Pharmaceutical airflow pulse mixing equipment
By introducing sampling components and an adjustable airflow path design into pharmaceutical equipment, the problems of downtime sampling and low mixing efficiency during the mixing process are solved, achieving efficient and non-destructive mixing and filtration effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-03-20
AI Technical Summary
Existing pharmaceutical equipment requires stopping the machine to take samples and check the mixing during the mixing process, which wastes time. At the same time, mechanical stirring can break the product and affect the quality. Furthermore, the mixing efficiency and adjustability of existing airflow mixers are insufficient.
A pharmaceutical airflow pulse mixing device has been designed, comprising a sampling component, a universal jet head, a gear ring, and a gear structure, which allows sampling without stopping the machine and achieves more efficient mixing by adjusting the airflow path. It is equipped with an axial turbine and a cleaning scraper to maintain filtration performance.
It enables sampling and checking of mixing without stopping the machine, improving mixing efficiency and adjustability, ensuring product quality and maintaining filtration performance.
Smart Images

Figure CN224009654U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pharmaceutical equipment technical field especially relates to a pharmaceutical airflow pulse mixing equipment. BACKGROUND
[0002] The mixing device of mechanical stirring will generate heat by friction and also break the product while stirring the mixed material, which will affect the product quality and increase the power loss. The airflow mixer in the prior art solves the above problems. The airflow mixer uses the compressed air sprayed from the bottom as kinetic energy. After entering the mixing bin, the pressure is quickly released to make the material tumble, activate, convect and diffuse to achieve high uniformity mixing. The kinetic energy of the air is cleaned and discharged through the top filter. The airflow mixer is widely used in the production of medicines and food.
[0003] According to the search, the patent with the patent publication number CN212188890U discloses a pulse airflow mixer. The pulse airflow mixer includes a bin, a mixer, a discharge valve and a filter. The top of the bin is provided with an inlet and a filter. The bottom of the bin is conical. The mixer is installed at the bottom end of the bin. The discharge valve is installed below the mixer. The sidewall of the bin is provided with an inlet. The mixer includes a base and multiple air blowers. The base is detachably fixed to the bottom of the bin. The middle of the base is provided with a conical channel penetrating through the upper and lower ends of the base. The conical channel is matched with the bottom of the bin. The multiple air blowers are distributed and installed on the sidewall of the conical channel of the bin. The air outlet of the air blower faces the inside of the bin. The air inlet of the air blower is connected with the external air source through an electromagnetic valve.
[0004] The patent controls the opening and closing of the air blower through the electromagnetic valve to realize the pulse blowing of the air blower. The high-pressure and high-speed airflow blown by the air blower spirally rises and realizes the stirring and mixing of the material. If it is necessary to check the mixing of the raw material during the mixing process, the machine needs to be stopped, the material needs to be unloaded and sampled, which causes the waste of time. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art and provides a pharmaceutical airflow pulse mixing equipment.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The utility model provides a kind of pharmaceutical airflow pulse mixing equipment, including mixing barrel, the bottom end of the mixing barrel is provided with discharge port, the bottom side wall of the mixing barrel is provided with sampling assembly, the sampling assembly includes sampling cylinder and rotating rod, the sampling cylinder is fixedly connected to the one side outer wall of mixing barrel, and one end of sampling cylinder is communicated with mixing barrel, the rotating rod is rotatably connected to the inner wall of sampling cylinder, the outer wall of the rotating rod is fixedly connected with helical guide blade, the inner wall of the rotating rod is slidably connected with connecting rod, the outer wall of one end of sampling cylinder is fixedly connected with fixed frame, connecting rod is threadedly connected with fixed frame, the one end of connecting rod is fixed with obturator, and the inner wall of the communicating end of obturator, sampling cylinder and mixing barrel is sealingly connected, the outer wall below the one end of sampling cylinder away from mixing barrel is threadedly connected with sample cylinder.
[0008] As a further scheme of the utility model: the top of the mixing barrel is provided with a feed pipe and an exhaust pipe, the discharge port is fixed with an electric telescopic rod inside through a connecting frame, the telescopic end of the electric telescopic rod is fixed with a pressure-reducing cone, and the side wall of the pressure-reducing cone is sealingly connected with the inner wall of the discharge port.
[0009] As a further scheme of the utility model: the side wall of the discharge port is provided with a plurality of universal air jet heads, one end of the universal air jet head is connected with the inner wall of the discharge port through a telescopic protective sleeve.
[0010] As a further scheme of the utility model: the side wall of the discharge port is provided with a driving cavity, a gear ring is rotatably connected with the inner wall of the driving cavity, the other end of the plurality of universal air jet heads is fixedly connected with the gear ring, a gear wheel is drivingly engaged with one side of the gear ring, and a motor for rotating the driving gear wheel is installed on the side wall of the discharge port.
[0011] As a further scheme of the utility model: an electromagnetic valve is installed on one side of the discharge port, the air outlet end of the electromagnetic valve is communicated with one end of the plurality of universal air jet heads, and the other end of the electromagnetic valve is communicated with an external air source.
[0012] As a further scheme of the utility model: a filter plate is fixedly connected with the inner wall of the bottom end of the exhaust pipe, and an axial flow turbine is installed on the inner wall of the exhaust pipe.
[0013] As a further scheme of the utility model: a connecting shaft is connected with the central shaft of the axial flow turbine, a cleaning scraper rod is fixedly connected with the other end of the connecting shaft, and the cleaning scraper rod is attached to the outer wall of the bottom of the filter plate.
[0014] Compared with the prior art, the utility model provides a kind of pharmaceutical airflow pulse mixing equipment, with the following beneficial effects:
[0015] 1. The utility model discloses a sampling assembly, which can sample without stopping the machine, determine the mixing condition of raw materials, and close the sampling cylinder without sampling to prevent raw materials from entering the sampling cylinder.
[0016] 2. The utility model discloses, through being provided with universal air jet head, gear ring and gear, can adjust the angle A of universal air jet head one end with the axis of pressure reducing cone according to need, control the flow path of airflow, can better mix different raw materials.
[0017] 3. The utility model discloses, through being provided with axial -flow turbine, connecting shaft and clean scraping pole, can scrape and clean the surface of filter plate, guarantee the filtering performance of filter plate.
[0018] The part not involved in the device is same as the prior art or can be realized by the prior art, and the utility model has simple structure and convenient operation. DRAWINGS
[0019] Figure 1 It is the whole structure schematic diagram of a kind of pharmaceutical airflow pulse mixing equipment proposed by the utility model;
[0020] Figure 2 It is the internal structure schematic diagram of the discharge port of a kind of pharmaceutical airflow pulse mixing equipment proposed by the utility model;
[0021] Figure 3 It is the structure schematic diagram of the sampling assembly of a kind of pharmaceutical airflow pulse mixing equipment proposed by the utility model;
[0022] Figure 4 It is the sectional view of a kind of pharmaceutical airflow pulse mixing equipment proposed by the utility model;
[0023] Figure 5 It is the internal structure schematic diagram of the exhaust pipe of a kind of pharmaceutical airflow pulse mixing equipment proposed by the utility model.
[0024] In the drawing: 1, mixing barrel;2, discharge port;3, feed pipe;4, exhaust pipe;5, sampling assembly;6, pressure reducing cone;7, electric telescopic rod;8, universal air jet head;9, electromagnetic valve;10, gear ring;11, gear;12, sampling cylinder;13, rotating rod;14, helical guide vane;15, fixed frame;16, connecting rod;17, plugging;18, sample cylinder;19, filter plate;20, axial -flow turbine;21, connecting shaft;22, clean scraping pole. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0026] In the description of the utility model, need understanding is, the terms '' upper '', '' lower '', '' front '', '' rear '', '' left '', '' right '', '' top '', '' bottom '', '' inner '', '' outer '' and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply the indicated device or element must have a particular orientation, with a particular orientation structure and operation, therefore can not be understood as the limitation of the utility model.
[0027] Embodiment 1
[0028] A pharmaceutical airflow pulse mixing device, as shown in Figures 1 to 4 The utility model discloses a pharmaceutical airflow pulse mixing device, as shown in the drawing, including mixing barrel 1, the top of mixing barrel 1 is provided with feed pipe 3 and exhaust pipe 4, the bottom end of mixing barrel 1 is provided with discharge gate 2, the bottom lateral wall of mixing barrel 1 is provided with sampling assembly 5, sampling assembly 5 includes sampling cylinder 12 and rotating lever 13, sampling cylinder 12 is fixedly connected to one side outer wall of mixing barrel 1, and one end of sampling cylinder 12 is communicated with mixing barrel 1, rotating lever 13 is rotatably connected to the inner wall of sampling cylinder 12, the outer wall of rotating lever 13 is fixedly connected with spiral guide vane 14, the inner wall of rotating lever 13 is slidably connected with connecting rod 16, the outer wall of one end of sampling cylinder 12 is fixedly connected with fixed frame 15, connecting rod 16 is threadedly connected with fixed frame 15, one end of connecting rod 16 is fixed with block plug 17, block plug 17 is sealingly connected with the inner wall of the communicated end of sampling cylinder 12 and mixing barrel 1, and the outer wall below one end of sampling cylinder 12 away from mixing barrel 1 is threadedly connected with sample cylinder 18.
[0029] The inside of discharge gate 2 is fixed with electric telescopic rod 7 through connecting frame, the telescopic end of electric telescopic rod 7 is fixed with pressure reducing cone 6, the lateral wall of pressure reducing cone 6 is sealingly connected with the inner wall of discharge gate 2, the lateral wall of discharge gate 2 is provided with multiple universal air injection heads 8, one end of universal air injection head 8 is connected with the inner wall of discharge gate 2 through telescopic protective sleeve, and one end of universal air injection head 8 is towards pressure reducing cone 6 and has an included angle A with the axis of pressure reducing cone 6, the included angle A is greater than 0 degrees and less than 90 degrees, the lateral wall of discharge gate 2 is provided with drive cavity, the inner wall of drive cavity is rotatably connected with gear ring 10, the other end of multiple universal air injection heads 8 is fixedly connected with gear ring 10, the gear ring 10 is drivingly engaged with gear 11 on one side, and the motor for driving gear 11 to rotate is installed on the lateral wall of discharge gate 2, the electromagnetic valve 9 is installed on one side of discharge gate 2, the air outlet end of electromagnetic valve 9 is communicated with one end of multiple universal air injection heads 8, and the other end of electromagnetic valve 9 is communicated with external air source.
[0030] During mixing, solenoid valve 9 opens, and external gas is sprayed onto pressure reducing cone 6 through universal jet head 8. The gas then rises spirally along the inner wall of mixing tank 1, blowing the raw materials upwards for mixing. Solenoid valve 9 then closes, and the raw materials accumulate at outlet 2 due to gravity, completing one pulse mixing cycle. During mixing, connecting rod 16 can be rotated to move sealing plug 17 away from mixing tank 1. At this time, sampling cylinder 12 is connected to mixing tank 1, allowing raw materials inside mixing tank 1 to enter sampling cylinder 12. Spiral guide vane 14 limits the amount entering sampling cylinder 12. Then, connecting rod 16 is reversed to close sampling cylinder 12. Then, rotate the rotating rod 13 to transport the raw material in the sampling cylinder 12 to the sample cylinder 18 via the spiral guide vane 14, and then let it fall into the sample cylinder 18. Unscrew the sample cylinder 18 and check the raw material in the sample cylinder 18 to determine the mixing status of the raw material. When not sampling, the sealing plug 17 seals the sampling cylinder 12 to prevent the raw material from entering the sampling cylinder 12. In order to better mix different raw materials, the motor drives the gear 11 to rotate, which drives the gear ring 10 to rotate. This allows one end of the universal jet head 8 to rotate around the axis of the decompression cone 6, changing the degree of the included angle A, which can better mix different raw materials.
[0031] With the sampling component 5, sampling can be performed without stopping the machine, which makes it easy to determine the mixing of raw materials. At the same time, the sealing plug 17 can seal the sampling cylinder 12 when sampling is not in progress, preventing raw materials from entering the sampling cylinder 12.
[0032] By setting up the universal jet head 8, the gear ring 10 and the gear 11, the angle A between one end of the universal jet head 8 and the axis of the pressure reducing cone 6 can be adjusted as needed to control the flow path of the airflow and better mix different raw materials.
[0033] Example 2
[0034] A pharmaceutical gas flow pulse mixing device, this embodiment is based on embodiment 1, with the following improvements, such as... Figure 5 As shown, a filter plate 19 is fixed to the inner wall of the bottom end of the exhaust pipe 4, and an axial flow turbine 20 is installed on the inner wall of the exhaust pipe 4. The rotation of the blades in the axial flow turbine 20 by axial airflow is an existing technology and is relatively mature. Those skilled in the art know its basic structure and working principle. This invention is a creative improvement on it, so it will not be described in detail here. The central shaft of the axial flow turbine 20 is connected to a connecting shaft 21, and a cleaning scraper 22 is fixedly connected to the other end of the connecting shaft 21. The cleaning scraper 22 is in contact with the bottom outer wall of the filter plate 19.
[0035] The gas flow into the mixing barrel 1 is discharged from the exhaust pipe 4, the filter plate 19 filters the gas flow, avoids the raw materials from being taken out from the mixing barrel 1 by the gas flow, the gas flow drives the blades in the axial turbine 20 to rotate when passing through the axial turbine 20, drives the connecting shaft 21 to rotate, and makes the cleaning scraper 22 scrape and clean the surface of the filter plate 19, so as to ensure the filtering performance of the filter plate 19.
[0036] The axial turbine 20, the connecting shaft 21 and the cleaning scraper 22 are arranged, so that the surface of the filter plate 19 can be scraped and cleaned, and the filtering performance of the filter plate 19 is ensured.
[0037] Working principle: when mixing, the electromagnetic valve 9 is opened, the external gas is sprayed to the pressure reduction cone 6 through the universal air jet head 8, then spirally rises along the inner wall of the mixing barrel 1, blows up the raw materials to mix, the gas flow into the mixing barrel 1 is discharged from the exhaust pipe 4, the filter plate 19 filters the gas flow, avoids the raw materials from being taken out from the mixing barrel 1 by the gas flow, the gas flow drives the blades in the axial turbine 20 to rotate when passing through the axial turbine 20, drives the connecting shaft 21 to rotate, and makes the cleaning scraper 22 scrape and clean the surface of the filter plate 19, so as to ensure the filtering performance of the filter plate 19, then the electromagnetic valve 9 is closed, the raw materials are accumulated at the discharge port 2 due to gravity, and one pulse mixing is completed, in the mixing process, the connecting rod 16 can be rotated, the blocking plug 17 is moved away from the mixing barrel 1, at this time, the sampling cylinder 12 is communicated with the mixing barrel 1, the raw materials in the mixing barrel 1 can enter the sampling cylinder 12, and the spiral guide vane 14 can limit the amount of entering the sampling cylinder 12, then the connecting rod 16 is reversed, the sampling cylinder 12 is closed, then the rotating rod 13 is rotated, the raw materials in the sampling cylinder 12 are conveyed to above the sample cylinder 18 through the spiral guide vane 14, and then fall into the sample cylinder 18, the sample cylinder 18 is unscrewed, the raw materials in the sample cylinder 18 are checked to determine the mixing condition of the raw materials, and the blocking plug 17 closes the sampling cylinder 12 when no sampling is performed, so as to avoid the raw materials from entering the sampling cylinder 12; in order to better mix different raw materials, the motor drives the gear 11 to rotate, drives the gear ring 10 to rotate, can make one end of the universal air jet head 8 rotate around the axis line of the pressure reduction cone 6, changes the degree of the included angle A, and better mixes different raw materials.
[0038] The above merely describes a preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the technical field according to the technical scheme and the application concept of the present application within the technical range disclosed by the present application can make equivalent replacement or change, which should be covered in the protection scope of the present application.
Claims
1. A pharmaceutical airflow pulse mixing device, comprising a mixing tank (1), characterized in that, The mixing tank (1) is provided with a discharge port (2) at the bottom end. A sampling component (5) is provided on the bottom side wall of the mixing tank (1). The sampling component (5) includes a sampling cylinder (12) and a rotating rod (13). The sampling cylinder (12) is fixedly connected to the outer wall of one side of the mixing tank (1), and one end of the sampling cylinder (12) is connected to the mixing tank (1). The rotating rod (13) is rotatably connected to the inner wall of the sampling cylinder (12). A spiral guide vane (1) is fixedly connected to the outer wall of the rotating rod (13). 4) A connecting rod (16) is slidably fitted on the inner wall of the rotating rod (13). A fixing frame (15) is fixedly connected to the outer wall of one end of the sampling cylinder (12). The connecting rod (16) is threadedly fitted to the fixing frame (15). A sealing plug (17) is fixed to one end of the connecting rod (16). The sealing plug (17) is sealed to the inner wall of the connecting end of the sampling cylinder (12) and the mixing tank (1). A sample cylinder (18) is threadedly connected to the lower outer wall of the end of the sampling cylinder (12) away from the mixing tank (1).
2. The pharmaceutical gas flow pulse mixing device according to claim 1, characterized in that, The mixing tank (1) is provided with a feed pipe (3) and an exhaust pipe (4) at the top. An electric telescopic rod (7) is fixed inside the discharge port (2) by a connecting frame. A pressure reducing cone (6) is fixed at the telescopic end of the electric telescopic rod (7). The side wall of the pressure reducing cone (6) is sealed to the inner wall of the discharge port (2).
3. The pharmaceutical airflow pulse mixing device according to claim 2, characterized in that, The side wall of the discharge port (2) is provided with a plurality of universal jet heads (8), one end of which is connected to the inner wall of the discharge port (2) through a telescopic protective sleeve.
4. A pharmaceutical airflow pulse mixing device according to claim 3, characterized in that, The discharge port (2) has a drive chamber on its side wall. A gear ring (10) is rotatably connected to the inner wall of the drive chamber. The other ends of multiple universal jet heads (8) are fixedly connected to the gear ring (10). A gear (11) is engaged with one side of the gear ring (10). A motor that drives the gear (11) to rotate is installed on the side wall of the discharge port (2).
5. A pharmaceutical airflow pulse mixing device according to claim 4, characterized in that, A solenoid valve (9) is installed on one side of the discharge port (2). The air outlet of the solenoid valve (9) is connected to one end of a plurality of universal jet nozzles (8), and the other end of the solenoid valve (9) is connected to an external air source.
6. A pharmaceutical airflow pulse mixing device according to claim 2, characterized in that, A filter plate (19) is fixed to the inner wall of the bottom end of the exhaust pipe (4), and an axial flow turbine (20) is installed on the inner wall of the exhaust pipe (4).
7. A pharmaceutical gas flow pulse mixing device according to claim 6, characterized in that, The central shaft of the axial turbine (20) is connected to a connecting shaft (21), and the other end of the connecting shaft (21) is fixedly connected to a cleaning scraper (22), which is attached to the bottom outer wall of the filter plate (19).
Citation Information
Patent Citations
Pulse type airflow mixer
CN212188890U