Synthetic reaction line for surfactant

Abstract

The utility model relates to the technical field of surfactant processing and synthesis, and discloses a synthetic reaction line for a surfactant, which comprises a support frame and a reaction kettle, the top of the support frame is fixedly connected with three groups of bases, pressure sensing components are sleeved in the bases, the inside of the reaction kettle is rotatably connected with a support seat, and the support seat is fixedly connected with the support frame. The top of the supporting base is fixedly connected with a rotating column, the surface of the rotating column is fixedly connected with four sets of fixing frames, and the surfaces of two sets of fixing frames are fixedly connected with a plurality of sets of supporting assemblies. According to the synthetic reaction line for the surfactant, by arranging the pressure sensing assembly, the effect of accurately and quantitatively discharging raw materials is achieved, the situation that the synthetic quality of the surfactant is reduced due to the fact that the discharging proportion of the raw materials is not accurate is prevented, meanwhile, workers are reminded to add the raw materials, and the functional diversity of the synthetic reaction line for the surfactant is improved; and the production reaction efficiency is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to surface active agent processing synthetic technique field especially, it is a kind of for the synthetic reaction line of surface active agent. BACKGROUND

[0002] Surface active agent refers to the material that can significantly reduce solution (generally refers to aqueous solution) surface tension and liquid-liquid interfacial tension, is a kind of hydrophilic lipophilic two-phase molecule, surface active agent is generally connected by chemical reaction hydrophilic group (such as hydroxyl, sulfonic acid group, ether group etc.) and hydrophobic group (such as alkyl chain), and the synthetic reaction line for surface active agent usually includes a series of chemical reaction equipment and control system, these equipment can be matched to complete the synthesis production of surface active agent.

[0003] However, the existing synthetic reaction line for surface active agent when adding corresponding raw material, raw material discharge proportion is not accurate, leading to surface active agent synthesis quality decline, it is difficult to have the function of accurate quantitative discharge raw material and prompting. INVENTION CONTENTS

[0004] (1) technical problem solved

[0005] The utility model aims at providing a kind of synthetic reaction line for surface active agent, to solve the problem that the existing synthetic reaction line for surface active agent in above-mentioned background technique when adding corresponding raw material, raw material discharge proportion is not accurate, leading to surface active agent synthesis quality decline, it is difficult to have the function of accurate quantitative discharge raw material and prompting.

[0006] (2) technical scheme

[0007] To achieve the above object, the utility model is realized by the following technical scheme: a kind of synthetic reaction line for surface active agent, including support frame and reaction kettle, the top of the support frame is fixedly connected with three groups of base, the inside of the base is sleeved with pressure response component, the inside of the reaction kettle is rotatably connected with support seat, the top of the support seat is fixedly connected with rotating column, the surface of the rotating column is fixedly connected with four groups of fixed frame, wherein two groups of the surface of the fixed frame are fixedly connected with several groups of support component, one end of the support component is fixedly connected with shovel plate, the pressure response component includes the pressure sensor of sleeveing in the inside of base, one end of the pressure sensor is electrically connected with integrated controller by power line, one end of the integrated controller is electrically connected with warning light by power line, one end of the integrated controller is electrically connected with flow sensor by power line, one end of the integrated controller is electrically connected with solenoid valve by power line;The support component includes the support sleeve that is fixedly connected on the surface of fixed frame, one end of the support sleeve is slidably connected with sliding rod, one end of the sliding rod is fixedly connected with support spring.

[0008] As a further embodiment of this utility model, a raw material cylinder is fixedly connected to the top of the base, and a discharge pipe is connected through the surface of the raw material cylinder. The flow sensor and the solenoid valve are both set on the surface of the discharge pipe. The discharge pipe serves to discharge the raw material.

[0009] As a further embodiment of this utility model, a top cover is fixedly installed on the top of the reactor by bolts, and a motor housing is fixedly connected to the top of the top cover. The motor housing serves to protect the drive motor.

[0010] As a further embodiment of this utility model, a drive motor is fitted inside the motor housing. The drive motor is fixedly connected to the top of the rotating column, and the drive motor drives the rotating column to rotate.

[0011] As a further embodiment of this utility model, a discharge pipe is connected through the bottom of the reaction vessel, and a primary filter is connected through one end of the discharge pipe. The primary filter serves to initially filter large particulate impurities in the surfactant.

[0012] As a further embodiment of this utility model, an output pump is connected through one side of the primary filter cartridge, and three sets of filters are connected through one end of the output pump. Through the setting of the filters, the impurities in the surfactant are filtered out.

[0013] As a further embodiment of this utility model, two sets of horizontal plates are fixedly connected to the back of the filter. The horizontal plates are fixedly connected to one side of the support frame, and the horizontal plates serve to support the filter.

[0014] (III) Beneficial Effects

[0015] This invention provides a reaction line for the synthesis of surfactants, which has the following beneficial effects:

[0016] 1. This surfactant synthesis reaction line, through the setting of a pressure sensing component, allows for precise and quantitative discharge of raw materials. During operation, the solenoid valve is opened when the required raw material is added. A flow sensor detects the flow rate of the raw material discharged through the outlet pipe. When the set value is reached, the flow sensor sends a signal to the integrated controller, causing the integrated controller to close the solenoid valve. This ensures accurate and quantitative discharge of raw materials, preventing inaccurate discharge ratios that could lead to a decrease in surfactant synthesis quality. Simultaneously, a pressure sensor detects the weight of the raw material in the raw material cylinder. When the weight falls below the set value, the pressure sensor sends a signal to the integrated controller, which then activates a flashing warning light and a buzzer to remind operators to add raw materials. This increases the functional versatility of the surfactant synthesis reaction line and further improves production reaction efficiency.

[0017] 2、 the synthetic reaction line for surfactant, through the setting of the support assembly, when in use, because the reaction kettle inner wall extrudes the shovel plate, the sliding rod slides in the support sleeve, and extrudes the support spring, the support spring reversely pushes the sliding rod, the shovel plate is tightly attached to the reaction kettle inner wall, and then the adhered raw materials on the reaction kettle inner wall are scraped down and stirred, so that the effect of cleaning the adhered raw materials on the reaction kettle inner wall is achieved, and the waste of raw materials caused by the adhered raw materials on the reaction kettle inner wall is prevented. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 It is the overall structure schematic diagram of the utility model;

[0019] Fig. 2 It is the split structure schematic diagram of the utility model;

[0020] Fig. 3 It is the pressure sensing assembly structure schematic diagram of the utility model;

[0021] Fig. 4 It is the support assembly structure schematic diagram of the utility model.

[0022] In the drawing: 1, support frame; 2, reaction kettle; 3, base; 4, pressure sensing assembly; 401, pressure sensor; 402, integrated controller; 403, warning light; 404, flow sensor; 405, electromagnetic valve; 5, support seat; 7, rotating column; 8, fixed frame; 9, support assembly; 901, support sleeve; 902, sliding rod; 903, support spring; 10, shovel plate; 11, raw material cylinder; 12, discharge pipe; 13, top cover; 14, motor shell; 15, driving motor; 16, discharge pipe; 17, primary filter cylinder; 18, output pump; 19, filter; 20, cross plate. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Please refer to Figs. 1 to 4The utility model provides a kind of technical scheme: a kind of for synthetic reaction line of surfactant, including support frame 1 and reaction kettle 2, the top of support frame 1 is fixedly connected with three groups of pedestal 3, pressure sensing assembly 4 is sleeved in the inside of pedestal 3, by the setting of pressure sensing assembly 4, reach the effect of accurate and quantitative discharge raw materials, prevent raw material discharge proportion not accurate, leading to surfactant synthesis quality decline, prompting staff to add raw materials simultaneously, increase the functional diversity of the synthetic reaction line for surfactant, and further improve production reaction efficiency, the inside rotationally connected of reaction kettle 2 has support seat 5, the top of support seat 5 is fixedly connected with rotating column 7, the surface of rotating column 7 is fixedly connected with four groups of fixed frame 8, wherein the surface of two groups of fixed frame 8 is fixedly connected with several groups of support assembly 9, by the setting of support assembly 9, reach the effect of cleaning the raw materials adhered on the inner wall of reaction kettle 2, prevent raw materials adhered on the inner wall of reaction kettle 2, cause raw material waste, one end of support assembly 9 is fixedly connected with shovel plate 10, pressure sensing assembly 4 includes pressure sensor 401 that is sleeved in the inside of pedestal 3, one end of pressure sensor 401 is electrically connected with integrated controller 402 by power line, one end of integrated controller 402 is electrically connected with warning light 403 by power line, one end of integrated controller 402 is electrically connected with flow sensor 404 by power line, one end of integrated controller 402 is electrically connected with electromagnetic valve 405 by power line;Support assembly 9 includes support sleeve 901 fixedly connected to the surface of fixed frame 8, one end of support sleeve 901 is slidably connected with sliding rod 902, one end of sliding rod 902 is fixedly connected with support spring 903.

[0025] The top of pedestal 3 is fixedly connected with raw material cylinder 11, the surface of raw material cylinder 11 is connected with discharge pipe 12, flow sensor 404 and electromagnetic valve 405 are arranged on the surface of discharge pipe 12, by the setting of discharge pipe 12, play the role of discharging raw materials.

[0026] The top of reaction kettle 2 is fixedly installed with top cover 13 by bolt, the top of top cover 13 is fixedly connected with motor shell 14, by the setting of motor shell 14, play the role of protecting driving motor 15.

[0027] The inside of motor shell 14 is sleeved with driving motor 15, driving motor 15 is fixedly connected to the top of rotating column 7, by the setting of driving motor 15, play the role of driving rotating column 7 rotation.

[0028] The bottom of reaction kettle 2 is connected with discharge pipe 16, one end of discharge pipe 16 is connected with primary filter cylinder 17, by the setting of primary filter cylinder 17, play the role of preliminary filtering large particle impurities in surfactant.

[0029] The output pump 18 is connected through one side of the primary filter cartridge 17, and one end of the output pump 18 is connected through three groups of filters 19, which can filter the impurities in the surfactant.

[0030] The back of the filter 19 is fixedly connected with two groups of cross plates 20, and the cross plates 20 are fixedly connected to one side of the support frame 1, which can support the filter 19.

[0031] The model of the pressure sensor 401 is XM-C42, the model of the integrated controller 402 is KS-350CT-I1, and the model of the flow sensor 404 is ACU10L-L, and the above parameters and models can be selected according to actual conditions.

[0032] In the utility model, the working steps of the device are as follows:

[0033] The first step is that, in use, according to the corresponding raw materials to be added, the electromagnetic valve 405 is opened, the flow sensor 404 is used for detecting the raw material flow discharged from the discharge pipe 12, when the set value is reached, the flow sensor 404 sends a signal to the integrated controller 402, so that the integrated controller 402 controls the electromagnetic valve 405 to be closed;

[0034] The second step is that, the pressure sensor 401 is used for detecting the weight of the raw material in the raw material cylinder 11, when the set value is reached, the pressure sensor 401 sends a signal to the integrated controller 402, and the integrated controller 402 controls the warning lamp 403 to flash and buzz;

[0035] The third step is that, in use, because the inner wall of the reaction kettle 2 extrudes the shovel plate 10, the sliding rod 902 slides in the support sleeve 901, and extrudes the support spring 903, so that the support spring 903 reversely pushes the sliding rod 902, the shovel plate 10 is tightly attached to the inner wall of the reaction kettle 2, and then the raw materials adhered to the inner wall of the reaction kettle 2 are scraped off and stirred.

[0036] It should be noted that the device structure and the drawings of the utility model mainly describe the principle of the utility model, and the setting of the power mechanism, the power supply system and the control system of the device is not completely described in the design principle technology, and under the premise that the above-mentioned principle of the utility model is understood by the person skilled in the art, the specific of the power mechanism, the power supply system and the control system can be clearly known, and the control mode of the application file is automatically controlled through the controller, and the control circuit of the controller can be realized through simple programming of the person skilled in the art;

[0037] The standard parts used in the application can be purchased from the market, and can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art. The mechanical parts and equipment adopt the conventional type in the prior art, and the components known to the person skilled in the art are known to the person skilled in the art through technical manual or conventional experimental method.

[0038] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A reaction line for the synthesis of surfactants, comprising a support frame (1) and a reaction vessel (2), characterized in that: The top of the support frame (1) is fixedly connected to three sets of bases (3), and a pressure sensing component (4) is sleeved inside the base (3). The inside of the reaction vessel (2) is rotatably connected to a support seat (5), and the top of the support seat (5) is fixedly connected to a rotating column (7). The surface of the rotating column (7) is fixedly connected to four sets of fixing frames (8), and the surfaces of two sets of fixing frames (8) are fixedly connected to several sets of support components (9). One end of the support component (9) is fixedly connected to a shovel plate (10). The pressure sensing component (4) includes a pressure sensor (401) sleeved inside the base (3). One end of the pressure sensor (401) is electrically connected to an integrated controller (402) via a power cord. One end of the integrated controller (402) is electrically connected to a warning light (403) via a power cord. One end of the integrated controller (402) is electrically connected to a flow sensor (404) via a power cord. One end of the integrated controller (402) is electrically connected to a solenoid valve (405) via a power cord. The support assembly (9) includes a support sleeve (901) fixedly connected to the surface of the fixing frame (8), a sliding rod (902) slidably connected to one end of the support sleeve (901), and a support spring (903) fixedly connected to one end of the sliding rod (902).

2. The reaction line for the synthesis of surfactants according to claim 1, characterized in that: The base (3) is fixedly connected to the top of the raw material cylinder (11), and the surface of the raw material cylinder (11) is connected to the discharge pipe (12). The flow sensor (404) and the solenoid valve (405) are both located on the surface of the discharge pipe (12).

3. The reaction line for the synthesis of surfactants according to claim 1, characterized in that: The top of the reactor (2) is fixedly installed with a top cover (13) by bolts, and the top of the top cover (13) is fixedly connected with a motor housing (14).

4. The reaction line for the synthesis of surfactants according to claim 3, characterized in that: The drive motor (15) is fitted inside the motor housing (14), and the drive motor (15) is fixedly connected to the top of the rotating column (7).

5. A reaction line for the synthesis of surfactants according to claim 1, characterized in that: The bottom of the reactor (2) is connected to a discharge pipe (16), and one end of the discharge pipe (16) is connected to a primary filter cartridge (17).

6. A reaction line for the synthesis of surfactants according to claim 5, characterized in that: One side of the primary filter cartridge (17) is connected to an output pump (18), and one end of the output pump (18) is connected to three sets of filters (19).

7. A reaction line for the synthesis of surfactants according to claim 6, characterized in that: Two sets of horizontal plates (20) are fixedly connected to the back of the filter (19), and the horizontal plates (20) are fixedly connected to one side of the support frame (1).

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