Foundry sand adding mechanism

By removing fine dust through exhaust ducts and exhaust fans, scraping components remove adhering materials, and conveying components ensure smooth material transport, the problems of dust removal and poor conveying in the foundry sand adding mechanism are solved, thereby improving casting quality and equipment stability.

CN224011159UActive Publication Date: 2026-03-20SHANDONG YINGLAI MASCH TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing foundry sand addition mechanisms cannot effectively remove dust during operation, leading to environmental pollution and a decline in casting quality. At the same time, material accumulates and clumps on the conveyor belt, affecting flowability and conveying efficiency.

Method used

The design incorporates exhaust ducts and fans to extract fine dust, a scraping assembly that uses an electric actuator to drive scrapers to remove adhering materials, and a conveying assembly that uses guide wheels and filters to ensure smooth material transport.

Benefits of technology

It effectively removes fine dust, prevents environmental pollution, improves casting quality, avoids material accumulation and blockage, enhances conveying stability, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224011159U_ABST
    Figure CN224011159U_ABST
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Abstract

The utility model discloses a foundry sand adding mechanism which comprises a fixing table, a material conveying assembly is arranged on the fixing table and comprises a discharging channel, a feeding channel, a feeding hopper, an exhaust pipeline and an exhaust fan, the discharging channel is installed on the fixing table, the feeding channel is arranged on the discharging channel, and the exhaust fan is arranged on the feeding hopper. The feeding hopper is arranged at the top of the feeding channel, the exhaust pipeline is installed at one end of the feeding channel, the exhaust fan is arranged on the exhaust pipeline and externally connected with a power source, and a scraping assembly is arranged at one end of the fixing table and comprises a collecting box, a supporting plate and an electric push rod. And the collecting box is arranged at one end of the fixing table, the supporting plate is installed on the collecting box, and the electric push rod is arranged on the supporting plate, so that the technical problem that in the background technology, in the working process of a current foundry sand adding mechanism, dust removal treatment cannot be effectively conducted on materials is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to adding mechanism technical field, more specifically, it relates to a casting sand adding mechanism. BACKGROUND

[0002] In the prior art, the current casting sand adding mechanism cannot effectively remove dust from the material during operation, and the casting sand usually contains a large amount of fine dust particles. These dusts not only pollute the environment during transportation and addition, but also affect the quality of the casting and the stability of the casting process. The presence of fine dust may cause uneven casting sand during molding, resulting in defects such as pores and cracks, affecting the strength and surface quality of the casting.

[0003] In the existing casting sand adding mechanism, there is often no special component for scraping the conveyor belt or material conveying channel. The conveyor belt is a key part of the casting sand during transportation, which needs to efficiently and stably convey the material from one place to another. However, the sand material often accumulates, clumps or adheres on the conveyor belt, which affects the flowability and conveying efficiency of the material, leading to uneven distribution of the material. Especially for wet sand or casting sand containing a large amount of sticky material, if there is no effective scraping device to remove the accumulated material, it may cause material blockage and equipment failure.

[0004] The existing casting sand adding mechanism often has the problem of poor conveying during material conveying, which may be caused by unreasonable design of the conveyor belt, unstable conveying speed or poor flowability of the material. During the conveying process, the flowability and uniformity of the casting sand are crucial for the quality of the casting. However, due to the friction and accumulation of the conveyor belt, the material may be stuck or unable to be smoothly transferred to the designated position. SUMMARY

[0005] (I) Technical problem solved

[0006] To solve the problems in the prior art, the utility model provides a casting sand adding mechanism to solve the technical problem of the current casting sand adding mechanism in the background art, which cannot effectively remove dust from the material during operation.

[0007] (II) Technical solution

[0008] In order to achieve the above object, the utility model provides the following technical scheme: a casting sand adding mechanism, including fixed platform, the fixed platform sets up the material conveying component, the material conveying component includes the discharge channel, the feeding channel, the feeding hopper, the exhaust duct and the exhaust fan, the discharge channel is installed on the fixed platform, the feeding channel is arranged on the discharge channel, the feeding hopper is arranged on the top of feeding channel, the exhaust duct is installed on one end of feeding channel, the exhaust fan is arranged on the exhaust duct, the exhaust fan is connected with power supply, one end of the fixed platform is provided with scraping component, the scraping component includes collection box, support plate and electric push rod, the collection box is arranged on one end of the fixed platform, the support plate is installed on the collection box, the electric push rod is arranged on the support plate.

[0009] The utility model further sets up, one end of discharge channel is connected with the discharge pipe, be equipped with motor on the discharge channel, through the cooperation of each component makes the discharge process of material.

[0010] The utility model further sets up, the output of motor is connected with the rotary lever, promotes the delivery process of material through the use of rotary lever.

[0011] The utility model further sets up, be equipped with spiral blade on the rotary lever, through the use of spiral blade makes the delivery process of material.

[0012] The utility model further sets up, the output of electric push rod is connected with the scraper, promotes the scraping process of conveyer belt through the use of scraper.

[0013] The utility model further sets up, one side of the fixed platform is provided with conveying component, the conveying component includes connecting frame, conveyer and filter screen, the connecting frame is arranged on one side of the fixed platform, the conveyer is set up on the connecting frame, the filter screen is installed on the conveyer, through the cooperation of each component makes the filtration process of material.

[0014] The utility model further sets up, be equipped with inclined hopper in the conveyer, be equipped with conveying table in the conveyer, through the cooperation of each component makes the output process of material.

[0015] The utility model further sets up, be equipped with conveyer belt on the conveying table and be connected, one end of conveyer belt is close to the scraper, be equipped with guide wheel on the conveying table, the guide wheel is close to conveyer belt, through the cooperation of each component makes the guide process of conveyer belt.

[0016] (Three) beneficial effect

[0017] Compared with the prior art, the present invention provides a foundry sand adding mechanism, which has the following beneficial effects:

[0018] 1. The design of the exhaust pipe and exhaust fan in the material conveying assembly effectively solves the dust problem generated during the conveying of foundry sand. Through the operation of the exhaust fan, fine dust particles in the material can be sucked out in real time, avoiding dust pollution of the environment and also helping to improve casting quality. It also prevents excessive dust from affecting the molding effect of castings. The layout of the feed hopper, feed channel and discharge channel ensures the smooth flow of materials.

[0019] 2. The scraping assembly drives the scraper to move via an electric actuator, effectively removing adhering materials from the conveyor belt. This prevents sand from accumulating or clogging during transport due to moisture or stickiness. The scraper is in close contact with the conveyor belt, continuously scraping away residual sand from the material surface during operation, keeping the conveyor belt clean and preventing excessive material adhesion from affecting subsequent processes. Through this effective scraping mechanism, friction and wear on the conveyor belt caused by material adhesion are reduced, extending the conveyor belt's service life and lowering equipment maintenance frequency and costs.

[0020] 3. The conveyor assembly, through the cooperation of the conveyor belt and guide wheels, ensures stable material transport. The tight fit between the guide wheels and the conveyor belt ensures that the material is transported along the predetermined trajectory without deviation or scattering, enhancing the stability of the entire material conveying system. The design of the inclined bucket and filter screen ensures that the material can be smoothly discharged from the discharge pipe and effectively filters out unqualified particles and impurities. This design not only guarantees the quality of the material but also provides more suitable material for the subsequent casting process. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a foundry sand adding mechanism in this utility model;

[0022] Figure 2 This is a schematic diagram of the material conveying assembly in this utility model;

[0023] Figure 3 This is a cross-sectional view of the material conveying assembly in this utility model;

[0024] Figure 4 This is a schematic diagram of the scraping component in this utility model;

[0025] Figure 5 This is a partial structural schematic diagram of the present invention.

[0026] In the figure: 1, fixed platform; 2, discharge channel; 3, feeding channel; 4, feeding hopper; 5, exhaust duct; 6, exhaust fan; 7, collection box; 8, support plate; 9, electric push rod; 10, discharge pipe; 11, motor; 12, rotating rod; 13, spiral blade; 14, scraper; 15, connecting frame; 16, conveying vehicle; 17, filter screen; 18, inclined hopper; 19, conveying table; 20, conveying belt; 21, guide wheel. DETAILED DESCRIPTION

[0027] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0029] In the present application, unless otherwise stated, the directions used such as "up, down" are generally with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravitational direction; similarly, for the convenience of understanding and description, "left, right" is generally with respect to the left and right shown in the drawings; "inner, outer" refers to the inner and outer with respect to the contour of each component itself, but the above directional words are not used to limit the present application.

[0030] Please refer to Figures 1-5 A casting sand adding mechanism, comprising a fixed platform 1, a feeding assembly is arranged on the fixed platform 1, the feeding assembly comprises a discharge channel 2, a feeding channel 3, a feeding hopper 4, an exhaust duct 5 and an exhaust fan 6, the discharge channel 2 is installed on the fixed platform 1, the feeding channel 3 is arranged on the discharge channel 2, the feeding hopper 4 is arranged on the top of the feeding channel 3, the exhaust duct 5 is installed on one end of the feeding channel 3, the exhaust fan 6 is arranged on the exhaust duct 5, the exhaust fan 6 is connected with a power supply, one end of the fixed platform 1 is provided with a scraping assembly, the scraping assembly comprises a collection box 7, a support plate 8 and an electric push rod 9, the collection box 7 is arranged on one end of the fixed platform 1, the support plate 8 is installed on the collection box 7, and the electric push rod 9 is arranged on the support plate 8.

[0031] One end of the discharge channel 2 is connected with a discharge pipe 10, and a motor 11 is installed on the discharge channel 2.

[0032] The output end of the motor 11 is connected with a rotating rod 12.

[0033] The rotating rod 12 is installed with a spiral blade 13.

[0034] The output end of the electric push rod 9 is connected with a scraper 14.

[0035] In the embodiment, in use, the material is injected into the feeding channel 3 along the feeding hopper 4, and in the process of injecting the material, the dust in the material is sucked out by starting the exhaust fan 6 on the exhaust duct 5, and with the continuous injection of the material, the material enters the discharging channel 2, and at this time, the motor 11 is started to drive the rotating rod 12 at the output end to rotate, and in the rotating process, the spiral blade 13 on the rotating rod 12 continuously discharges the material, and with the continuous discharge, the material is discharged from the discharge pipe 10 to the filter screen 17, and then falls into the inclined hopper 18 on the conveying vehicle 16, and then falls into the conveying belt 20, and the conveying belt 20 is started to convey the material, and in use, the guide wheel 21 guides the conveying of the material, and then the material falls into the collection box 7, so that the discharging and conveying of the material is completed.

[0036] Please refer to Figures 4-5 As a casting sand adding mechanism embodiment of the conveying assembly, one side of the fixed table 1 is provided with the conveying assembly, and the conveying assembly comprises a connecting frame 15, a conveying vehicle 16 and a filter screen 17. The connecting frame 15 is arranged on one side of the fixed table 1, the conveying vehicle 16 is arranged on the connecting frame 15, and the filter screen 17 is installed on the conveying vehicle 16.

[0037] The conveying vehicle 16 is internally provided with an inclined hopper 18, and the conveying vehicle 16 is internally provided with a conveying table 19.

[0038] The conveying table 19 is movably connected with a conveying belt 20, one end of the conveying belt 20 is in close contact with the scraper 14, the conveying table 19 is provided with a guide wheel 21, and the guide wheel 21 is in close contact with the conveying belt 20.

[0039] More specifically, in the conveying process of the material, part of the material may adhere to the conveying belt 20, and at this time, the material needs to be scraped off. The electric push rod 9 on the support plate 8 is started to drive the scraper 14 at the output end to move, and with the continuous scraping movement, one end of the scraping plate is in abutment with one end of the conveying belt 20, so that in the conveying process of the conveying belt 20, the surface of the conveying belt 20 is conveniently scraped off.

[0040] In summary, during the use or operation of the overall equipment: During use, material is injected into the feeding channel 3 along the feeding hopper 4. During this injection process, the exhaust fan 6 on the exhaust pipe 5 is activated to remove dust from the material. As the material is continuously injected, it enters the discharge channel 2. At this time, the motor 11 is activated, causing the rotating rod 12 at the output end to rotate. During this rotation, the spiral blade 13 continuously outputs the material. The material is discharged from the discharge pipe 10 onto the filter screen 17, then falls into the inclined bucket 18 on the conveyor trolley 16, and subsequently onto the conveyor belt 20. The conveyor belt 20 is activated to transport the material. During use, the guide wheel 21 guides the material during transport, and the material eventually falls into the collection box 7, thus completing the material discharge process.

[0041] During the material conveying process, some material may adhere to the conveyor belt 20. At this time, it is necessary to scrape it off. By activating the electric push rod 9 on the support plate 8, the scraper 14 at the output end is moved. As it moves and scrapes continuously, one end of the scraper comes into contact with one end of the conveyor belt 20, thus making it easy to scrape off the surface of the material during the transmission of the conveyor belt 20.

[0042] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A casting sand adding mechanism, comprising a fixed platform (1), characterized in that: The fixed platform (1) is provided with a material conveying assembly, which includes a discharge channel (2), a feed channel (3), a feed hopper (4), an exhaust pipe (5), and an exhaust fan (6). The discharge channel (2) is installed on the fixed platform (1), the feed channel (3) is installed on the discharge channel (2), the feed hopper (4) is installed at the top of the feed channel (3), the exhaust pipe (5) is installed at one end of the feed channel (3), and the exhaust fan (6) is installed on the exhaust pipe (5). The exhaust fan (6) is connected to an external power supply. The fixed platform (1) is provided with a scraping assembly, which includes a collection box (7), a support plate (8), and an electric push rod (9). The collection box (7) is installed at one end of the fixed platform (1), the support plate (8) is installed on the collection box (7), and the electric push rod (9) is installed on the support plate (8).

2. The foundry sand adding mechanism according to claim 1, characterized in that: One end of the discharge channel (2) is connected to a discharge pipe (10), and a motor (11) is installed on the discharge channel (2).

3. The foundry sand adding mechanism according to claim 2, characterized in that: The output end of the motor (11) is connected to a rotating rod (12).

4. The foundry sand adding mechanism according to claim 3, characterized in that: A spiral blade (13) is installed on the rotating rod (12).

5. A foundry sand adding mechanism according to claim 4, characterized in that: The output end of the electric actuator (9) is connected to a scraper (14).

6. A foundry sand adding mechanism according to any one of claims 1-5, characterized in that: A conveying assembly is provided on one side of the fixed platform (1). The conveying assembly includes a connecting frame (15), a conveying cart (16), and a filter screen (17). The connecting frame (15) is located on one side of the fixed platform (1), the conveying cart (16) is located on the connecting frame (15), and the filter screen (17) is installed on the conveying cart (16).

7. A foundry sand adding mechanism according to claim 6, characterized in that: The conveyor vehicle (16) is equipped with an inclined bucket (18) and a conveyor platform (19).

8. A foundry sand adding mechanism according to claim 7, characterized in that: The conveyor platform (19) is connected to a conveyor belt (20) for transmission. One end of the conveyor belt (20) is in close contact with the scraper (14). The conveyor platform (19) is equipped with a guide wheel (21) that is in close contact with the conveyor belt (20).