Reaction kettle for continuous flow iron phosphate synthesis process

By introducing a cleaning mechanism and a stirring device into the reactor, the problem of difficult cleaning of the reactor was solved, achieving thorough internal cleaning and raw material mixing, thereby improving production efficiency and product quality.

CN224009823UActive Publication Date: 2026-03-20SICHUAN LIANWU NEW ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The reactors used in the existing continuous flow synthesis process of iron phosphate are difficult to clean effectively, which makes it easy for impurities to appear in subsequent synthesis processes.

Method used

A reactor with a cleaning mechanism was designed, including components such as a chute, an electric telescopic rod, a telescopic hose, and a rotating nozzle. It can clean the inside of the reactor after preparation and mix the raw materials in combination with a motor-driven stirring plate.

Benefits of technology

This achieved effective cleaning of the inside of the reactor, improved the effect of the next preparation, and ensured product consistency and equipment utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a reaction kettle for a continuous flow iron phosphate synthesis process, and relates to the field of iron phosphate synthesis processes. Comprising a reaction kettle body, a cleaning mechanism capable of cleaning the interior of the reaction kettle is arranged on the upper surface of the reaction kettle body, the cleaning mechanism comprises a first fixing plate fixedly connected with the upper surface of the reaction kettle body, a sliding groove is formed in the first fixing plate, and a second fixing plate is fixedly connected to the upper end of the first fixing plate. According to the reaction kettle for the iron phosphate synthesis process, through cooperative use of a first fixing plate, a sliding groove, a second fixing plate, a first electric telescopic rod, a sliding block, a second electric telescopic rod, a telescopic hose, a rotary spray head, a connecting pipe, a water pump and a water storage tank, after preparation of the reaction kettle is finished, the interior of the reaction kettle can be cleaned; when the cleaned reaction kettle is used for preparing next time, the preparation effect can be improved, and the interior of the reaction kettle can be cleaned.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a reaction kettle, concretely to a reaction kettle for continuous flow synthesis of iron phosphate process belongs to synthesis iron phosphate process technical field. BACKGROUND

[0002] At present, the synthesis reaction of iron phosphate in the iron phosphate industry is usually carried out by using the intermittent process, and the continuous process has the advantages of high production efficiency, good product consistency, high equipment utilization rate and easy automation compared with the intermittent process, and becomes a direction of process optimization in the iron phosphate industry.

[0003] Through the search, the Chinese patent with the publication number CN221514469U discloses a reaction kettle for continuous flow synthesis of iron phosphate process, the top of the inner shell is fixedly provided with a driving motor, and the longitudinal stirring mechanism can make the flow direction of the phosphoric acid raw material perpendicular to the stirring track of the circumferential stirring structure, so that in the strong turbulent flow stirred by the circumferential stirring structure, the liquid raw material can be fully mixed with the raw material in the inner shell by the vertical flow of the liquid raw material and the circumferential stirring structure, thereby solving the problem of violent shaking of the feeding pipe under the condition of strong stirring.

[0004] Although the above-mentioned scheme can solve the problem of violent shaking of the feeding pipe under the condition of strong stirring, the reaction kettle in the above-mentioned patent is difficult to clean the inside, which can cause impurities in the subsequent synthesis; therefore, we provide a reaction kettle for continuous flow synthesis of iron phosphate process to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims to solve the above-mentioned problems and provides a reaction kettle for continuous flow synthesis of iron phosphate process to solve the problem that the inside is difficult to clean in the prior art.

[0006] The utility model is implemented by the following technical scheme: a reaction kettle for continuous flow synthesis of iron phosphate process, comprising a reaction kettle body, a cleaning mechanism for cleaning the inside of the reaction kettle is arranged on the upper surface of the reaction kettle body, the cleaning mechanism comprises a first fixed plate fixedly connected with the upper surface of the reaction kettle body, a sliding groove is arranged in the first fixed plate, a second fixed plate is fixedly connected with the upper end of the first fixed plate, a first electric telescopic rod is fixedly connected with the lower surface of the second fixed plate, a sliding block is fixedly connected with one end of the first electric telescopic rod away from the second fixed plate, a second electric telescopic rod is fixedly connected with the lower surface of the sliding block, a telescopic hose is fixedly connected in the second electric telescopic rod, and a rotating spray head is fixedly connected with the outlet of the telescopic hose.

[0007] Preferably, the inside of the chute is in sliding connection with one side of the sliding block, the inlet of the telescopic hose is fixedly communicated with a connecting pipe, and the outer surface of the telescopic hose is fixedly connected with the inside of the sliding block.

[0008] Preferably, the inlet of the connecting pipe is fixedly communicated with a water pump, the inlet of the water pump is fixedly communicated with a water storage tank, the lower surface of the water storage tank is fixedly connected with a support plate, and the water in the water storage tank can be conveyed through the water pump, so that the inside of the reaction kettle can be cleaned, and the preparation effect of the reaction kettle is improved.

[0009] Preferably, the upper surface of the reaction kettle body is fixedly communicated with a feeding pipe, and the outer surface of the reaction kettle body is fixedly connected with one side of the support plate, so that raw materials can be added through the feeding pipe, and the water storage tank can be fixed through the support plate.

[0010] Preferably, the upper surface of the reaction kettle body is fixedly connected with a fixing frame, the upper surface of the fixing frame is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a rotating shaft, the rotating shaft can be driven to rotate through the motor, and the inside of the reaction kettle can be conveniently stirred by the stirring plate.

[0011] Preferably, the rotating shaft penetrates through the fixing frame and is in rotary connection with the fixing frame, the outer surface of the rotating shaft is fixedly connected with one end of the stirring plate, and the lower surface of the reaction kettle body is fixedly communicated with a discharge pipe, so that the prepared raw materials can be discharged through the discharge pipe, the motor can be fixed through the fixing frame, and shaking during work is prevented.

[0012] Preferably, the outer surface of the discharge pipe is fixedly connected with a control valve, the upper surface of the reaction kettle body is fixedly connected with a third fixing plate, and one side of the third fixing plate is fixedly connected with a third electric telescopic rod, so that the discharge pipe can discharge raw materials through the control valve, and the third electric telescopic rod can be fixed through the third fixing plate.

[0013] Preferably, the third electric telescopic rod is fixedly connected with a sliding valve at the end away from the third fixing plate, one side of the sliding valve is in sliding connection with the inside of the fixed groove, and the lower surface of the fixed groove is fixedly connected with the upper surface of the reaction kettle body, so that the third electric telescopic rod can open the groove on the reaction kettle when the inside of the reaction kettle needs to be cleaned.

[0014] The utility model provides a kind of reaction kettle for continuous flow synthesis phosphorus iron process, it has the beneficial effects as follows:

[0015] 1. The reaction kettle for synthesizing iron phosphate process through the cooperation of the first fixed plate, the chute, the second fixed plate, the first electric telescopic rod, the sliding block, the second electric telescopic rod, the telescopic hose, the rotary spray head, the connecting pipe, the water pump and the water storage tank, when the reaction kettle is prepared, the inside of the reaction kettle can be cleaned, and the prepared reaction kettle is beneficial to improve the preparation effect and realize the cleaning of the inside of the reaction kettle.

[0016] 2. The reaction kettle for synthesizing iron phosphate process through the cooperation of the motor, the shaft, the stirring plate, the discharge pipe, the control valve and the feeding pipe, when the raw materials are put into the inside of the reaction kettle through the feeding pipe, the motor can drive the shaft and the stirring plate to mix and stir the raw materials in the inside of the reaction kettle, and the reaction effect of the raw materials is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole three-dimensional structure schematic view of the utility model;

[0018] Figure 2 It is a three-dimensional structure schematic view of the cleaning mechanism of the utility model;

[0019] Figure 3 It is a three-dimensional structure schematic view of the adjusting device of the utility model;

[0020] Figure 4 It is a three-dimensional structure schematic view of the water storage tank of the utility model;

[0021] Figure 5 It is a three-dimensional structure schematic view of the reaction kettle body section of the utility model;

[0022] Figure 6 It is the A place enlarged structure schematic view of the utility model; Figure 5

[0023] MAIN COMPONENT SYMBOL EXPLANATION

[0024] 1. The reaction kettle body;

[0025] 2. The cleaning mechanism; 201, the first fixed plate; 202, the chute; 203, the second fixed plate; 204, the first electric telescopic rod; 205, the sliding block; 206, the second electric telescopic rod; 207, the telescopic hose; 208, the rotary spray head; 209, the connecting pipe; 210, the water pump; 211, the water storage tank;

[0026] 3. The support plate; 4, the fixed groove; 5, the sliding valve; 6, the third electric telescopic rod; 7, the third fixed plate; 8, the fixed frame; 9, the motor; 10, the shaft; 11, the stirring plate; 12, the discharge pipe; 13, the control valve; 14, the feeding pipe. DETAILED DESCRIPTION ​

[0027] The utility model discloses a kind of reaction kettle for continuous flow synthesis iron phosphate process.

[0028] Please refer to Figure 5 Including reaction kettle body 1, the upper surface of reaction kettle body 1 is fixedly connected with fixed frame 8, the upper surface of fixed frame 8 is fixedly connected with motor 9, the output shaft of motor 9 is fixedly connected with rotating shaft 10, fixed frame 8 is installed on reaction kettle body 1, motor 9 can be fixed by fixed frame 8, prevent motor 9 from appearing to shake when working, when motor 9 works, rotating shaft 10 can be driven to rotate, rotating shaft 10 penetrates fixed frame 8 and is rotationally connected with fixed frame 8, the outer surface of rotating shaft 10 is fixedly connected with one end of stirring plate 11, the lower surface of reaction kettle body 1 is fixedly communicated with discharge pipe 12, when rotating shaft 10 is rotated under the action of motor 9, stirring plate 11 installed on rotating shaft 10 can be driven to stir and mix raw materials in the inside of reaction kettle body 1, discharge pipe 12 is installed on reaction kettle body 1, and prepared raw materials can be discharged through discharge pipe 12.

[0029] Please refer to Figure 6 The outer surface of discharge pipe 12 is fixedly connected with control valve 13, the upper surface of reaction kettle body 1 is fixedly connected with third fixed plate 7, one side of third fixed plate 7 is fixedly connected with third electric telescopic rod 6, control valve 13 is installed on discharge pipe 12, and the discharge speed of raw materials in discharge pipe 12 can be controlled by control valve 13, third fixed plate 7 is installed on reaction kettle body 1, and third electric telescopic rod 6 can be fixed by third fixed plate 7, to play the role of fixed.

[0030] The end, away from third fixed plate 7, of third electric telescopic rod 6 is fixedly connected with sliding valve 5, one side of sliding valve 5 is slidably connected with the inside of fixed groove 4, the lower surface of fixed groove 4 is fixedly connected with the upper surface of reaction kettle body 1, when it is necessary to clean the inside of reaction kettle body 1, sliding valve 5 can be controlled to open by third electric telescopic rod 6, and rotating nozzle 208 is conveniently entered into the inside of reaction kettle body 1, fixed groove 4 is installed on reaction kettle body 1, and sliding valve 5 can be guided and sealed by fixed groove 4.

[0031] Please refer to Figure 1The upper surface of the reaction kettle body 1 is fixedly connected with the feeding pipe 14, the outer surface of the reaction kettle body 1 is fixedly connected with one side of the supporting plate 3, the feeding pipe 14 is installed on the reaction kettle body 1, and the required raw materials can be fed through the feeding pipe 14, the supporting plate 3 is installed on the reaction kettle body 1, and the water storage tank 211 can be fixed through the supporting plate 3 to prevent shaking during long-time work, the upper surface of the reaction kettle body 1 is provided with the cleaning mechanism 2 for cleaning the inside of the reaction kettle, and the cleaning mechanism 2 comprises the first fixed plate 201 fixedly connected with the upper surface of the reaction kettle body 1.

[0032] Please refer to Figure 2 The inside of the sliding groove 202 is slidably connected with one side of the sliding block 205, the inlet of the telescopic hose 207 is fixedly connected with the connecting pipe 209, the inlet of the connecting pipe 209 is fixedly connected with the water pump 210, the inlet of the water pump 210 is fixedly connected with the water storage tank 211, the lower surface of the water storage tank 211 is fixedly connected with the supporting plate 3, and the connecting pipe 209 is installed on the water pump 210.

[0033] Please refer to Figure 3 and Figure 4 The outer surface of the telescopic hose 207 is fixedly connected with the inside of the sliding block 205, the sliding block 205 can slide in the sliding grooves 202 on both sides, and tilting of the sliding block 205 during up-down adjustment can be prevented, the telescopic hose 207 is installed in the connecting pipe 209 and the sliding block 205, the telescopic hose 207 can be telescoped through the second electric telescopic rod 206, and the rotating spray head 208 can clean the inside of the reaction kettle body 1.

[0034] The upper end of the first fixed plate 201 is fixedly connected with the second fixed plate 203, the lower surface of the second fixed plate 203 is fixedly connected with the first electric telescopic rod 204, the end, away from the second fixed plate 203, of the first electric telescopic rod 204 is fixedly connected with the sliding block 205, the lower surface of the sliding block 205 is fixedly connected with the second electric telescopic rod 206, the inside of the second electric telescopic rod 206 is fixedly connected with the telescopic hose 207, and the outlet of the telescopic hose 207 is fixedly connected with the rotating spray head 208, after preparation, the first electric telescopic rod 204 can push the sliding block 205 to descend and push the second electric telescopic rod 206 to descend, the second electric telescopic rod 206 is installed on the sliding block 205, the second electric telescopic rod 206 can be adjusted up and down through the sliding block 205, and the rotating spray head 208 is installed on the telescopic hose 207 and can clean the inside of the reaction kettle body 1 through the rotating spray head 208.

[0035] The first electric telescopic rod 204, the second electric telescopic rod 206, the telescopic hose 207, the rotary spray head 208, the water pump 210, the third electric telescopic rod 6, the motor 9 and the control valve 13 in the application are all common electrical equipment in the prior art, and the model or specific structure thereof will not be described in detail in the application.

[0036] Working principle: after the preparation of the reaction kettle is finished, the inside of the reaction kettle needs to be cleaned, first, the third electric telescopic rod 6 can drive the sliding valve 5 to open the cleaning port, then the first electric telescopic rod 204 pushes the sliding block 205 and the second electric telescopic rod 206 to descend, when the second electric telescopic rod 206 enters the inside of the reaction kettle body 1, the second electric telescopic rod 206 can drive the telescopic hose 207 to stretch and retract, and start the water pump 210, the water in the water storage tank 211 is pumped out by the water pump 210, the water can be delivered to the telescopic hose 207 through the connecting pipe 209 by the water pump 210, then the inside of the reaction kettle body 1 is cleaned by the rotary spray head 208, when the cleaning is finished, the control valve 13 can control the discharge pipe 12 to discharge the waste water for cleaning, when cleaning, the motor 9 can drive the rotating shaft 10 and the stirring plate 11 to stir the inside of the reaction kettle body 1, which is beneficial to improve the cleaning effect, when the device is used next time, the preparation effect can be improved, and the inside of the reaction kettle is cleaned.

[0037] The basic principle and main features of the application and the advantages of the application are shown and described above. It should be understood by those skilled in the art that the application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the application, and various changes and improvements can be made to the application without departing from the spirit and scope of the application, and these changes and improvements all fall within the scope of the claimed application. The scope of protection of the application is defined by the appended claims and their equivalents.

Claims

1. A reactor for a continuous flow synthesis of ferric phosphate, comprising a reactor body (1), characterized in that: The upper surface of the reactor body (1) is provided with a cleaning mechanism (2) for cleaning the inside of the reactor. The cleaning mechanism (2) includes a first fixing plate (201) fixedly connected to the upper surface of the reactor body (1). The first fixing plate (201) has a sliding groove (202) inside. The upper end of the first fixing plate (201) is fixedly connected to a second fixing plate (203). The lower surface of the second fixing plate (203) is fixedly connected to a first electric telescopic rod (204). The end of the first electric telescopic rod (204) away from the second fixing plate (203) is fixedly connected to a sliding block (205). The lower surface of the sliding block (205) is fixedly connected to a second electric telescopic rod (206). The inside of the second electric telescopic rod (206) is fixedly connected to a retractable hose (207). The outlet of the retractable hose (207) is fixedly connected to a rotating nozzle (208).

2. The reactor for a continuous flow synthesis of ferric phosphate according to claim 1, characterized in that: The interior of the groove (202) is slidably connected to one side of the sliding block (205), the inlet of the retractable hose (207) is fixedly connected to the connecting pipe (209), and the outer surface of the retractable hose (207) is fixedly connected to the interior of the sliding block (205).

3. The reactor for a continuous flow synthesis of ferric phosphate according to claim 2, characterized in that: The inlet of the connecting pipe (209) is fixedly connected to a water pump (210), the inlet of the water pump (210) is fixedly connected to a water storage tank (211), and a support plate (3) is fixedly connected to the lower surface of the water storage tank (211).

4. The reactor for a continuous flow synthesis of ferric phosphate according to claim 1, characterized in that: The upper surface of the reactor body (1) is fixedly connected to the feed pipe (14), and the outer surface of the reactor body (1) is fixedly connected to one side of the support plate (3).

5. The reactor for a continuous flow synthesis of ferric phosphate according to claim 1, characterized in that: A fixed frame (8) is fixedly connected to the upper surface of the reactor body (1), and a motor (9) is fixedly connected to the upper surface of the fixed frame (8). The output shaft of the motor (9) is fixedly connected to a rotating shaft (10).

6. The reactor for a continuous flow synthesis of ferric phosphate according to claim 5, characterized in that: The rotating shaft (10) passes through the fixed frame (8) and is rotatably connected to the fixed frame (8). The outer surface of the rotating shaft (10) is fixedly connected to one end of the stirring plate (11). The lower surface of the reactor body (1) is fixedly connected to the discharge pipe (12).

7. The reactor for a continuous flow synthesis of ferric phosphate according to claim 6, characterized in that: A control valve (13) is fixedly connected to the outer surface of the discharge pipe (12), a third fixing plate (7) is fixedly connected to the upper surface of the reactor body (1), and a third electric telescopic rod (6) is fixedly connected to one side of the third fixing plate (7).

8. The reactor for a continuous flow synthesis of ferric phosphate according to claim 7, characterized in that: The third electric telescopic rod (6) is fixedly connected to a sliding valve (5) at one end away from the third fixed plate (7). One side of the sliding valve (5) is slidably connected to the inside of the fixed groove (4). The lower surface of the fixed groove (4) is fixedly connected to the upper surface of the reactor body (1).

Citation Information

Patent Citations

  • Reaction kettle for continuous flow iron phosphate synthesis process

    CN221514469U