Flat cable quality detection device

By introducing an electrical connection between a marking component and a controller into the cable quality inspection device, automatic marking is achieved using an air pump and connecting pipe, solving the problem of the inability to automatically mark in the prior art and improving the functionality of the inspection device.

CN224005237UActive Publication Date: 2026-03-17YUEQING YUKAI WIRE & CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing cable quality inspection devices cannot automatically mark the cable after it has passed inspection, making identification and differentiation difficult.

Method used

A detection device comprising a base, a detector, a controller, and a marking assembly is designed. The controller is electrically connected to the detector, and the marking assembly is controlled by an air pump and a connecting pipe to automatically mark qualified ribbon cables.

Benefits of technology

Automatic marking of cables that pass inspection is achieved, improving the functionality of the inspection device and making it easier to distinguish between qualified and unqualified cables.

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Abstract

The utility model relates to the technical field of flat cable quality detection, in particular to a flat cable quality detection device, which comprises a base, a detector, a controller and a detection seat are clamped and mounted at the upper end of the base, the detector is electrically connected with the controller, the detector is electrically connected with the detection seat, and the controller is electrically connected with the detection seat. A marking assembly is clamped and mounted at the upper end of the base, the marking end of the marking assembly is used for marking the wire harness, and a connecting pipe is communicated between the marking assembly and the controller; the two ends of the flat cable to be detected are inserted into the detection seat, the detector detects whether the quality of the flat cable is qualified or not, if the quality of the flat cable is qualified, the controller receives a qualification notice transmitted by the detector, gas in the marking assembly can be rapidly extracted through the connecting pipe, the marking assembly is rapidly triggered, and the end of the marking assembly clicks marks on the flat cable inserted into the detection seat; electric marking is convenient for distinguishing qualified flat cables, and the function of the detection device is perfected.
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Description

Technical Field

[0001] This utility model relates to the field of ribbon cable quality testing, specifically a ribbon cable quality testing device. Background Technology

[0002] Before leaving the factory, the ribbon cable needs to undergo quality testing to check its conductivity and continuity. A wire harness tester is a commonly used testing device.

[0003] Existing cable quality testing devices, such as the battery connector harness sequence tester proposed in patent application number "CN202323393967.4", include a base, a testing fixture, and a testing unit. The testing fixture can position the product to be tested. A first testing groove is cut into the side of the testing plate. The product to be tested abuts against the first testing groove for testing. The product to be tested can be continuously fed into the testing unit for testing.

[0004] However, existing technologies have shortcomings. After the ribbon cable is tested, the ribbon cables that pass the test cannot be marked, which leads to the need for manual marking after testing or the inconvenience of not marking. The function of the testing device needs to be improved. Therefore, a ribbon cable quality testing device is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a cable quality testing device to solve the problems mentioned in the background art.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] A cable quality inspection device includes a base, on which a detector, a controller, and a test socket are snapped together. The detector and the controller are electrically connected, and the detector and the test socket are electrically connected. A marking component is snapped together on the upper end of the base. The marking end of the marking component is used to mark the cable harness. A connecting pipe connects the marking component and the controller.

[0008] Preferably, the upper end of the testing seat is provided with a testing port for wire harness insertion testing, and both sides of the testing seat are fixedly connected with fixing seats. The two sets of fixing seats are used to fix the testing seat on the base.

[0009] Preferably, the marking component includes a mounting base, which is snapped onto the upper end of the base. A rectangular frame is fixed to one side of the mounting base, and a fixing cylinder is fixed to one side of the rectangular frame. An elastic component is slidably connected inside the fixing cylinder. A marker pen is inserted into one end of the fixing cylinder near the detection base. One end of the marker pen is snapped onto the elastic component. The marker pen is used to mark the wire harness.

[0010] Preferably, a second sliding groove is provided between the rectangular frame and the fixed cylinder. A drive plate is fixedly connected to one side of the mounting plate. The drive plate is slidably connected to the second sliding groove and is slidably connected inside the rectangular frame. A spring is fixedly connected between the mounting plate and the inner wall of the fixed cylinder. An airbag for squeezing the drive plate is snapped into the inside of the rectangular frame. The airbag and the spring are located on both sides of the drive plate, respectively.

[0011] Preferably, the side wall of the fixed cylinder is provided with a sliding groove, a button is fixedly connected to the side of the mounting plate away from the drive plate, and a button is fixedly connected to the side wall of the fixed cylinder.

[0012] Preferably, a card holder is fixedly connected to the upper end of the base, and one side of the mounting base is inserted into the card holder. A hole one is opened through the mounting base, and a hole two is opened through the card holder. A card post is inserted between the hole one and the hole two.

[0013] The beneficial effects of this utility model are:

[0014] This invention involves plugging both ends of the ribbon cable to be tested into a testing base. The testing instrument checks whether the ribbon cable is qualified. If it is qualified, the controller receives the qualified notification from the testing instrument and quickly extracts the gas inside the marking component through the connecting tube, causing the marking component to be quickly triggered. The end of the marking component clicks and marks the ribbon cable plugged into the testing base, which is an electric marking method. This makes it easy to distinguish qualified ribbon cables and improves the function of the testing device. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the marking component structure of this utility model;

[0018] Figure 3 This is a cross-sectional structural diagram of the marking component of this utility model;

[0019] Figure 4 This is a schematic diagram of the elastic component structure of this utility model;

[0020] The attached figures are labeled as follows:

[0021] 1. Base; 2. Detector; 3. Controller; 4. Detection seat; 5. Detection port; 6. Fixing seat; 7. Connecting pipe; 8. Mounting seat; 9. Card slot; 10. Hole 1; 11. Hole 2; 12. Card post; 13. Rectangular frame; 14. Fixing cylinder; 15. Marker pen; 16. Airbag; 17. Drive board; 18. Mounting plate; 20. Button 1; 21. Spring; 22. Button 2; 23. Slide 1; 24. Slide 2. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] A cable quality testing device, such as Figures 1-4 As shown, the device includes a base 1, on which a detector 2, a controller 3, and a detection seat 4 are snapped together. The detector 2 and the controller 3 are electrically connected, and the detector 2 and the detection seat 4 are electrically connected. A marking component is snapped together on the upper end of the base 1. The marking end of the marking component is used to mark the wire harness. A connecting pipe 7 connects the marking component and the controller 3.

[0024] The controller 3 is equipped with an air pump, control instruments, and solenoid valves. The control instruments, air pump, and solenoid valves are all existing technologies. When the solenoid valve is opened, the detector 2 detects that the cable quality has passed, and the control instrument controls the operation of the marking component through the air pump and connecting pipe 7.

[0025] By plugging both ends of the cable to be tested into the test base 4, the tester 2 checks whether the cable quality is qualified. If qualified, the controller 3 receives the qualified notification from the tester 2 and quickly extracts the gas inside the marking component through the connecting pipe 7, causing the marking component to be triggered quickly. The end of the marking component clicks the cable plugged into the test base 4 to mark it, which is electric marking. This makes it easy to distinguish qualified cables and improves the function of the test device.

[0026] like Figure 1 As shown, the upper end of the detection seat 4 is provided with a detection port 5 for wire harness insertion detection, and both sides of the detection seat 4 are fixed with fixing seats 6. The two sets of fixing seats 6 are used to fix the detection seat 4 on the base 1.

[0027] The detection port 5 is provided in two sets. The two sets of detection ports 5 are respectively plugged into the two ends of the ribbon cable. The two ends of the ribbon cable are respectively plugged into the two sets of detection ports 5 and installed inside the end of the detector 2, so that the two ends of the ribbon cable are located on the side closest to the edge of the detection seat 4, so that the end of the marking component is aligned with the ribbon cable to be tested, which makes it easy for the marking component to mark the ribbon cable.

[0028] like Figure 2 As shown, the marking component includes a mounting base 8, which is snapped onto the upper end of the base 1. A rectangular frame 13 is fixed to one side of the mounting base 8, and a fixing cylinder 14 is fixed to one side of the rectangular frame 13. An elastic component is slidably connected inside the fixing cylinder 14. A marker pen 15 is inserted and installed at one end of the fixing cylinder 14 near the detection base 4. One end of the marker pen 15 is snapped onto the elastic component. The marker pen 15 is used to mark the wire harness.

[0029] The position of the mounting base 8 on the base 1 is adjustable. One end of the connecting pipe 7 is connected to the controller 3, and the other end is connected to the air pump inside the controller 3. The elastic component drives the marker pen 15 to move, so that the marker pen 15 marks the qualified ribbon cable under the action of the elastic component.

[0030] like Figures 2-4 As shown, a second sliding groove 24 is provided between the rectangular frame 13 and the fixed cylinder 14. A drive plate 17 is fixedly connected to one side of the mounting plate 18. The drive plate 17 is slidably connected to the second sliding groove 24 and is slidably connected inside the rectangular frame 13. A spring 21 is fixedly connected between the mounting plate 18 and the inner wall of the fixed cylinder 14. An airbag 16 for squeezing the drive plate 17 is snapped into the inside of the rectangular frame 13. The airbag 16 and the spring 21 are located on both sides of the drive plate 17, respectively.

[0031] One end of the connecting tube 7 passes through the rectangular frame 13 and is fixed to the airbag 16. By inflating the airbag 16, the expansion of the airbag 16 will squeeze the drive plate 17, causing the drive plate 17 to slide and drive the marker pen 15 to slide away from the ribbon cable. When the quality is qualified, the gas inside the airbag 16 is extracted, the volume of the airbag 16 becomes smaller, and it will not squeeze the drive plate 17. At this time, the spring 21 will squeeze the mounting plate 18, causing the mounting plate 18 to push the marker pen 15, and the marker pen 15 marks the ribbon cable.

[0032] like Figure 3 As shown, a sliding groove 23 is provided on the side wall of the fixed cylinder 14, a button 20 is fixedly connected to the side of the mounting plate 18 away from the drive plate 17, and a button 22 is fixedly connected to the side wall of the fixed cylinder 14.

[0033] By pinching button 1 (20) and button 2 (22), the mounting plate 18 can be manually slid, thereby manually controlling the marker pen 15 to mark the ribbon cable, enabling the device to mark electrically and manually.

[0034] like Figures 1-3As shown, a card holder 9 is fixedly connected to the upper end of the base 1, and a mounting base 8 is inserted into the card holder 9 on one side. A hole 10 is opened through the mounting base 8, and a hole 21 is opened through the card holder 9. A card post 12 is inserted between the hole 10 and the hole 21.

[0035] Mounting base 8 and card holder 9 are slidably connected and plugged in. According to the cable detection position, adjust the position of mounting base 8. Before adjustment, pull out card post 12, and then adjust the position of mounting base 8. The adjustment distance is proportional to the spacing of hole 11, so that hole 10 and hole 11 are aligned after adjustment. Then use card post 12 to plug and fix, so that mounting base 8 is snapped onto base 1.

[0036] The working principle of the cable quality testing device provided by this utility model is as follows:

[0037] By plugging both ends of the ribbon cable to be tested into the testing base 4, the testing instrument 2 checks whether the ribbon cable is qualified. If qualified, the controller 3 receives the qualified notification from the testing instrument 2 and quickly extracts the gas inside the airbag 16 through the connecting tube 7. The spring 21 squeezes the mounting plate 18, and the marker pen 15 is quickly triggered, and the end clicks to mark the ribbon cable plugged into the testing base 4. The electric marking makes it easy to distinguish qualified ribbon cables and improves the function of the testing device. If unqualified, the controller 3 receives the unqualified notification from the testing instrument 2 and quickly inflates the airbag 16 through the connecting tube 7, squeezing the drive plate 17, so that the mounting plate 18, carrying the marker pen 15, moves away from the ribbon cable and will not mark the unqualified ribbon cable.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A wire arrangement quality detection device comprising a base (1), characterized in that, The bottom base (1) is provided with a detection instrument (2), a controller (3) and a detection seat (4) at the upper end, the detection instrument (2) and the controller (3) are electrically connected, the detection instrument (2) and the detection seat (4) are electrically connected, the bottom base (1) is provided with a marking assembly at the upper end, the marking end of the marking assembly is used for marking the wire harness, and the marking assembly and the controller (3) are communicated with a connecting pipe (7).

2. The device for detecting the quality of the wire according to claim 1, wherein, The detection seat (4) is provided with a detection port (5) for wire harness insertion detection at the upper end, and the detection seat (4) is fixedly connected with a fixing seat (6) on both sides, and the two fixing seats (6) are used for fixing and mounting the detection seat (4) on the bottom base (1).

3. The device of claim 2, wherein, The marking assembly comprises a mounting seat (8), the mounting seat (8) is clamped and mounted on the upper end of the bottom base (1), one side of the mounting seat (8) is fixedly connected with a rectangular frame (13), one side of the rectangular frame (13) is fixedly connected with a fixing cylinder (14), the fixing cylinder (14) is slidably connected with an elastic assembly inside, a marker pen (15) is inserted and mounted at one end of the fixing cylinder (14) close to the detection seat (4), one end of the marker pen (15) is clamped and mounted with the elastic assembly, and the marker pen (15) is used for marking the wire harness.

4. The wire quality detection device according to claim 3, wherein The rectangular frame (13) and the fixing cylinder (14) are communicated and provided with a second sliding groove (24), one side of the mounting plate (18) is fixedly connected with a driving plate (17), the driving plate (17) is slidably connected with the second sliding groove (24), and the driving plate (17) is slidably connected in the rectangular frame (13), the mounting plate (18) and the inner wall of the fixing cylinder (14) are fixedly connected with a spring (21), a gas bag (16) for extruding the driving plate (17) is clamped and mounted in the rectangular frame (13), and the gas bag (16) and the spring (21) are located on both sides of the driving plate (17) respectively.

5. The wire quality detection device according to claim 4, wherein The fixing cylinder (14) is provided with a first sliding groove (23) on the side wall, the mounting plate (18) is fixedly connected with a first button (20) away from the driving plate (17), and the fixing cylinder (14) is fixedly connected with a second button (22) on the side wall.

6. The wire quality detection device according to claim 3, wherein The bottom base (1) is fixedly connected with a clamping seat (9) at the upper end, the mounting seat (8) is inserted and mounted in the clamping seat (9) on one side, a first hole (10) is provided on the mounting seat (8), a second hole (11) is provided on the clamping seat (9), and a clamping column (12) is inserted and mounted between the first hole (10) and the second hole (11).

Citation Information

Patent Citations

  • Battery connector wire harness sequence detector

    CN221946103U