Stirring machine rotating speed detection and calibration equipment

Abstract

The utility model discloses a stirrer rotating speed detection calibration device, which comprises a Hall sensor, a fixing plate, an observation structure and a fixing structure, the fixing plate is arranged on an external fixing structure, the observation structure is arranged at the bottom of the fixing plate, the fixing structure is arranged at the bottom of the fixing plate, and the Hall sensor is arranged on the Hall sensor. The Hall sensor is installed on the fixing structure, the observation structure comprises a connecting frame and an oscilloscope placing box, the connecting frame is installed on the fixing plate, and the oscilloscope placing box is installed on the connecting frame. The utility model relates to the field of stirrer detection, in particular to stirrer rotating speed detection and calibration equipment.

Description

Technical Field

[0001] This utility model relates to the field of mixer testing, specifically to a mixer speed testing and calibration device. Background Technology

[0002] In industrial production and laboratory settings, mixers are crucial mixing equipment, and their rotational speed accuracy directly impacts material mixing effectiveness, reaction efficiency, and product quality. During production, it's essential to observe and calibrate the control accuracy of the controller and motor—that is, whether the motor can achieve the required rotational speed set by the controller and remain within a certain margin of error. This necessitates the introduction of third-party testing for calibration.

[0003] Considering issues such as rapid production on assembly lines, Hall effect speed sensors can be considered, as they are gradually being introduced due to their advantages such as non-contact measurement and strong anti-interference capabilities.

[0004] However, relying on the analytical display that comes with the Hall sensor, only the frequency value can be seen, lacking real-time monitoring of the speed waveform, making it difficult to detect waveform distortion caused by abnormal motor operation; secondly, the Hall sensor position is easy to adjust, which can improve work efficiency and does not affect the product from entering the next process. Utility Model Content

[0005] This invention enables dual monitoring of rotational speed numerical detection and waveform analysis, and can be designed for use on production lines to improve work efficiency.

[0006] To solve the above problems, the technical solution adopted by this utility model is as follows: This utility model is a mixer speed detection and calibration device, including a Hall sensor, a fixed plate, an observation structure, and a fixing structure. The fixed plate is installed on the external fixing structure, the observation structure is installed on the bottom of the fixed plate, the fixing structure is installed on the bottom of the fixed plate, the Hall sensor is installed on the fixing structure, and the observation structure includes a connecting frame and an oscilloscope placement box. The connecting frame is installed on the fixed plate, and the oscilloscope placement box is installed on the connecting frame.

[0007] Furthermore, the oscilloscope housing has a cable routing port on its side wall.

[0008] Furthermore, a connecting plate is installed on the connecting frame, and multiple instrument boxes are installed on the connecting plate.

[0009] Furthermore, the instrument box is equipped with a label strip.

[0010] Furthermore, the fixing structure includes a mounting base, a first connecting strip, an assembly frame, an additional strip, a second connecting strip, a fixing ring, an electric push rod, and a mounting frame. The mounting base is installed on the bottom of the fixing plate, the first connecting strip is disposed on the mounting base, the assembly frame is installed on the first connecting strip, and multiple sets of assembly frames are provided. The additional strip is installed on the assembly frame, another set of assembly frames is installed on the additional strip, the second connecting strip is installed on the assembly frame, the fixing ring is disposed on the second connecting strip, the electric push rod passes through the fixing ring, and the mounting frame is disposed on the output rod of the electric push rod and is installed and connected to the Hall sensor.

[0011] Furthermore, a track is provided on the ground below the fixing plate, a sliding trolley is provided on the track, and a mounting frame is provided on the sliding trolley.

[0012] Furthermore, the mounting bracket is equipped with a reinforcing frame.

[0013] Preferably, the wheels of the sliding trolley should have a locking mechanism to prevent the trolley from moving during testing.

[0014] The beneficial effects of this utility model by adopting the above structure are as follows:

[0015] 1. Using a Hall sensor as the main component for detection and calibration, and with an oscilloscope to observe the waveform, not only is the rotation speed data obtained, but the waveform is also comprehensively checked for abnormalities. While calibrating the rotation speed, the system also observes whether there are any abnormalities in the rotation.

[0016] 2. The track below makes it easy to push the product to the appropriate testing position, and it can be combined with assembly line operations to improve work efficiency and achieve full inspection, which is conducive to improving product quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a mixer speed detection and calibration device proposed in this utility model;

[0018] Figure 2 This is a structural schematic diagram of a mixer speed detection and calibration device proposed in this utility model from another angle;

[0019] Figure 3 This is a rear view of a mixer speed detection and calibration device proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the observation structure in a mixer speed detection and calibration device proposed in this utility model;

[0021] Figure 5 This is a schematic diagram of the fixed structure in a mixer speed detection and calibration device proposed in this utility model.

[0022] Among them, 1. Hall sensor, 2. Fixing plate, 3. Observation structure, 4. Fixing structure, 5. Connecting frame, 6. Oscilloscope placement box, 7. Cable port, 8. Connecting plate, 9. Instrument box, 10. Label strip, 11. Mounting base, 12. First connecting strip, 13. Assembly frame, 14. Adding strip, 15. Second connecting strip, 16. Fixing ring, 17. Electric push rod, 18. Mounting frame, 19. Track, 20. Sliding trolley, 21. Mounting bracket, 22. Reinforcing frame. Detailed Implementation

[0023] As per the instruction manual Figures 1-4 As shown, this utility model is a mixer speed detection and calibration device, including a Hall sensor 1, also known as a Hall-type speed sensor. It is a Hall sensor that is made using the principle of Hall effect. The Hall effect is used to make the displacement drive the Hall element to move in the magnetic field to generate Hall potential, that is, the sensor that converts the displacement signal into the potential change signal. Conventional products are also equipped with a signal analysis display or can design their own signal reading board to analyze the waveform frequency.

[0024] It also includes a fixing plate 2, an observation structure 3, and a fixing structure 4. The fixing plate 2 is mounted on the external fixing structure, the observation structure 3 is mounted on the bottom of the fixing plate 2, and the fixing structure 4 is mounted on the bottom of the fixing plate 2. The Hall sensor 1 is mounted on the fixing structure 4. The observation structure 3 includes a connecting frame 5 and an oscilloscope placement box 6. The connecting frame 5 is mounted on the fixing plate 2, and the oscilloscope placement box 6 is mounted on the connecting frame 5. The oscilloscope placement box 6 has a cable pass-through port 7 on its side wall. When the oscilloscope is placed in the oscilloscope placement box 6, the detection waveform of the Hall sensor can be directly observed through the oscilloscope. It is possible to check whether the waveform is abnormal, because some waveforms with attenuation or sudden spikes can still be analyzed to obtain frequency values. However, if there is attenuation or spikes, it indicates that there is an abnormality in the rotation of the motor, and it is still necessary to find the cause. Using an oscilloscope for testing is more comprehensive. A connecting plate 8 is mounted on the connecting frame 5, and multiple instrument boxes 9 are mounted on the connecting plate 8. Testing tools can be added according to the actual technical personnel's suggestions and placed in the instrument boxes 9. The size of the instrument boxes 9 does not need to be uniform and can be selected according to the actual instruments placed in them. The instrument box 9 is equipped with a label strip 10, which is used to identify the name of the instrument used for testing.

[0025] As per the instruction manual Figure 5As shown, the fixing structure 4 includes a mounting base 11, a first connecting strip 12, an assembly frame 13, an additional strip 14, a second connecting strip 15, a fixing ring 16, an electric push rod 17, and a mounting frame 18. The mounting base 11 is installed on the bottom of the fixing plate 2. The first connecting strip 12 is located on the mounting base 11. The assembly frame 13 is installed on the first connecting strip 12. Multiple sets of assembly frames 13 are provided. The additional strip 14 is installed on the assembly frame 13. Another set of assembly frames 13 is installed on the additional strip 14. The second connecting strip 15 is installed on the assembly frame 13. The fixing ring 16 is located on the second connecting strip 15. The electric push rod 17 passes through the fixing ring 16. The mounting frame 18 is located on the output rod of the electric push rod 17 and is installed and connected to the Hall sensor 1. The length or number of additional strips 14 can be adjusted according to the actual required height.

[0026] As per the instruction manual Figures 1-2 As shown, a track 19 is provided on the ground below the fixed plate 2, and a sliding trolley 20 is provided on the track 19. The sliding trolley 20 needs to move the product to be inspected on the production line. The sliding trolley 20 is provided with a mounting frame 21 for mounting the product or semi-finished product to be inspected. The mounting frame 21 is provided with a reinforcing frame 22.

[0027] In practical use: Install the product onto the mounting bracket 21, push it to the appropriate position using the sliding trolley 20, fix the sliding trolley 20, then adjust the length of the electric push rod 17 to move the Hall sensor 1 to the test position, connect the oscilloscope, turn on the product, perform the test, check the speed displayed by the product controller, analyze the display data of the Hall sensor 1, and carefully observe the waveform on the oscilloscope.

[0028] It should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A blender speed detection calibration apparatus comprising a Hall sensor (1), characterized by: It also includes a fixed plate (2), observation structure (3) and fixed structure (4), the fixed plate (2) is installed on the external fixed structure (4), the observation structure (3) is installed on the bottom of the fixed plate (2), the fixed structure (4) is installed on the bottom of the fixed plate (2), the hall sensor (1) is installed on the fixed structure (4), the observation structure (3) includes connecting frame (5) and oscilloscope placement box (6), the connecting frame (5) is installed on the fixed plate (2), the oscilloscope placement box (6) is installed on the connecting frame (5).

2. A blender speed detection calibration device according to claim 1, wherein: The oscilloscope placement box (6) is provided with a wire port (7) on the side wall.

3. The blender speed detection calibration device of claim 1, wherein: The connecting frame (5) is provided with a connecting plate (8), and a plurality of instrument boxes (9) are installed on the connecting plate (8).

4. A blender speed detection calibration device according to claim 3, wherein: The instrument box (9) is provided with a label strip (10).

5. The blender speed detection calibration device of claim 1, wherein: The fixed structure (4) includes a mounting seat (11), a first connecting strip (12), an assembly frame (13), an additional strip (14), a second connecting strip (15), a fixed ring (16), an electric push rod (17) and a mounting frame (18), the mounting seat (11) is installed on the bottom of the fixed plate (2), the first connecting strip (12) is provided on the mounting seat (11), the assembly frame (13) is installed on the first connecting strip (12), the assembly frame (13) is provided with a plurality of groups, the additional strip (14) is installed on the assembly frame (13), another assembly frame (13) is installed on the additional strip (14), the second connecting strip (15) is installed on the assembly frame (13), the fixed ring (16) is provided on the second connecting strip (15), the electric push rod (17) penetrates into the fixed ring (16), and the mounting frame (18) is provided on the output rod of the electric push rod (17) and connected with the hall sensor (1).

6. The blender speed detection calibration device of claim 1, wherein: The ground below the fixed plate (2) is provided with a track (19), the track (19) is provided with a sliding trolley (20), and the sliding trolley (20) is provided with a mounting frame (21).

7. A blender speed detection calibration device according to claim 6, wherein: The mounting frame (21) is provided with a reinforcing frame (22). The mounting frame (21) is provided with a reinforcing frame (22).

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