Softened water spraying device
By designing an adjustable softened water spray device, the problem of poor versatility of existing devices has been solved, enabling flexible installation and low-cost process adjustments to adapt to the needs of different conveying systems and reduce production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-20
AI Technical Summary
The existing spraying equipment has poor versatility, which leads to the need for a large number of spare parts and a long installation period when adjusting the process in chemical production, resulting in wasted production costs.
A water softening spray device was designed, including a water supply tank, a fixed frame, a movable frame, and a spray pipe. The height and angle of the spray pipe can be adjusted by vertical and horizontal adjustment of the movable frame to meet the needs of different delivery systems. It is also equipped with a suction pump and a filter screen for easy installation and use.
It improves the adaptability of the spraying device, reduces the cost waste of process adjustment, is easy to operate, adapts to different production process requirements, and reduces equipment modification and installation cycle.
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Figure CN224010102U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of chemical production equipment, specifically relates to a softened water spraying device. BACKGROUND
[0002] In the chemical production process, the spraying device is often used to spray softened water on the product. For example, in the production of sodium carboxymethyl cellulose (CMC), in order to solve the problem of large volume of sodium carboxymethyl cellulose (CMC) powder and low container loading efficiency, a softened water spraying device is temporarily added to the conveying system for solid-liquid separation at the end of the production process. The production of sodium carboxymethyl cellulose (CMC) material can produce micro-hydrolysis phenomenon to reduce the volume of the material, and can occupy a smaller volume under the same weight, thereby improving the container loading efficiency. However, due to the different specifications and sizes of the conveying system in the production equipment, the existing spraying device cannot meet the matching and use of multiple conveying systems. At the same time, a large number of accessories need to be purchased and a long installation period is required to install the spraying device on the conveying system. When the process is adjusted later, a large cost is required to modify the existing equipment. Thus, the production cost is wasted. SUMMARY
[0003] The embodiment of the utility model provides a softened water spraying device, which aims to solve the poor universality of the spraying equipment in the prior art and the waste of production and processing cost caused by the process adjustment later.
[0004] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of providing a softened water spraying device, comprising:
[0005] The water supply tank is fixedly installed on the side wall of the water supply tank.
[0006] The fixed frame is fixedly installed on the water supply tank.
[0007] The movable frame has a vertical adjustment freedom on the fixed frame.
[0008] The spraying pipe is installed on the movable frame, and the spraying pipe and the movable frame are further provided with a mounting frame. The mounting frame has a horizontal adjustment freedom on the movable frame. The spraying pipe is arranged in the horizontal direction, and the length direction of the spraying pipe and the adjustment direction of the mounting frame are perpendicular to each other. The bottom of the spraying pipe is provided with a plurality of nozzles, and the nozzles are in communication with the water outlet pipe of the water supply tank.
[0009] In a possible implementation, the fixed frame is provided with a first guide sleeve, the movable frame is provided with a first guide column in sliding fit with the first guide sleeve, and a top pressing member is threadedly connected to the side wall of the first guide sleeve, with the end of the top pressing member abutting against the outer side wall of the first guide column.
[0010] In a possible implementation, the movable frame is provided with a second guide column arranged in the horizontal direction, the mounting frame is provided with a second guide sleeve in sliding fit with the second guide column, and a tightening member is threadedly connected to the side wall of the second guide sleeve, with the end of the tightening member abutting against the outer side wall of the second guide column.
[0011] In a possible implementation, the second guide column is provided with a guide groove in sliding fit with the tightening member, and the length direction of the guide groove is arranged along the length direction of the second guide column.
[0012] In a possible implementation, the mounting frame is provided with a connecting sleeve, the axis of the connecting sleeve is arranged along the length direction of the spray pipe, a rotating shaft is rotatably arranged inside the connecting sleeve, the spray pipe is fixedly mounted on the rotating shaft, and a fixing assembly for fixing the rotating shaft inside the connecting sleeve is further arranged between the connecting sleeve and the rotating shaft.
[0013] In a possible implementation, the fixing assembly comprises:
[0014] A limiting rod is fixedly mounted on the outer side of the rotating shaft, the side wall of the connecting sleeve is provided with an open slot for accommodating the limiting rod, and a plurality of open slots are uniformly arranged on the outer side of the connecting sleeve in the circumferential direction of the connecting sleeve.
[0015] A pushing member is arranged between the connecting sleeve and the rotating shaft, for driving the rotating shaft to slide inside the connecting sleeve and enabling the limiting rod to slide into the open slot.
[0016] In a possible implementation, the middle part of the rotating shaft is provided with a space for accommodating the pushing member, both ends of the rotating shaft are fixedly connected with the spray pipe, the pushing member is located at the space, one end of the pushing member abuts against the connecting sleeve, and the other end abuts against the rotating shaft.
[0017] In a possible implementation, a filter screen is fixedly mounted inside the water supply tank, and a cover plate is detachably mounted on the top of the water supply tank.
[0018] Compared with the prior art, the scheme shown in the embodiment of the application has the water supply tank, the fixed frame is arranged on the water supply tank, the movable frame which can be adjusted in the vertical direction is arranged on the fixed frame, the spray pipe is arranged on the movable frame, and the nozzles on the spray pipe are communicated with the water supply tank. The suction pump is installed on the water supply tank, the softened water in the water supply tank can be sucked into the spray pipe through the suction pump, and is sprayed out through the nozzles. In use, the height of the spray pipe on the movable frame is adjusted to be higher than the height of the conveying belt, and the water supply tank is moved so that the spray pipe is located above the conveying belt, the height of the spray pipe can be adjusted at will according to the different heights of the conveying belts, and the position of the water supply tank can be moved according to the position of the conveying belt on site, so that the spray device can be added or removed according to the needs on site. The operation is convenient, the spray device can be used flexibly according to the process on site, and therefore the cost waste caused by process adjustment is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 A structure diagram of the softened water spray device provided by the embodiment of the application is shown.
[0020] Figure 2 A structure diagram of the softened water spray device provided by the embodiment of the application is shown. Figure 1 A partial enlarged view of the A part in FIG. 4.
[0021] Figure 3 A mounting structure diagram of the rotating shaft and the connecting sleeve provided by the embodiment of the application is shown.
[0022] Explanation of reference signs:
[0023] 1, water supply tank; 11, filter screen; 12, cover plate; 2, fixed frame; 21, first guide sleeve; 22, tightening piece; 3, movable frame; 31, first guide column; 32, second guide column; 321, guide groove; 4, spray pipe; 41, nozzle; 5, mounting frame; 51, second guide sleeve; 52, tightening piece; 53, connecting sleeve; 54, rotating shaft; 6, fixing assembly; 61, limiting rod; 62, pushing piece. DETAILED DESCRIPTION
[0024] In order to make the technical problems, technical solutions and beneficial effects of the application clearer, the application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the application and do not limit the application.
[0025] Please refer to Figure 1 and Figure 2The softening water spraying device is characterized by comprising a water supply tank 1, a fixed frame 2, a movable frame 3 and a spraying pipe 4. The water supply tank 1 is provided with a water outlet pipe fixedly installed on a side wall; the fixed frame 2 is fixedly installed on the water supply tank 1; the movable frame 3 has a vertical adjustment freedom on the fixed frame 2; the spraying pipe 4 is installed on the movable frame 3, and a mounting frame 5 is further arranged between the spraying pipe 4 and the movable frame 3, the mounting frame 5 has a horizontal adjustment freedom on the movable frame 3, the spraying pipe 4 is arranged in a horizontal direction, and a length direction of the spraying pipe 4 and an adjustment direction of the mounting frame 5 are arranged perpendicularly to each other, and a plurality of nozzles 41 are arranged at a bottom of the spraying pipe 4 and are in communication with the water outlet pipe of the water supply tank 1.
[0026] Compared with the prior art, the softening water spraying device provided by the embodiment is provided with the water supply tank 1, the fixed frame 2 is arranged on the water supply tank 1, the movable frame 3 which can be adjusted in a vertical direction is arranged on the fixed frame 2, and the spraying pipe 4 is arranged on the movable frame 3, and the nozzles 41 on the spraying pipe 4 are in communication with the water supply tank 1. The suction pump is installed on the water supply tank 1, the softening water in the water supply tank 1 can be sucked into the spraying pipe 4 by the suction pump, and is sprayed out through the nozzles 41. In use, the height of the spraying pipe 4 on the movable frame 3 is adjusted to be higher than the height of the conveying belt, the water supply tank 1 is moved, the spraying pipe 4 is located above the conveying belt, the height of the spraying pipe 4 can be adjusted arbitrarily according to the different heights of the conveying belt, and the position of the water supply tank 1 can be moved according to the position of the conveying belt on site, so that the spraying device can be added or removed according to the needs on site. The operation is convenient, the spraying device can be used flexibly according to the process on site, and the cost waste caused by process adjustment is reduced.
[0027] Optionally, in the embodiment, walking wheels are installed on the bottom of the water supply tank 1 to facilitate the movement of the water supply tank 1.
[0028] Specifically, in the embodiment, a water inlet pipe in communication with the spraying pipe 4 is fixedly installed on the mounting frame 5, the water inlet pipe on the mounting frame 5 and the water outlet pipe on the water supply tank 1 are in communication with each other, so that the softening water in the water supply tank 1 can be transported into the spraying pipe 4 and output through the nozzles 41 on the spraying pipe 4.
[0029] In some embodiments, the fixed frame 2 can adopt the structure as shown in Figure 1 , and the movable frame 3 can adopt the structure as shown in Figure 1The first guide sleeve 21 is arranged on the fixed frame 2, the first guide column 31 is arranged on the movable frame 3 and in sliding fit with the first guide sleeve 21, the side wall of the first guide sleeve 21 is threadedly connected with the jacking piece 22, and the end of the jacking piece 22 can abut against the outer side wall of the first guide column 31. The number of the first guide sleeve 21 and the first guide column 31 is at least two, so that the first guide column 31 can be prevented from rotating in the second guide sleeve 51. The jacking piece 22 is a bolt, and in use, the jacking piece 22 can be adjusted from the first guide column 31 by rotating the jacking piece 22, so that the height of the movable frame 3 on the fixed frame 2 can be adjusted. After the height of the movable frame 3 is adjusted, the end of the jacking piece 22 is abutted against the outer side wall of the first guide column 31 by rotating the jacking piece 22, so that the first guide column 31 can be fixedly arranged in the first guide sleeve 21. The operation is convenient and the use is convenient.
[0030] In some embodiments, the movable frame 3 can adopt the structure as shown in Figure 1 、 Figure 2 . Referring to Figure 1 、 Figure 2 , the second guide column 32 is arranged on the movable frame 3 in the horizontal direction, the second guide sleeve 51 is arranged on the mounting frame 5 and in sliding fit with the second guide column 32, the side wall of the second guide sleeve 51 is threadedly connected with the tightening piece 52, and the end of the tightening piece 52 can abut against the outer side wall of the second guide column 32. The number of the second guide column 32 is two, and the two second guide columns 32 are located on the two sides of the movable frame 3 along the length direction of the second guide column 32. The number of the mounting frame 5 is two, and the two mounting frames 5 are respectively arranged on the two second guide columns 32, so that the spacing between the two mounting frames 5 can be adjusted. The spacing between the two mounting frames 5 can be adjusted according to the length of the conveying belt and the density of the material. It is suitable for different production requirements.
[0031] In some embodiments, the second guide column 32 can adopt the structure as shown in Figure 2 . Referring to Figure 2 , the guide groove 321 is arranged on the second guide column 32 and in sliding fit with the tightening piece 52, and the length direction of the guide groove 321 is arranged along the length direction of the second guide column 32. The guide groove 321 is recessed on the outer side wall of the second guide column 32, and the end of the tightening piece 52 is provided with a guide portion, the guide portion is a light pole structure, and the guide portion is arranged in sliding fit in the guide groove 321, so that the second guide column 32 can be prevented from rotating in the second guide sleeve 51.
[0032] In some embodiments, the mounting frame 5 can adopt the structure as shown in Figure 1 、 Figure 2 . Referring to Figure 1 、 Figure 2The mounting bracket 5 is equipped with a connecting sleeve 53, the axis of which is set along the length of the spray pipe 4. A rotating shaft 54 is rotatably mounted inside the connecting sleeve 53, and the spray pipe 4 is fixedly mounted on the rotating shaft 54. A fixing component 6 is also provided between the connecting sleeve 53 and the rotating shaft 54 to fix the rotating shaft 54 inside the connecting sleeve 53. By configuring the connecting sleeve 53 and the rotating shaft 54, the angle of the nozzles 41 on the two spray pipes 4 can be adjusted, and the distance between the two spray pipes 4 can be further adjusted. The axis of the connecting sleeve 53 is parallel to the length of the spray pipe 4. A support column is connected to one end of the spray pipe 4, the support column is perpendicular to the spray pipe 4, and the support column is fixedly connected to the rotating shaft 54.
[0033] Optionally, in this embodiment, the spray pipe 4 can rotate on the support column along its own axis, and the angle of the nozzle 41 on the spray pipe 4 can be adjusted.
[0034] In some embodiments, the fixing component 6 described above may be as follows: Figure 1 , Figure 2 The structure shown. See also... Figure 1 , Figure 2 The fixing component 6 includes a limiting rod 61 and a pushing member 62. The limiting rod 61 is fixedly installed on the outside of the rotating shaft 54. Multiple openings are provided on the side wall of the connecting sleeve 53 to accommodate the limiting rod 61, and these openings are evenly arranged circumferentially on the outside of the connecting sleeve 53. The pushing member 62 is disposed between the connecting sleeve 53 and the rotating shaft 54, and is used to drive the rotating shaft 54 to slide inside the connecting sleeve 53, causing the limiting rod 61 to slide into the openings. Multiple openings are provided at one end of the connecting sleeve 53, and the outer wall of the limiting rod 61 slides into the inner wall of the opening. Furthermore, the limiting rod 61 is arranged radially along the rotating shaft 54, and under the pushing of the pushing member 62, the limiting rod 61 is always positioned inside the opening, preventing the connecting sleeve 53 from rotating on the rotating shaft 54. When it is necessary to adjust the angle of the spray pipe 4, the rotating shaft 54 can be pulled to disengage the limiting rod 61 from the opening, thereby allowing the rotating shaft 54 to rotate. After adjustment, align the limiting rod 61 with the opening of the slot, and drive the rotating shaft 54 under the pusher 62 to slide the limiting rod 61 into the slot.
[0035] Optionally, in this embodiment, the pusher 62 is a spring. This facilitates procurement and installation.
[0036] In some embodiments, the aforementioned rotating shaft 54 may be as follows: Figure 2 , Figure 3 The structure shown. See also... Figure 2 , Figure 3The middle part of the rotating shaft 54 is provided with a space for accommodating the pushing piece 62, and both ends of the rotating shaft 54 are fixedly connected with the spray pipe 4. The pushing piece 62 is located at the space, one end of the pushing piece 62 abuts against the pushing piece 62, and the other end abuts against the rotating shaft 54. The rotating shaft 54 is divided into a first segment and a second segment through the space, and the pushing piece 62 is located between the first segment and the second segment. The first wing plate and the second wing plate are fixedly connected on the support column, and the first wing plate and the second wing plate are fixedly connected with the first segment and the second segment, respectively. The limiting table is arranged in the inside of the connecting sleeve 53, and the limiting table is located in the middle part of the connecting sleeve 53. When the first rotating shaft 54 is installed into the inside of the connecting sleeve 53, the first segment and the second segment are located on both sides of the limiting table, respectively. And the pushing piece 62 and the limiting rod 61 are located on both sides of the limiting table. The rotating shaft 54 can slide in the inside of the connecting sleeve 53 through the pushing of the pushing piece 62.
[0037] In some embodiments, the water supply tank 1 can adopt the structure as shown in Figure 1 Referring to Figure 1 , the filter screen 11 is fixedly installed in the inside of the water supply tank 1, and the cover plate 12 is detachably installed on the top of the water supply tank 1. The setting of the filter screen 11 can avoid impurities from entering the inside of the water supply tank 1 and blocking the spray nozzle 41 in the later period, and the setting of the cover plate 12 above the filter screen 11 can avoid impurities or other substances from entering the inside of the water supply tank 1 in the later period. The safety in use is improved.
[0038] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A water softening spray device, characterized in that, include: A water supply tank (1) is provided, and a water outlet pipe is fixedly installed on the side wall of the water supply tank (1); A fixing bracket (2) is fixedly installed on the water supply tank (1); The movable frame (3) has a degree of freedom to be adjusted vertically on the fixed frame (2); A spray pipe (4) is installed on the movable frame (3). A mounting frame (5) is also provided between the spray pipe (4) and the movable frame (3). The mounting frame (5) has a degree of freedom to be adjusted in the horizontal direction on the movable frame (3). The spray pipe (4) is arranged in the horizontal direction, and the length direction of the spray pipe (4) is perpendicular to the adjustment direction of the mounting frame (5). A plurality of nozzles (41) are arranged at the bottom of the spray pipe (4). The nozzles (41) are connected to the water outlet pipe of the water supply tank (1).
2. The softened water spraying device as described in claim 1, characterized in that, The fixed frame (2) is provided with a first guide sleeve (21), and the movable frame (3) is provided with a first guide post (31) that slides with the first guide sleeve (21). A tightening member (22) is threadedly connected to the side wall of the first guide sleeve (21), and the end of the tightening member (22) can abut against the outer side wall of the first guide post (31).
3. The softened water spraying device as described in claim 1, characterized in that, The movable frame (3) is provided with a second guide post (32) arranged in the horizontal direction, and the mounting frame (5) is provided with a second guide sleeve (51) that slides with the second guide post (32). A tightening member (52) is threadedly connected to the side wall of the second guide sleeve (51), and the end of the tightening member (52) can abut against the outer side wall of the second guide post (32).
4. The softened water spraying device as described in claim 3, characterized in that, The second guide post (32) is provided with a guide groove (321) that slides with the upper clamping member (52), and the length direction of the guide groove (321) is arranged along the length direction of the second guide post (32).
5. The softened water spraying device as described in claim 1, characterized in that, The mounting bracket (5) is provided with a connecting sleeve (53), the axis of which is arranged along the length of the spray pipe (4). A rotating shaft (54) is rotatably arranged inside the connecting sleeve (53), the spray pipe (4) is fixedly installed on the rotating shaft (54), and a fixing component (6) for fixing the rotating shaft (54) inside the connecting sleeve (53) is also provided between the connecting sleeve (53) and the rotating shaft (54).
6. The softened water spraying device as described in claim 5, characterized in that, The fixing component (6) includes: A limiting rod (61) is fixedly installed on the outside of the rotating shaft (54). The side wall of the connecting sleeve (53) is provided with an opening groove for accommodating the limiting rod (61). There are multiple opening grooves, and the multiple opening grooves are evenly arranged on the outside of the connecting sleeve (53) along the circumference. A pusher (62) is disposed between the connecting sleeve (53) and the rotating shaft (54) for driving the rotating shaft (54) to slide inside the connecting sleeve (53) and causing the limiting rod (61) to slide into the opening groove.
7. The softened water spraying device as described in claim 6, characterized in that, The rotating shaft (54) has a clearance opening in the middle for accommodating the pusher (62), and both ends of the rotating shaft (54) are fixedly connected to the spray pipe (4). The pusher (62) is located at the clearance opening, with one end of the pusher (62) abutting against the connecting sleeve (53) and the other end abutting against the rotating shaft (54).
8. The softened water spraying device as described in claim 1, characterized in that, The water supply tank (1) is fixedly installed with a filter screen (11), and the top of the water supply tank (1) is detachably installed with a cover plate (12).