Appearance detection equipment for hollow fiber membrane module
By designing an appearance inspection device for hollow fiber membrane modules, and utilizing optical sensors and image analysis modules to quickly inspect hollow fiber membrane modules, the problem of leakage or short circuit caused by defects in the production process was solved, thereby improving inspection efficiency and yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-20
AI Technical Summary
Hollow fiber membrane modules may develop defects such as cracks, breaks, scratches, or deformation during the production process, leading to leakage or short circuits during filtration.
A hollow fiber membrane module appearance inspection device was designed, including a support frame, a drive mechanism, a buckle assembly, an optical sensor, and an image analysis module. It can perform fully automatic and rapid inspection of hollow fiber membrane modules to determine whether there are defects in the cross-section and surface of the fiber tube.
It enables rapid and fully automated testing of hollow fiber membrane modules, avoiding leakage or short circuits during filtration and improving production efficiency and product yield.
Smart Images

Figure CN224009506U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to membrane separation technical field, concretely to a hollow fiber membrane module appearance detection equipment. BACKGROUND
[0002] Hollow fiber membrane refers to the appearance like fiber, has the self -supporting effect of membrane. Hollow fiber membrane is with polyether sulfone, dimethylacetamide as raw material processing hollow inner cavity's fiber silk. Application in ultrafiltration module, the stock solution is on the hollow fiber outside or inner cavity pressurized flow, constitute the outer pressure type and internal pressure type hollow ultrafiltration membrane respectively. Ultrafiltration is dynamic filtration process, the retained material can be excluded with the concentrated solution and does not cause the membrane surface to be blocked, can long -term continuous operation.
[0003] Hollow fiber membrane module is by hollow fiber membrane installation in the shell and constitutes the device, and the membrane module shell is by the cylinder, the head, the end cover and the sealing structure is composed, and the cylinder and the head are bonded as a whole by the sealing glue, and the plurality of hollow fiber membranes are loaded into the cylinder of the membrane module shell, and the two ends of the hollow fiber membrane are bonded and sealed with the inner wall of the head by the adhesive, and the end cover and the head are sealed by the sealing structure to make the membrane module, for example, the announcement number CN211462748U discloses a kind of high-temperature-resistant hollow fiber membrane module head and sealing structure (hereinafter referred to as prior art 1), including cylinder, end cover and hollow fiber membrane bundle, cylinder is equipped with hollow fiber membrane bundle, hollow fiber membrane bundle is composed of multiple hollow fiber membranes, cylinder top is connected with end cover, end cover top is equipped with inlet and outlet, hollow fiber membrane bundle top is filled with encapsulation layer, encapsulation layer middle is provided with limiting ring, limiting ring is arranged in the outer circle of hollow fiber membrane bundle, limiting ring is welded with the inner surface of cylinder, multiple notches are arranged in the place where limiting ring and the inner surface of cylinder are attached, and sealing structure is arranged between the upper end surface of cylinder and encapsulation layer and end cover.
[0004] Although the prior art 1 can solve the problem that hollow fiber membrane module is prone to crack when used in high-temperature solution, but cracks, fractures, scratches or deformations may occur during the production process of hollow fiber membrane module, which may cause leakage or short circuit (unfiltered liquid directly passes through) of the hollow fiber membrane module during filtration. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of hollow fiber membrane module appearance detection equipment, which can automatically and quickly detect the defects that may exist on the hollow fiber membrane before the hollow fiber membrane module is used for filtration, to avoid the problems that these defects may cause leakage or short circuit of the hollow fiber membrane module during filtration.
[0006] To solve the above technical problems, the technical scheme adopted by the utility model is:
[0007] A hollow fiber membrane module appearance inspection device includes a base plate and a support frame mounted on the base plate, and also includes a first inspection component, a second inspection component and a drive mechanism symmetrically mounted on the support frame. A limit frame is provided above the support frame, and the second inspection component is mounted on the limit frame.
[0008] A snap-fit assembly is rotatably connected to the drive mechanism. The snap-fit assembly includes a rotating ring and a snap ring coaxially arranged with the rotating ring. The snap ring is provided with a stepped groove. The snap rings symmetrically installed on the support frame form an installation area for limiting the hollow fiber membrane assembly.
[0009] The driving mechanism is used to drive the retaining ring to rotate, and the first detection component is coaxially arranged with the retaining ring.
[0010] Preferably, a transmission mechanism is provided at the bottom end of the support frame, and the transmission mechanism is used to drive the support frame to move.
[0011] Preferably, a limiting platform is connected to the limiting frame, and a limiting component for cooperating with the limiting platform is installed on the second detection component.
[0012] Preferably, the limiting component includes a spring and a limiting rod, the second detection component is provided with a groove, the limiting rod is slidably installed in the groove, and the limiting rod is connected to the groove through the spring.
[0013] Preferably, a limiting block is fixedly connected to one end of the limiting rod located within the slide groove.
[0014] Preferably, the retaining ring is slidably connected to the rotating ring, and a driving component is mounted on the rotating ring.
[0015] Preferably, the drive member has a rotating part rotatably connected to one end near the hollow fiber membrane assembly.
[0016] Preferably, supplementary lights are installed on the first detection component and the second detection component.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] In this utility model, the driving mechanism and the rotating ring are symmetrically arranged at the left and right ends of the support frame. The stepped grooves on the retaining ring can limit the hollow fiber membrane components of different diameters, and the installation area is formed between the two stepped grooves.
[0019] When the driving mechanism drives the rotating ring to rotate, the first optical sensor and the first image analysis module arranged on the left and right sides of the mounting frame can detect and analyze the cross sections of the fiber tubes at both ends of the hollow fiber membrane assembly, so as to determine whether the fiber tubes are deformed or broken; when the driving mechanism drives the rotating ring to drive the hollow fiber membrane assembly to rotate, the second detection assembly arranged above the hollow fiber membrane assembly can be driven by the telescopic device to move to a detection position and detect and analyze the surface of the hollow fiber membrane assembly, so as to determine whether the surface of the hollow fiber membrane assembly has defects such as cracks, breaks or scratches. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0021] Figure 1 It is a perspective view of the present application.
[0022] Figure 2 It is a structural schematic view of the snap ring and the rotating ring in the present application.
[0023] Figure 3 It is a connection relationship schematic view of the snap ring and the rotating ring in the present application.
[0024] Figure 4 It is a connection relationship schematic view of the limiting assembly and the second detection assembly in the present application.
[0025] In the drawings, the component list represented by each number is as follows:
[0026] 101-bottom plate, 102-support frame, 103-first detection assembly, 104-second detection assembly, 105-driving mechanism, 106-buckle assembly, 107-rotating ring, 108-snap ring, 109-step groove, 110-transmission mechanism, 111-limiting frame, 112-limiting assembly, 113-spring, 114-limiting rod, 115-limiting block, 116-support wheel, 117-driving part, 118-driving gear, 119-connection frame, 120-telescopic device, 121-mounting frame, 122-limiting table. DETAILED DESCRIPTION
[0027] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different manners without departing from the spirit or scope of the embodiments of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0028] In the description of the embodiments of the present application, it is to be understood that the terms "length", "vertical", "horizontal", "top", "bottom", and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application.
[0029] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified and limited.
[0030] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected, or it can be communicated; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0031] In the embodiments of the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include the direct contact of the first and second features, or can include the contact of the first and second features through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature include the vertical above and oblique above of the first feature to the second feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature include the vertical below and oblique below of the first feature to the second feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0032] The following disclosure provides many different embodiments, or examples, for implementing different structures of the present embodiments. For the purpose of simplifying the present embodiments' disclosure, the components and settings of specific examples are described in the following. Of course, they are merely examples, and the purpose is not to limit the present embodiments. In addition, the present embodiments can repeatedly refer to numbers and / or letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.
[0033] The embodiments of the present embodiments will be described in detail below with reference to the drawings.
[0034] Referring to Figures 1-3 The present embodiments disclose a hollow fiber membrane module appearance detection equipment, comprising a bottom plate 101 and a support frame 102 installed on the bottom plate 101, further comprising a first detection assembly 103, a second detection assembly 104 and a driving mechanism 105 symmetrically installed on the support frame 102, a limiting frame 111 is arranged above the support frame 102, and the second detection assembly 104 is installed on the limiting frame 111;
[0035] The driving mechanism 105 is rotatably connected with a buckle assembly 106, the buckle assembly 106 comprises a rotating ring 107 and a clasp 108 coaxially arranged with the rotating ring 107, and a stepped groove 109 is arranged on the clasp 108; the clasp 108 symmetrically installed on the support frame 102 forms an installation area for limiting the hollow fiber membrane module between them;
[0036] The driving mechanism 105 is used for driving the clasp 108 to rotate, and the first detection assembly 103 is coaxially arranged with the clasp 108.
[0037] In the embodiment, the driving mechanism 105 comprises a driving motor and a driving gear 118, a driven gear ring is coaxially fixed on the rotating ring 107, the driving motor is installed on the support frame 102 and used to drive the driving gear 118 to rotate, the driving gear 118 is rotatably installed on the support frame 102 and engaged with the driven gear ring; the driving mechanism 105 and the rotating ring 107 are symmetrically arranged at the left and right ends of the support frame 102, the stepped slots 109 arranged on the clamping ring 108 can limit hollow fiber membrane assemblies with different diameters, and the installation area is formed between the two stepped slots 109; the first detection assembly 103 comprises a mounting frame 121 and a first optical sensor and a first image analysis module installed on the mounting frame 121; the second detection assembly 104 comprises a connecting frame 119, a telescopic device 120 and a second optical sensor and a second image analysis module installed on the connecting frame 119, the fixed end of the telescopic device 120 is connected with the limiting frame 111; the telescopic end of the telescopic device 120 is connected with the connecting frame 119 and used to drive the connecting frame 119 to move up and down; when the driving gear 118 drives the driven gear ring to rotate, the first optical sensor and the first image analysis module coaxially arranged with the clamping ring 108 can detect and analyze the membrane bundle installed in the hollow fiber membrane assembly; in actual use, especially for hemodialysis membrane membrane bundles, because the diameter of the membrane bundle is small, flat wires (deformation) or breakage are prone to occur in the production process, affecting the yield of the product; the rapid detection of the first optical sensor and the first image analysis module is to update and optimize the production process parameters in time; when the driving mechanism 105 drives the rotating ring 107 to rotate the hollow fiber membrane assembly, the second optical sensor and the second image analysis module arranged above the hollow fiber membrane assembly can be driven by the telescopic device 120 to move to the detection position and detect and analyze the surface of the hollow fiber membrane assembly to judge whether the surface of the hollow fiber membrane assembly has cracks, breakage or scratches and other defects; when the hollow fiber membrane assembly is installed into the installation area, the telescopic device 120 can drive the second optical sensor and the second image analysis module to move upward, so as to avoid collision between the hollow fiber membrane assembly and the second optical sensor and the second image analysis module in the installation process and improve the installation efficiency of the hollow fiber membrane assembly; in the embodiment, the first optical sensor, the first image analysis module, the second optical sensor and the second image analysis module are conventional detection devices in the prior art; and the first optical sensor, the first image analysis module, the second optical sensor and the second image analysis module are all connected with a general control system 122 arranged at a distance, and the structure of the first detection assembly 103 and the second detection assembly 104 and the connection mode of the first detection assembly 103, the second detection assembly 104 and the general control system 122 will not be described one by one here.
[0038] In some embodiments, the support frame 102 is provided with a transmission mechanism 110 at the bottom end, which is used to drive the support frame 102 to move. In the embodiment, the support frame 102 is connected with the transmission mechanism 110 through the bottom plate 101, and the transmission mechanism 110 is used to drive the support frame 102 to move in the horizontal direction; when the support frame 102 is driven by the transmission mechanism 110 to move in the horizontal direction, the hollow fiber membrane assembly is simultaneously rotated under the driving of the driving mechanism 105; the combination of the rotational movement and the horizontal movement of the hollow fiber membrane assembly forms a spiral track, which can enable the second detection assembly 104 arranged above the hollow fiber membrane assembly to continuously and gaplessly cover scan the hollow fiber membrane assembly of the detected object; such a scanning mode avoids the pause of the traditional layer-by-layer scanning, and improves the detection effect and detection efficiency; in the embodiment, the transmission mechanism 110 is a conventional conveying device in the prior art, and the specific structure and function of the transmission mechanism 110 will not be described here.
[0039] In some embodiments, the limiting frame 111 is connected with a limiting table 122, and the second detection assembly 104 is installed with a limiting assembly 112 used to cooperate with the limiting table 122. In the embodiment, the limiting assembly 112 is installed on the connecting frame 119, and when the limiting assembly 112 is driven by the extension device 120 to move to contact the stepped table, the second optical sensor and the second image analysis module can be stably arranged above the hollow fiber membrane assembly to continuously and gaplessly cover scan the hollow fiber membrane moving in the spiral track; through the cooperation of the limiting assembly 112 and the stepped table, the detection distance between the second optical sensor and the second image analysis module and the hollow fiber membrane assembly is fixed, which facilitates the improvement of the detection accuracy and detection efficiency of the second optical sensor and the second image analysis module.
[0040] In some embodiments, the limiting assembly 112 includes a spring 113 and a limiting rod 114, the connecting frame 119 is provided with a sliding groove, the limiting rod 114 is slidingly installed in the sliding groove, and the limiting rod 114 is connected with the sliding groove through the spring 113. Through the spring 113, the spring 113 connected with the limiting rod 114 and the sliding groove can absorb the impact force generated between the limiting rod 114 and the stepped table through elastic deformation when the limiting rod 114 moves downward to contact the stepped table, thereby avoiding the abrasion caused by the rigid collision between the limiting rod 114 and the stepped table.
[0041] In some embodiments, the limiting rod 114 is fixedly connected with a limiting block 115 at one end in the chute. After the limiting rod 114 contacts with the limiting frame 111, the limiting block 115 moves to the direction of the chute under the driving of the telescopic device 120. After the limiting block 115 contacts with the chute, the detection distance between the second optical sensor and the second image analysis module and the hollow fiber membrane assembly is fixed, so that the second optical sensor and the second image analysis module achieve the best detection effect. At the same time, by setting the limiting block 115, the spring 113 can be prevented from being excessively compressed, the detection accuracy of the second optical sensor and the second image analysis module is ensured, and the service life of the spring 113 is prolonged.
[0042] In some embodiments, the support frame 102 is rotatably installed with a support wheel 116. In the embodiment, the support wheel 116 is used to further support the hollow fiber membrane assembly, and improve the stability of the hollow fiber membrane assembly in detection. The support wheel 116 is installed on the side of the support frame 102 away from the drive gear 118, so that the drive gear 118 and the support wheel 116 are staggered, the support points of the support wheel 116, the drive gear 118 and the hollow limiting membrane assembly are staggered, the drive gear 118 and the support wheel 116 can avoid bearing the pressure at the same position at the same time, thereby effectively dispersing the load and reducing the local stress concentration.
[0043] In some embodiments, the clamping ring 108 is slidably connected with the rotating ring 107, and the rotating ring 107 is installed with a driving part 117. In the embodiment, the clamping ring 108 is provided with a guide block, the inner wall of the rotating ring 107 is provided with a guide groove matched with the guide block, and the clamping ring 108 is slidably installed in the guide groove through the guide block. The driving part 117 is threadedly connected with the rotating ring 107, and by rotating the driving part 117, the clamping blocks arranged at the left and right ends of the support frame 102 can be driven to move towards or away from each other, so as to limit the hollow fiber membrane assemblies of different lengths.
[0044] In some embodiments, the driving part 117 is rotatably connected with a rotating part at one end close to the hollow fiber membrane assembly. In the embodiment, by setting the rotating part, the friction between the driving part 117 and the clamping block generated in the process of driving the clamping ring 108 to move by the driving part 117 can be avoided, so as to avoid the abrasion of the driving part 117 and the clamping block.
[0045] In some embodiments, the first detection component 1 is provided with a light supplement lamp. The light supplement lamp is mounted on a mounting frame 121, and is used to supplement light for the detection area of the first detection component 103 when the light is dim, so as to ensure the detection effect of the first detection component 103. The light supplement lamp is a conventional light supplement device in the prior art, and the structure and function thereof will not be described here.
[0046] In some embodiments, the front and rear sides of the driven gear ring are fixedly connected with limiting plates, and the driving gear 118 is located in a limiting area formed between the two limiting plates after the driving gear 118 is engaged with the driven gear ring. Through the cooperation of the limiting plates and the driving gear 118, when the driven gear ring and the rotating ring 107 are driven to rotate by the driving gear 118, the driven gear ring will not deviate in the front and rear directions along the axis of the rotating ring 107, thereby affecting the stability in the detection of the hollow fiber membrane component.
[0047] Although the preferred embodiments of the present application have been described, those skilled in the art who know the basic inventive concept can make further changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
[0048] The above description is only the preferred embodiments of the present application and is not intended to limit the present application. It should be pointed out that any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A hollow fiber membrane module appearance inspection device, comprising a base plate (101) and a support frame (102) mounted on the base plate (101), characterized in that: It also includes a first detection component (103), a second detection component (104), and a drive mechanism (105) symmetrically mounted on a support frame (102). A limit frame (111) is provided above the support frame (102), and the second detection component (104) is mounted on the limit frame (111). A snap-fit assembly (106) is rotatably connected to the drive mechanism (105). The snap-fit assembly (106) includes a rotating ring (107) and a snap ring (108) coaxially arranged with the rotating ring (107). A stepped groove (109) is provided on the snap ring (108). An installation area for limiting the hollow fiber membrane assembly is formed between the snap rings (108) symmetrically installed on the support frame (102). The driving mechanism (105) is used to drive the retaining ring (108) to rotate, and the first detection component (103) is coaxially arranged with the retaining ring (108).
2. The hollow fiber membrane module appearance inspection device according to claim 1, characterized in that: The support frame (102) is provided with a transmission mechanism (110) at its bottom end, and the transmission mechanism (110) is used to drive the support frame (102) to move.
3. The hollow fiber membrane module appearance inspection device according to claim 1, characterized in that: The limiting frame (111) is connected to a limiting stage (122), and the second detection component (104) is equipped with a limiting component (112) for cooperating with the limiting stage (122).
4. The hollow fiber membrane module appearance inspection device according to claim 3, characterized in that: The limiting component (112) includes a spring (113) and a limiting rod (114). The second detection component (104) is provided with a sliding groove. The limiting rod (114) is slidably installed in the sliding groove. The limiting rod (114) is connected to the sliding groove through the spring (113).
5. The hollow fiber membrane module appearance inspection device according to claim 4, characterized in that: The limiting rod (114) is fixedly connected to a limiting block (115) at one end within the groove.
6. The hollow fiber membrane module appearance inspection device according to claim 1, characterized in that: The retaining ring (108) is slidably connected to the rotating ring (107), and a driving component (117) is installed on the rotating ring (107).
7. The hollow fiber membrane module appearance inspection device according to claim 6, characterized in that: The drive unit (117) is rotatably connected to a rotating part at one end near the hollow fiber membrane assembly.
8. The hollow fiber membrane module appearance inspection device according to claim 7, characterized in that: The first detection component (103) is equipped with a supplementary light.
Citation Information
Patent Citations
High-temperature-resistant hollow fiber membrane module end socket and sealing structure
CN211462748U