyester fiber has high strength and elastic modulus, is not easily deformed, and has good tensile properties. At the same time, polyester fiber also has good chemical corrosion resistance and wear resistance, and can maintain stable performance in different environments. Its flexibility is also good, and it can adapt to the bending and twisting of PVC hoses. It is often used in occasions where high flexibility and tensile performance are required.

[0028] In order to achieve the purpose of heat preservation, the device adopts the following technical solution: the heat preservation layer 104 is made of glass fiber cotton material. When it is necessary to transport high temperature or low temperature medium, the heat loss or absorption can be reduced through the heat preservation layer 104. Glass fiber cotton has a low thermal conductivity, which can effectively maintain the temperature of the medium inside the pipe and reduce energy consumption.

[0029] In order to achieve the purpose of antibacterial, the device adopts the following technical solution: the antibacterial layer 105 is made of silver ion antibacterial agent, which can inhibit the growth and reproduction of microorganisms such as bacteria and mold, prevent bacteria from growing inside the hose, and ensure the hygiene and safety of the transported medium.

[0030] In order to achieve the purpose of anti-static, the device adopts the following technical solution: the conductive layer 106 is made of conductive carbon black powder to prevent static electricity accumulation from causing safety accidents or affecting equipment operation. The conductive carbon black powder can make the hose have a certain conductivity and can dissipate the generated static electricity in time.

[0031] In order to achieve the purpose of flame retardancy and fire prevention, the device adopts the following technical solution: the fireproof layer 107 is made of triphenyl phosphate material, which has good flame retardant effect and plasticizing properties. When they burn, they form a dense carbonized layer, which prevents the transfer of oxygen and heat, thereby achieving the purpose of flame retardancy. At the same time, phosphate flame retardants can also improve the processing performance and flexibility of PVC hoses.

[0032] In order to improve the impact resistance and flexibility, the device adopts the following technical solution: the buffer layer 108 is made of ethylene propylene rubber. When the hose is subjected to external impact, the buffer layer 108 can absorb and disperse the impact force, reduce the damage to the internal structure of the hose, and make the hose more flexible, making it easier to bend and lay.

[0033] The usage process of this utility model is as follows: By designing a threaded connection between the pipe body 1 and the fixed pipe 2, the length of the pipe body 1 inserted into the fixed pipe 2 can be adjusted to a certain extent during actual use, thereby adjusting the length and installation position of the pipe body 1. Furthermore, the pipe body 1 is further fixed by the fastening screw 3 to prevent the pipe body 1 from loosening after long-term use. At the same time, by designing the pipe body 1, which is composed of a base layer 101, a tensile layer 102, a pressure-resistant layer 103, a heat insulation layer 104, an antibacterial layer 105, etc., the various performances of the pipe body 1 are effectively improved.

[0034] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. Multilayer composite reinforced soft PVC hose comprising a tube (1), characterized in that The pipe body (1) is sleeved with a fixed pipe (2) at the end, the fixed pipe (2) is provided with a fastening screw (3) at both ends, the fastening screw (3) penetrates the fixed pipe (2) and is in contact with the pipe body (1), the pipe body (1) and the fixed pipe (2) are connected through threads, the pipe body (1) comprises a base layer (101) and an outer side, and the outer side is fixedly sleeved outside the base layer (101); The base layer (101) is made of PVC material, the outer side comprises a tensile layer (102), the tensile layer (102) is located outside the base layer (101), a pressure-resistant layer (103) is arranged outside the tensile layer (102), a heat preservation layer (104) is arranged outside the pressure-resistant layer (103), an antibacterial layer (105) is arranged outside the heat preservation layer (104), a conductive layer (106) is arranged outside the antibacterial layer (105), a fireproof layer (107) is arranged outside the conductive layer (106), a buffer layer (108) is arranged outside the fireproof layer (107), and a plurality of insect-repelling stickers (4) are fixedly embedded on the pipe body (1), and the insect-repelling stickers (4) are uniformly distributed on the pipe body (1).

2. The multi-layered composite reinforced non-steel wire PVC hose according to claim 1, characterized in that The tensile layer (102) and the pressure-resistant layer (103) are both made of polyester fiber material.

3. The multi-layered composite reinforced non-steel wire PVC hose according to claim 1, characterized in that The heat preservation layer (104) is made of glass fiber cotton material.

4. The multi-layered composite reinforced non-steel wire PVC hose according to claim 1, characterized in that The antibacterial layer (105) is made of silver ion antibacterial agent.

5. The multi-layered composite reinforced steel belted PVC hose as claimed in claim 1, wherein The conductive layer (106) is made of conductive carbon black powder.

6. The multi-layered composite reinforced non-steel wire PVC flexible pipe as claimed in claim 1, wherein The fireproof layer (107) is made of triphenyl phosphate material.

7. The multi-layered composite reinforced non-steel wire PVC flexible pipe as claimed in claim 1, wherein The buffer layer (108) is made of ethylene-propylene rubber material.