Forming cooling device for plastic processing
By designing a molding cooling device for plastic processing, a combination of inlet elements, monitoring elements, and cooling pools is used to achieve efficient cooling and air drying, solving the problems of complexity and inefficiency of existing cooling equipment, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-20
AI Technical Summary
In existing plastic production and processing processes, cooling equipment is complex in design, simple in function, has poor cooling effect, and is inconvenient for material discharge, resulting in low production efficiency.
Design a molding and cooling device that includes a chassis, a cooling assembly, and a drying assembly. The device precisely guides the plastic by introducing components, monitors the real-time status of the components, efficiently cools the plastic in a cooling pool, and connects the drying assembly by exporting the components. This optimizes the process layout and achieves efficient cooling and drying.
It improves the production efficiency and product quality of plastic processing, with a compact structure, high degree of automation, reduced manual intervention, and lower energy consumption and time costs.
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Figure CN224012800U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plastic processing, specifically is a kind of for the forming cooling device of plastic processing. BACKGROUND
[0002] With the rapid development of plastic industry and the continuous improvement of plastic performance, plastic particles are more widely used, and plastic particles are replacing traditional metal parts in different fields. A well-designed plastic particle can often replace multiple traditional metal parts, thereby achieving the purpose of simplifying product structure and saving manufacturing cost.
[0003] The process of producing and processing plastic into plastic particles in the prior art is very complex, and requires crushing, heating, cooling, shaping, etc. Cooling equipment is needed during the cooling process. However, the current cooling equipment is complex in design, simple in function, poor in cooling effect, inconvenient in discharging, and reduces production efficiency. UTILITY MODEL CONTENT
[0004] To solve the above problems, the utility model provides a kind of for the forming cooling device of plastic processing, solve the prior art, about the process of producing and processing plastic into plastic parts is very complex, needs to be crushed, heated, cooled, shaped, etc. Cooling equipment is needed during the cooling process. However, the current cooling equipment is complex in design, simple in function, poor in cooling effect, inconvenient in discharging, and reduces production efficiency.
[0005] The technical scheme adopted by the utility model is: a kind of for the forming cooling device of plastic processing, including cabinet, cooling component and air-drying component, cooling component and air-drying component are oppositely arranged at the two ends of cabinet;The cooling component includes import element, monitoring element, cooling pool and export element, the import element is arranged at one end of cabinet, the monitoring element is arranged at one side of import element, the cooling pool is arranged on cabinet close to monitoring element, one end of the export element is close to cooling pool, and the other end is close to air-drying component, the cooling pool is used for plastic cooling and is guided to air-drying component by export element after cooling;The air-drying component includes air-drying conveying guide roller, air injection element and air-drying output element, the air injection element is arranged on one side of cabinet towards air-drying conveying guide roller, and the air-drying output element is arranged at the rear end of air-drying conveying guide roller to output the plastic after cooling and drying.
[0006] Further improvement of the above scheme is that the cabinet is provided with two groups, the cooling component and the air-drying component are arranged on the two groups of cabinets respectively, and the two groups of cabinets can be used separately or combined;The bottom of the cabinet is provided with conveying wheels, the conveying wheels are provided with multiple, multiple conveying wheels are arranged around the bottom of the cabinet, and the conveying wheels are universal wheels.
[0007] Further improvement of the above scheme is that the guide element comprises a guide frame, a guide drive base and a guide drive motor, the guide frame is arranged at one end of the cabinet, the guide drive base is arranged on the guide frame, and the guide drive motor is arranged on the guide drive base.
[0008] The guide drive motor comprises a coupling and a guide roller, the coupling is arranged on the guide drive motor, and the guide roller is arranged on the coupling, both ends of the guide roller are provided with a limiting ring for limiting the guide roller.
[0009] One end of the guide drive motor is connected with the drive coupling to drive the guide roller to guide and transmit towards the cooling pool.
[0010] Further improvement of the above scheme is that the monitoring element comprises a monitoring rod and a monitoring sensor, the monitoring rod is arranged at one end of the guide frame, and the monitoring sensor is arranged on the monitoring rod, the monitoring sensor is used to monitor whether the guide element has articles guided.
[0011] Further improvement of the above scheme is that the cooling pool comprises a cooling frame, a cooling input plate, a cooling plate, a cooling baffle and a cooling output plate, the cooling frame is arranged on the cabinet, the cooling plate is arranged on the cooling frame, one end of the cooling input plate is abutted with the guide element, the other end is arranged on the cooling plate, the cooling baffle is arranged around the cooling plate to form the cooling pool, one end of the cooling output plate is abutted with the cooling plate, and the other end is abutted with the air-drying assembly.
[0012] Further improvement of the above scheme is that the cooling pool further comprises a cooling cover, the cooling cover is movably arranged on the cooling pool to open and close the use of the cooling pool.
[0013] Further improvement of the above scheme is that the guide-out element comprises a guide-out roller, a guide-out limiting roller and a guide-out monitoring element, the guide-out limiting roller is arranged at both ends of the guide-out roller, the guide-out monitoring element is close to one side of the guide-out limiting roller and faces the guide-out roller, and the guide-out monitoring element is used to monitor the guide-out roller towards the air-drying assembly.
[0014] Further improvement of the above scheme is that the air-drying conveying guide roller comprises a guide roller support rod, a guide roller transmission shaft and a roller, the guide roller support rod is arranged at both sides of the air-drying assembly, the guide roller transmission shaft is arranged on the two guide roller support rods, and the roller is sleeved on the guide roller transmission shaft; the roller rotates along the guide roller transmission shaft.
[0015] Further improvement of the above scheme is that the air injection element comprises an air injection chamber, an air injection conveying pipe, an air injection interface and a nozzle, one end of the air injection conveying pipe is arranged in the air injection chamber, the air injection interface is arranged on the air injection conveying pipe, the nozzle is arranged on the air injection interface, and a plurality of nozzles are arranged in sequence on the air injection conveying pipe.
[0016] Further improvement of the above scheme is that the air injection element comprises an air injection chamber, an air injection conveying pipe, an air injection interface and a nozzle, one end of the air injection conveying pipe is arranged in the air injection chamber, the air injection interface is arranged on the air injection conveying pipe, the nozzle is arranged on the air injection interface, and a plurality of nozzles are arranged in sequence on the air injection conveying pipe.
[0017] The beneficial effects of the utility model are:
[0018] Compared with the existing plastic processing, the utility model introduces the element accurately to guide the plastic into, the monitoring element monitors the plastic state in real time, ensures the safety and stability of the cooling process, efficiently completes the cooling operation of the plastic through the cooling pool, and connects the air drying assembly through the lead-out element, optimizes the process layout, realizes the effect of efficient cooling and air drying, has compact structure, high automation degree, reduces manual intervention, reduces energy consumption and time cost, and has high practicality. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 It is the perspective view of the utility model for the forming cooling device of plastic processing;
[0020] Fig. 2 It is the top view of the utility model for the forming cooling device of plastic processing;
[0021] Fig. 3 It is the structure schematic view of the cooling assembly of the utility model.
[0022] Reference signs: case 10, conveying wheel 11;
[0023] Cooling assembly 20, lead-in element 21, lead-in frame 211, lead-in drive seat 212, lead-in drive motor 213, shaft coupling 214, lead-in roller 215, limit ring 216, monitoring element 22, monitoring rod 221, monitoring sensor 223, cooling pool 23, cooling frame 231, cooling input plate 232, cooling plate 233, cooling baffle 234, cooling output plate 235, cooling cover 236, lead-out element 24, lead-out roller 241, lead-out limit roller 242, lead-out monitoring element 243;
[0024] Air drying assembly 30, air drying conveying guide roller 31, guide roller support rod 311, guide roller transmission shaft 312, roller cylinder 313, air injection element 32, air injection chamber 321, air injection conveying pipe 322, air injection interface 323, nozzle 324, air drying output element 33, output roller 331, output limit roller 332. Detailed Implementation
[0025] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0026] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0028] like Figs. 1-3 As shown in the embodiment of this utility model, a molding cooling device for plastic processing includes a housing 10, a cooling assembly 20, and a drying assembly 30. The cooling assembly 20 and the drying assembly 30 are disposed opposite to each other at both ends of the housing 10. The cooling assembly 20 includes an inlet element 21, a monitoring element 22, a cooling pool 23, and an outlet element 24. The inlet element 21 is disposed at one end of the housing 10, the monitoring element 22 is disposed on one side of the inlet element 21, and the cooling pool 23 is disposed near the monitoring element 22 in the housing. On the 10, one end of the export element 24 is close to the cooling pool 23, and the other end is close to the drying assembly 30. The cooling pool 23 is used to cool the plastic, and the cooled plastic is exported to the drying assembly 30 through the export element 24. The drying assembly 30 includes a drying conveyor roller 31, an air jet element 32, and a drying output element 33. The air jet element 32 is disposed on one side of the housing 10 facing the drying conveyor roller 31, and the drying output element 33 is disposed at the rear end of the drying conveyor roller 31 to output the cooled and dried plastic. In this embodiment, the plastic is precisely guided into the housing 10 by the import element 21, and the monitoring element 22 monitors the plastic status in real time to ensure the safety and stability of the cooling process. The cooling pool 23 efficiently completes the cooling operation of the plastic, and the drying assembly 30 is connected by the export element 24, optimizing the process layout and achieving efficient cooling and drying. The structure is compact, highly automated, reduces manual intervention, lowers energy consumption and time costs, and is highly practical.
[0029] like Fig. 1As shown, the cabinet 10 is provided with two groups, the cooling assembly 20 and the air-drying assembly 30 are respectively arranged on the two groups of cabinets 10, and the two groups of cabinets 10 can be used independently or combinedly; the bottom of the cabinet 10 is provided with conveying wheels 11, a plurality of conveying wheels 11 are arranged around the bottom of the cabinet 10, and the conveying wheels 11 are universal wheels. In this embodiment, through the two groups of cabinets 10, flexible configuration of the cooling assembly 20 and the air-drying assembly 30 is realized, which can independently operate and also can work cooperatively, thereby enhancing the adaptability and flexibility of the device; and the plurality of universal conveying wheels 11 arranged at the bottom of the cabinet 10 not only ensure efficient movement and positioning of the device in the processing site, but also greatly improve the convenience of operation; the production process is optimized, and maintenance and adjustment are facilitated, thereby effectively improving the production efficiency and product quality of plastic processing.
[0030] As shown in the figure, Fig. 3 As shown, the guide-in element 21 includes a guide-in frame 211, a guide-in drive seat 212 and a guide-in drive motor 213, the guide-in frame 211 is arranged at one end of the cabinet 10, the guide-in drive seat 212 is arranged on the guide-in frame 211, and the guide-in drive motor 213 is arranged on the guide-in drive seat 212; the guide-in drive motor 213 includes a coupling 214 and a guide-in roller 215, the coupling 214 is arranged on the guide-in drive motor 213, and the guide-in roller 215 is arranged on the coupling 214, both ends of the guide-in roller 215 are provided with a limiting ring 216, and the limiting ring 216 is used for limiting the guide-in roller 215; one end of the guide-in drive motor 213 is connected with the drive coupling 214 to drive the guide-in roller 215 to guide-in transmission towards the cooling pool 23. In this embodiment, the guide-in frame 211 is stably mounted at one end of the cabinet 10, providing a solid foundation for the entire guide-in mechanism, and the guide-in drive seat 212 is mounted on the frame and carries the guide-in drive motor 213, ensuring stable power transmission; the motor directly drives the guide-in roller 215 through the coupling 214, the roller body is provided with a limiting ring 216 at both ends to effectively prevent axial movement and enhance operation stability; the drive coupling 214 is connected at one end of the drive motor to drive the guide-in roller 215 to precisely guide-in transmission towards the cooling pool 23, thereby improving the operation precision and efficiency of the plastic processing and molding cooling device and ensuring smooth production process and product quality.
[0031] The monitoring element 22 comprises a monitoring rod 221 arranged at one end of the guide frame 211 and a monitoring sensor 223 arranged on the monitoring rod 221, the monitoring sensor 223 being used to monitor whether the guide element 21 is guided by an article. In this embodiment, the monitoring rod 221 is stably mounted at one end of the guide frame 211 as a support base, and the monitoring sensor 223 is accurately arranged on the monitoring rod 221, so that the guide element 21 can be monitored in real time and efficiently to ensure smooth and accurate control of the production process; the high automation level also effectively prevents production abnormalities caused by missing or misaligned articles, significantly enhancing the stability of the plastic molding cooling process and the reliability of product quality.
[0032] The cooling pool 23 comprises a cooling frame 231 arranged on the case 10, a cooling input plate 232, a cooling plate 233, a cooling baffle 234, and a cooling output plate 235; one end of the cooling input plate 232 abuts against the guide element 21, and the other end is arranged on the cooling plate 233; the cooling baffle 234 is arranged around the cooling plate 233 to form the cooling pool 23; one end of the cooling output plate 235 abuts against the cooling plate 233, and the other end abuts against the air-drying assembly 30. In this embodiment, the cooling frame 231, the cooling input plate 232, the cooling plate 233, the cooling baffle 234, and the cooling output plate 235 realize an efficient cooling process, and the cooling frame 231 is stably mounted on the case 10 to support the entire cooling structure; the cooling input plate 232 is tightly connected to the guide element 21 to ensure smooth entry of the material into the cooling area; the baffle around the cooling plate 233 forms the cooling pool 23 to optimize the cooling environment; and the cooling output plate 235 connects the cooling plate 233 and the air-drying assembly 30 to realize rapid transfer and air-drying preparation after cooling, with a compact structure and strong practicability.
[0033] The cooling pool 23 further comprises a cooling cover 236 movably arranged on the cooling pool 23 to open and close the cooling pool 23. In this embodiment, the cooling cover 236 can be flexibly opened and closed on the cooling pool 23, which not only facilitates the operation of the operator but also effectively controls the sealing of the cooling environment; when necessary, the cooling cover 236 can be tightly closed to ensure efficient circulation of the cooling medium in the pool and accelerate the cooling and shaping process of the plastic products; when the cooling medium needs to be maintained or replaced, the opening of the cooling cover 236 provides a convenient access, reduces downtime, and improves overall production efficiency.
[0034] As Fig. 3As shown, the guide-out element 24 comprises a guide-out roller 241, guide-out limiting rollers 242 arranged at both ends of the guide-out roller 241, and a guide-out monitoring element 243 arranged close to one side of the guide-out limiting roller 242 and facing the guide-out roller 241, which is used to monitor the guide-out roller 241 towards the air-drying assembly 30. In this embodiment, the guide-out limiting rollers 242 are accurately positioned at both ends of the guide-out roller 241, effectively preventing the material from deviating and ensuring the stability of the guide-out process, while the guide-out monitoring element 243 is arranged close to the guide-out limiting roller 242 and faces the guide-out roller 241, which can monitor the guide-out state of the material in real time, especially for monitoring whether the material moves smoothly towards the air-drying assembly 30, thereby improving the automation level of the device and significantly enhancing the controllability and safety of the production process, providing a strong guarantee for the efficient and stable operation of plastic processing.
[0035] As shown, Figs. 1-2 The air-drying conveying guide roller 31 comprises a guide roller support rod 311 arranged at both sides of the air-drying assembly 30, a guide roller transmission shaft 312 erected on the two groups of guide roller support rods 311, and a roller 313 sleeved on the guide roller transmission shaft 312 and performing air-drying rotation along the guide roller transmission shaft 311. In this embodiment, the roller 313 performs air-drying rotation along the guide roller transmission shaft 311, which can effectively remove the moisture on the surface of the plastic product during transmission and accelerate the cooling process, thereby ensuring the rapid cooling and drying of the plastic product after molding and improving the production efficiency and product quality.
[0036] The air-drying conveying guide roller 31 comprises a guide roller support rod 311 arranged at both sides of the air-drying assembly 30, a guide roller transmission shaft 312 erected on the two groups of guide roller support rods 311, and a roller 313 sleeved on the guide roller transmission shaft 312 and performing air-drying rotation along the guide roller transmission shaft 311. In this embodiment, the roller 313 performs air-drying rotation along the guide roller transmission shaft 311, which can effectively remove the moisture on the surface of the plastic product during transmission and accelerate the cooling process, thereby ensuring the rapid cooling and drying of the plastic product after molding and improving the production efficiency and product quality.
[0037] The air-drying output element 33 comprises an output roller 331 and output limiting rollers 332 arranged at both ends of the output roller 331 and used for limiting the output roller 331. In the embodiment, the output roller 331 and the output limiting rollers 332 are used to realize the efficient material output control in the plastic processing forming and cooling process. The output roller 331 as the main transmission component is responsible for guiding the smooth movement of the formed plastic product to the next process, and the output limiting rollers 332 arranged at both ends of the output roller 331 ensure that the output roller 331 does not deviate or shake during operation, thereby ensuring the stability and accuracy of product output.
[0038] The forming and cooling device for plastic processing comprises a cabinet 10, a cooling assembly 20 and an air-drying assembly 30 arranged at both ends of the cabinet 10; the cooling assembly 20 comprises an input element 21 arranged at one end of the cabinet 10, a monitoring element 22 arranged at one side of the input element 21, a cooling pool 23 arranged on the cabinet 10 close to the monitoring element 22, and an output element 24 with one end close to the cooling pool 23 and the other end close to the air-drying assembly 30; the cooling pool 23 is used for cooling the plastic and guiding the cooled plastic to the air-drying assembly 30 through the output element 24; the air-drying assembly 30 comprises an air-drying conveying guide roller 31, an air injection element 32 arranged at one side of the cabinet 10 towards the air-drying conveying guide roller 31, and an air-drying output element 33 arranged at the rear end of the air-drying conveying guide roller 31 to output the cooled and air-dried plastic. In the embodiment, the input element 21 is used to accurately guide the plastic to enter, the monitoring element 22 is used to monitor the state of the plastic in real time to ensure the safety and stability of the cooling process, the cooling pool 23 is used to efficiently complete the cooling of the plastic, and the output element 24 is used to connect the air-drying assembly 30 to optimize the process layout and realize the effect of efficient cooling and air-drying; the structure is compact and has high automation, the manual intervention is reduced, the energy consumption and time cost are reduced, and the practicality is high.
[0039] The above embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A molding cooling device for plastic processing, characterized in that: The device includes a chassis, a cooling assembly, and a drying assembly, with the cooling assembly and drying assembly positioned opposite each other at opposite ends of the chassis. The cooling assembly includes an inlet element, a monitoring element, a cooling pool, and an outlet element. The inlet element is located at one end of the chassis, the monitoring element is located to one side of the inlet element, the cooling pool is located on the chassis near the monitoring element, and one end of the outlet element is near the cooling pool, while the other end is near the drying assembly. The cooling pool is used to cool the plastic, and the outlet element directs the cooled plastic to the drying assembly. The drying assembly includes a drying conveyor roller, an air jet element, and a drying output element. The air jet element is located on one side of the chassis facing the drying conveyor roller, and the drying output element is located at the rear end of the drying conveyor roller to output the cooled and dried plastic.
2. The molding cooling device for plastic processing according to claim 1, characterized in that: The chassis is provided in two sets, and the cooling component and the air drying component are respectively installed on the two sets of chassis. The two sets of chassis can be used individually or in combination. The bottom of the chassis is provided with multiple conveyor wheels, which are arranged around the bottom of the chassis. The conveyor wheels are omnidirectional wheels.
3. The molding cooling device for plastic processing according to claim 1, characterized in that: The import element includes an import frame, an import drive seat, and an import drive motor. The import frame is disposed at one end of the chassis, the import drive seat is disposed on the import frame, and the import drive motor is disposed on the import drive seat. The inlet drive motor includes a coupling and an inlet roller. The coupling is mounted on the inlet drive motor, and the inlet roller is mounted on the coupling. Limiting rings are provided at both ends of the inlet roller, and the limiting rings are used to limit the movement of the inlet roller. One end of the inlet drive motor is connected to a drive coupling to drive the inlet roller toward the cooling pool for inlet transmission.
4. The molding cooling device for plastic processing according to claim 3, characterized in that: The monitoring element includes a monitoring rod and a monitoring sensor. The monitoring rod is located at one end of the inlet frame, and the monitoring sensor is located on the monitoring rod. The monitoring sensor is used to monitor whether there is an item being introduced into the inlet element.
5. The molding cooling device for plastic processing according to claim 4, characterized in that: The cooling pool includes a cooling rack, a cooling input plate, a cooling plate, a cooling baffle, and a cooling output plate; the cooling rack is mounted on the chassis, the cooling plate is mounted on the cooling rack, one end of the cooling input plate abuts against the inlet element, and the other end is mounted on the cooling plate, the cooling baffle is arranged around the cooling plate to form a cooling pool, and one end of the cooling output plate abuts against the cooling plate, and the other end abuts against the air drying assembly.
6. The molding cooling device for plastic processing according to claim 5, characterized in that: The cooling pool also includes a cooling cover, which is movably mounted on the cooling pool to allow for opening and closing of the cooling pool.
7. The molding cooling device for plastic processing according to claim 6, characterized in that: The exporting element includes an exporting roller, an exporting limiting roller, and an exporting monitoring element. The exporting limiting roller is disposed at both ends of the exporting roller, and the exporting monitoring element is located on the side close to the exporting limiting roller and facing the exporting roller. The exporting monitoring element is used to monitor the direction of the exporting roller toward the drying assembly.
8. The molding cooling device for plastic processing according to claim 1, characterized in that: The air-drying conveyor roller includes guide roller support rods, guide roller drive shafts, and rollers. The guide roller support rods are arranged on both sides of the air-drying assembly. The guide roller drive shaft is mounted on two sets of guide roller support rods. The rollers are sleeved on the guide roller drive shafts. The rollers rotate along the guide roller drive shafts.
9. The molding cooling device for plastic processing according to claim 8, characterized in that: The jet element includes a jet chamber, a jet delivery pipe, a jet interface, and a nozzle. One end of the jet delivery pipe is located in the jet chamber, the jet interface is located on the jet delivery pipe, and the nozzle is located on the jet interface. Multiple nozzles are provided, and the multiple nozzles are arranged sequentially on the jet delivery pipe.
10. The molding cooling device for plastic processing according to claim 9, characterized in that: The air-drying output element includes an output roller and an output limiting roller. The output limiting roller is disposed at both ends of the output roller and is used to limit the output roller.