Electrophoresis part cleaning device
By designing a rotary electrophoresis cleaning device, a servo motor is used to drive the cleaning tank to rotate and the nozzle to spray clean water, which solves the problem of water droplet residue after electrophoresis cleaning and achieves rapid drying and continuity of the electrophoresis process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-20
AI Technical Summary
Water droplets adhering to the surface of the electrophoretic parts after cleaning cause delays in subsequent electrophoresis processes, and the water dilutes the liquid in the electrophoresis tank, affecting the drying of the workpieces and the electrophoresis effect.
An electrophoretic part cleaning device was designed, which includes a storage unit, a rotation unit and a rinsing unit. The device uses a servo motor to drive the cleaning tank to rotate, and combines spraying water from the nozzle with centrifugal force to remove water droplets, thereby achieving rapid drying.
It effectively removes water droplets from the workpiece surface, shortens drying time, ensures smooth electrophoresis process, avoids water dilution of the electrophoresis tank liquid, and improves production efficiency.
Smart Images

Figure CN224010608U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cleaning device technical field especially relates to a kind of electrophoresis piece cleaning device. BACKGROUND
[0002] Electrophoresis piece refers to the part handled by electrophoresis technology, and electrophoresis technology is a kind of surface treatment technology, which realizes separation and coating by using charged particles moving under the action of electric field. Electrophoresis piece is usually a part made by electrophoresis coating process, which has the characteristics of full, uniform, flat and smooth coating, and the hardness, adhesion, corrosion resistance and permeability are better than other coating processes.
[0003] Before electrophoresis operation is carried out on the workpiece, the workpiece needs to be cleaned to completely remove dust, stains and other impurities on the surface of the workpiece. After cleaning, part of water droplets will often be attached to the surface of the workpiece. Since water evaporation needs a certain time, it makes the surface of the workpiece difficult to dry quickly. The wet state of the workpiece surface will delay the subsequent electrophoresis process, and the moisture on the surface of the workpiece will dilute the liquid in the electrophoresis tank. Therefore, an electrophoresis piece cleaning device is proposed. SUMMARY
[0004] This part aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part and the abstract of the specification and the utility model name to avoid obscuring the purpose of this part, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above problems existing in the prior art, the utility model is proposed.
[0006] Therefore, the utility model aims to provide an electrophoresis piece cleaning device, which is suitable for solving the problem that part of water droplets will often be attached to the surface of the workpiece after cleaning, thereby delaying the subsequent electrophoresis process, and the moisture on the surface of the workpiece will dilute the liquid in the electrophoresis tank.
[0007] To solve the above technical problems, the utility model provides the following technical scheme: an electrophoresis piece cleaning device, comprising:
[0008] The storage unit comprises a cleaning tank and a blowdown pipe fixedly connected to the side wall of the cleaning tank, and the pipe wall of the blowdown pipe is provided with a valve;
[0009] A rotating unit comprises a servo motor fixedly installed at the bottom of the cleaning tank, an output end of the servo motor penetrates through the cleaning tank and is fixedly connected with a rotating disc, the top of the rotating disc is fixedly connected with a rectangular column, the top of the rotating disc is placed with a cleaning barrel, the bottom of the inner cavity of the cleaning barrel is fixedly connected with a rectangular frame, the rectangular column penetrates through the cleaning barrel and is slidingly inserted into the rectangular frame, the top of the cleaning barrel is hingedly connected with a cover plate, a plurality of through holes are formed in the surfaces of the cleaning barrel and the cover plate, the side wall of the cleaning barrel is fixedly connected with a limiting plate, the top of the cover plate is slidingly penetrated with a threaded bolt, and the bottom end of the threaded bolt is threadedly connected with the limiting plate.
[0010] A flushing unit comprises a plurality of spray pipes fixedly connected to the inner wall of the cleaning tank, the end of each spray pipe penetrates to the outside of the cleaning tank, and the ends of the plurality of spray pipes are fixedly connected in communication with an L-shaped pipe.
[0011] As a preferred scheme of the electrophoretic part cleaning device, the top of the cleaning tank is hingedly connected with a sealing plate, and the top of the sealing plate is fixedly connected with a U-shaped handle.
[0012] As a preferred scheme of the electrophoretic part cleaning device, the top of the rotating disc is fixedly connected with three equidistantly distributed cylinders, and the cleaning barrel is located at the top of the cylinder.
[0013] As a preferred scheme of the electrophoretic part cleaning device, a plurality of stirring blades are fixedly connected to the output shaft of the servo motor, and the top of the cover plate is fixedly connected with two handles.
[0014] As a preferred scheme of the electrophoretic part cleaning device, a T-shaped plate is threadedly connected to the top of the rectangular column, a space is left between the T-shaped plate and the cover plate, and the top of the T-shaped plate is in contact with the rectangular frame.
[0015] As a preferred scheme of the electrophoretic part cleaning device, a plurality of control valves are sleeved on the pipe wall of the L-shaped pipe, and each control valve is located between two adjacent spray pipes.
[0016] The beneficial effects of the utility model are as follows: the workpiece is placed in the cleaning barrel, then the servo motor drives the cleaning barrel to rotate, so that the spray head can perform omnidirectional cleaning on the workpiece, after cleaning, the cleaning barrel shakes off the excess water droplets on the surface of the workpiece through centrifugal force, so as to reduce the moisture on the surface of the workpiece and make it dry quickly. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the premise of not deviating from the concept of the present application.
[0018] Fig. 1 The whole structure schematic diagram of the electrophoretic part cleaning device is provided in the present application.
[0019] Fig. 2 The cut internal structure schematic diagram of the cleaning tank is provided in the present application.
[0020] Fig. 3 The cleaning barrel and the rectangular frame cut schematic diagram are provided in the present application. DRAWINGS
[0022] 100, storage unit; 101, cleaning tank; 102, blowdown pipe; 103, sealing plate; 200, rotating unit; 201, servo motor; 202, turntable; 203, rectangular column; 204, cleaning barrel; 205, rectangular frame; 206, cover plate; 207, limiting plate; 208, threaded bolt; 209, cylinder; 210, stirring blade; 211, T-shaped plate; 300, flushing unit; 301, spray pipe; 302, L-shaped pipe; 303, control valve. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purpose, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.
[0024] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be practiced without other ways different from the description, and those skilled in the art can make similar generalization without deviating from the concept of the present application, therefore the present application is not limited by the specific embodiments disclosed below.
[0025] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an embodiment that is separate or selectively excluded from other embodiments.
[0026] Thirdly, the utility model is described in detail in combination with the schematic diagram, in the detailed description of the utility model embodiment, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic diagram is only an example, which should not limit the scope of the utility model protection here. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.
[0027] Embodiment
[0028] Refer to Figs. 1-3 For an embodiment of the utility model, an electrophoresis piece cleaning device is provided, which comprises a storage unit 100, a rotating unit 200 and a flushing unit 300.
[0029] The storage unit 100 comprises a cleaning tank 101 and a blowdown pipe 102 fixedly communicated on the side wall of the cleaning tank 101, and the pipe wall of the blowdown pipe 102 is sleeved with a valve.
[0030] The rotating unit 200 comprises a servo motor 201 fixedly installed at the bottom of the cleaning tank 101, the output end of the servo motor 201 penetrates through the cleaning tank 101 and is fixedly connected with a rotating disc 202, the top of the rotating disc 202 is fixedly connected with a rectangular column 203, a cleaning barrel 204 is placed on the top of the rotating disc 202, a rectangular frame 205 is fixedly connected to the bottom of the inner cavity of the cleaning barrel 204, the rectangular column 203 penetrates through the cleaning barrel 204 and is slidingly inserted into the rectangular frame 205, a cover plate 206 is hingedly connected to the top of the cleaning barrel 204, a plurality of through holes are formed in the surfaces of the cleaning barrel 204 and the cover plate 206, a limiting plate 207 is fixedly connected to the side wall of the cleaning barrel 204, a threaded bolt 208 is slidingly penetrated through the top of the cover plate 206, and the bottom end of the threaded bolt 208 is threadedly connected with the limiting plate 207.
[0031] The flushing unit 300 comprises a plurality of spray pipes 301 fixedly connected to the inner wall of the cleaning tank 101, the end portions of the plurality of spray pipes 301 are penetrated through to the outside of the cleaning tank 101, and the end portions of the plurality of spray pipes 301 are fixedly and communicatively connected with an L-shaped pipe 302.
[0032] The cover plate 206 can be opened through the hinge, then the workpiece needing electrophoresis is placed in the cleaning barrel 204, the cleaning barrel 204 can be taken out of the cleaning tank 101, so as to place the workpiece and take out the cleaned workpiece, a threaded hole matching the threaded bolt 208 is formed in the top of the limiting plate 207, when the workpiece is placed, the cover plate 206 is closed, and the threaded bolt 208 is rotated and inserted into the threaded hole of the limiting plate 207, so as to seal the top of the cleaning barrel 204, then the rectangular frame 205 of the cleaning barrel 204 is inserted into the rectangular column 203, at this time, the servo motor 201 is started, so that the rotating disc 202 drives the cleaning barrel 204 to rotate through the rectangular column 203.
[0033] The bottom end of the L-shaped pipe 302 is connected with a water pump and water is delivered into the L-shaped pipe 302, the water is sprayed onto the cleaning barrel 204 through the plurality of spray pipes 301, and the water passes through the through holes of the cleaning barrel 204 and the cover plate 206 to clean the workpiece in the cleaning barrel 204 in all directions, the sewage generated in the cleaning process is discharged through the sewage pipe 102, after the cleaning is completed, the L-shaped pipe 302 stops supplying water, then the servo motor 201 drives the cleaning barrel 204 to rotate, so that the cleaning barrel 204 removes the excess water on the surface of the workpiece by centrifugal force, thereby accelerating the air drying of the surface of the workpiece, and after the workpiece is dried, the cleaning barrel 204 is taken out of the cleaning tank 101, then the threaded bolt 208 is rotated and the cover plate 206 is opened, and then the workpiece in the cleaning barrel 204 can be taken out.
[0034] In addition, the top of the cleaning tank 101 is connected with a sealing plate 103 through a hinge, and the top of the sealing plate 103 is fixedly connected with a U-shaped handle.
[0035] The sealing plate 103 can be deflected through the hinge, and the sealing plate 103 is used for sealing the top of the cleaning tank 101 to prevent the water sprayed by the spray pipe 301 from splashing out of the top of the cleaning tank 101, and the U-shaped handle is convenient for a user to operate the sealing plate 103.
[0036] Further, the top of the rotating disc 202 is fixedly connected with three equidistantly distributed cylinders 209, the cleaning barrel 204 is located at the top of the cylinder 209, a plurality of stirring blades 210 are fixedly connected on the output shaft of the servo motor 201, and the top of the cover plate 206 is fixedly connected with two handles.
[0037] The cylinder 209 is used for supporting the bottom of the cleaning barrel 204, so that there is a gap between the bottom of the cleaning barrel 204 and the rotating disc 202, so that the stains on the bottom of the cleaning barrel 204 can directly flow out of the bottom of the cleaning barrel 204, thereby ensuring the cleaning effect of the workpiece, when the cleaning agent is added into the cleaning tank 101, the valve of the sewage pipe 102 is closed, then the water is gathered in the cleaning tank 101, the stirring blades 210 are driven to rotate by the servo motor 201, so that the cleaning agent and the water are fully mixed, thereby cleaning the workpiece, and the handles are used for lifting the cleaning barrel 204, so as to move the cleaning barrel 204.
[0038] Specifically, the top of the rectangular column 203 is threadedly connected with a T-shaped plate 211, the T-shaped plate 211 is spaced apart from the cover plate 206, and the T-shaped plate 211 is in contact with the top of the rectangular frame 205.
[0039] The T-shaped plate 211 is used to lock the rectangular frame 205, so that the cleaning barrel 204 is tightly attached to the cylinder 209. During the rotation of the cleaning barrel 204, the T-shaped plate 211 is used to limit the rectangular frame 205, so that the cleaning barrel 204 will not shake up and down, so as to ensure the stable performance of the rotation of the cleaning barrel 204. The T-shaped plate 211 can be taken out from the rectangular column 203 by rotating the T-shaped plate 211.
[0040] Further, the pipe wall of the L-shaped pipe 302 is sleeved with a plurality of control valves 303, and each control valve 303 is located between two adjacent spray pipes 301.
[0041] When the number of workpieces is small and the size is small, the control valves 303 close to the top are closed one by one according to the number of workpieces, so that the spray pipes 301 at the top will not spray, and thus only the spray pipes 301 close to the bottom can flush the small amount of workpieces, so as to save the amount of clean water.
[0042] During use, first, the cover plate 206 is opened and the workpieces are placed in the cleaning barrel 204, then the rectangular frame 205 of the cleaning barrel 204 is inserted into the rectangular column 203, then the T-shaped plate 211 is installed on the rectangular column 203 and the rectangular frame 205 is limited, then the cover plate 206 is closed, and the threaded bolt 208 is rotated to be inserted into the threaded hole of the limiting plate 207, then the cleaning agent is poured into the cleaning tank 101, and then the sealing plate 103 is closed. At this time, the servo motor 201 is started to drive the cleaning barrel 204 to rotate, then the control valves 303 at the corresponding positions are opened according to the number and size of the workpieces, then the bottom end of the L-shaped pipe 302 is connected with the water pump and clean water is transported into the L-shaped pipe 302, and the clean water is sprayed onto the cleaning barrel 204 through the plurality of spray pipes 301, so as to clean the workpieces in the cleaning barrel 204 in all directions.
[0043] The cleaning agent and water are fully mixed by rotating the stirring blade 210 driven by the servo motor 201. After cleaning, the L-shaped pipe 302 stops supplying water, then the servo motor 201 drives the cleaning barrel 204 to rotate, so as to shake off the excess water on the surface of the workpieces. After the shaking and drying, the servo motor 201 stops rotating, then the sealing plate 103 and the cover plate 206 are opened in turn, then the T-shaped plate 211 is rotated and taken off, then the cleaning barrel 204 is taken out of the cleaning tank 101, and the workpieces in the cleaning barrel 204 are taken out.
[0044] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, not to limit it. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.
Claims
1. A cleaning device for electrophoretic coating components, characterized in that, include: Storage unit (100) includes a cleaning tank (101) and a drain pipe (102) fixedly connected to the side wall of the cleaning tank (101), wherein the drain pipe (102) is fitted with a valve on its wall; A rotating unit (200) includes a servo motor (201) fixedly mounted at the bottom of a cleaning tank (101). The output end of the servo motor (201) passes through the cleaning tank (101) and is fixedly connected to a turntable (202). A rectangular column (203) is fixedly connected to the top of the turntable (202). A cleaning bucket (204) is placed on the top of the turntable (202). A rectangular frame (205) is fixedly connected to the bottom of the inner cavity of the cleaning bucket (204). The rectangular column (203)... 3) The cleaning bucket (204) is inserted through and slidably inserted into the rectangular frame (205). The top of the cleaning bucket (204) is connected to a cover plate (206) by a hinge. Multiple through holes are opened on the surface of the cleaning bucket (204) and the cover plate (206). A limiting plate (207) is fixedly connected to the side wall of the cleaning bucket (204). A threaded bolt (208) is slidably inserted through the top of the cover plate (206). The bottom end of the threaded bolt (208) is threadedly connected to the limiting plate (207). The rinsing unit (300) includes multiple nozzles (301) fixedly connected to the inner wall of the cleaning tank (101). The end of each nozzle (301) extends to the outside of the cleaning tank (101), and the ends of the multiple nozzles (301) are fixedly connected to an L-shaped tube (302).
2. The electrophoresis cleaning device according to claim 1, characterized in that: The top of the cleaning tank (101) is connected to a sealing plate (103) via a hinge, and a U-shaped handle is fixedly connected to the top of the sealing plate (103).
3. The electrophoresis cleaning device according to claim 1, characterized in that: The top of the turntable (202) is fixedly connected to three equally spaced cylinders (209), and the cleaning tub (204) is located on top of the cylinders (209).
4. The electrophoresis cleaning device according to claim 1, characterized in that: Multiple stirring blades (210) are fixedly connected to the output shaft of the servo motor (201), and two handles are fixedly connected to the top of the cover plate (206).
5. The electrophoresis cleaning device according to claim 4, characterized in that: The top of the rectangular column (203) is threaded with a T-shaped plate (211), and there is a gap between the T-shaped plate (211) and the cover plate (206). The T-shaped plate (211) is in contact with the top of the rectangular frame (205).
6. The electrophoresis cleaning device according to claim 1, characterized in that: The L-shaped pipe (302) has multiple control valves (303) sleeved on its wall, and each control valve (303) is located between two adjacent nozzles (301).