Bead rope wrapping shaping mold

By designing the lower and upper molds of the beaded rope sheath molding mold, and utilizing the combination of positioning blocks and anti-deviation top blocks to limit the movement, the problem of the wire rope deviating from the central axis during the injection molding process of the wire saw was solved, thereby improving the yield and service life of the wire saw.

CN224012859UActive Publication Date: 2026-03-20FUJIAN XIAPU ZHONGYUAN MACHINERY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-29
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In existing wire saws, the wire rope and beads are prone to deviating from the central axis during the injection molding process, which reduces the service life of the wire saw.

Method used

A beaded rope wrapping molding die was designed, comprising a lower die and an upper die. The lower die is provided with a cavity, a positioning block, and an anti-deviation top block. The positioning block pre-positions the beads, and the anti-deviation top block prevents the wire rope from deviating from the center. Combined with the misaligned injection groove and the limiting component of the anti-deviation top block, the wire rope is prevented from shifting during injection molding.

Benefits of technology

This effectively prevents the wire rope from deviating from its center position after injection molding, thus improving the yield and service life of the wire saw.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a beaded rope wrapping shaping die which comprises a lower die, a lower die cavity is formed in the upper end face of the lower die in a downward concave mode, the lower die cavity extends and penetrates out in the length direction of the lower die, the end face of the lower die cavity is in a semi-arc shape, and a plurality of cavities used for containing beaded beads are formed in the lower die cavity at intervals. A plurality of positioning blocks are arranged on the lower mold cavities on the two sides of the mold cavities in a protruding mode, anti-deviation ejection blocks are arranged on the sides, away from the injection molding opening, in the lower mold cavities between every two adjacent mold cavities in a protruding mode, and the injection molding opening comprises an injection molding groove and separated injection grooves which are formed between the injection molding groove and the lower mold cavities at intervals and used for communicating the injection molding groove with the lower mold cavities. And the service life of the formed rope saw is effectively prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a string bead rope sheath plastic mould. BACKGROUND

[0002] The wire saw is used for cutting and demolishing thick concrete and irregular concrete, such as cutting of concrete structures like girder, support and high-speed railway pier.

[0003] At present, some wire saws are formed by injection molding of steel wire rope and string beads through an injection molding machine. During the injection molding of the string beads of the wire saw, due to the direction limitation of the injection port, the steel wire rope is pressed to the side far from the injection port or the string beads are displaced during injection, so that the steel wire rope deviates from the central axis after the forming is completed, and the string beads are also displaced, that is, the service life of the formed wire saw is greatly reduced, and improvement is urgently needed. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of the prior art, the utility model solves the technical problems by providing a string bead rope sheath plastic mould, which is not only reasonable in structure, but also effectively improves the yield and service life.

[0005] In order to solve the above technical problems, the technical scheme of the utility model is as follows: a string bead rope sheath plastic mould, comprising a lower mould, the upper end surface of the lower mould is concave downward and provided with a lower mould cavity, the lower mould cavity extends along the length direction of the lower mould and the end surface is semicircular, a plurality of cavities for placing string beads are arranged in the lower mould cavity at intervals, a plurality of positioning blocks are protruded on both sides of the lower mould cavity of the two cavities, a deviation prevention top block is protruded on the side far from the injection port in the lower mould cavity between two adjacent cavities, and the injection port comprises an injection slot and a separate injection slot arranged between the injection slot and the lower mould cavity to communicate with each other.

[0006] Further, an upper mould is arranged above the lower mould and symmetrical to the lower mould except for the separate injection slot.

[0007] Further, the deviation prevention top block is arc-shaped and protrudes inward from the upper edge of the lower mould cavity and extends downward along the inner wall of the lower mould cavity.

[0008] Further, the positioning blocks are arranged in three groups and are arranged at intervals along the arc surface of the bottom of the lower mould cavity, and the central axes of the positioning blocks are directed to the center of the lower mould cavity.

[0009] Further, a mark mould is embedded in the middle of the lower mould, the upper end of the mark mould is horizontal to the upper surface of the lower mould and provided with a mark cavity communicating with the lower mould cavity, and a punch is arranged at the bottom of the mark cavity.

[0010] Further, two anti-deviation top blocks are arranged in the lower mold cavity between two adjacent cavities.

[0011] Further, the dispensing groove is in a semicircular groove shape, and the communicating end of the dispensing groove with the lower mold cavity is in a narrow opening and extends downward along the side wall of the lower mold cavity.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the string bead edge or the connecting part is pre-positioned by the positioning block, and the anti-deviation top block is used for pre-limiting the deviation of the steel wire rope, so that the steel wire rope is prevented from being extruded to the far end edge during injection molding, and the steel wire rope is prevented from deviating from the center position after molding, the yield is improved, and the service life is significantly improved.

[0013] The utility model will be further described in detail below in combination with the drawings and specific embodiments. DRAWINGS

[0014] Figure 1 It is a structure schematic view of the lower mold in the embodiment of the utility model;

[0015] Figure 2 It is a structure schematic view of the lower mold in the embodiment of the utility model; Figure 1 It is an enlarged schematic view of A in the embodiment of the utility model;

[0016] Figure 3 It is a structure schematic view of the lower mold in the embodiment of the utility model;

[0017] Figure 4 It is a structure schematic view of the lower mold in the embodiment of the utility model; Figure 3 It is an enlarged schematic view of B in the embodiment of the utility model;

[0018] Figure 5 It is a structure schematic view of the lower mold in the embodiment of the utility model.

[0019] In the drawing: 1 - lower mold, 2 - lower mold cavity, 3 - cavity, 4 - positioning block, 5 - injection port, 6 - anti-deviation top block, 7 - injection groove, 8 - dispensing groove, 9 - upper mold, 10 - identification mold, 11 - identification cavity, 12 - punch. SPECIFIC EMBODIMENT

[0020] In order to make the above features and advantages of the utility model more obvious and easy to understand, the following embodiment is taken, and the detailed description is as follows in combination with the drawings.

[0021] As Figures 1-5As shown, a kind of string bead rope sheath shaping mould, including lower mould 1, the lower mould upper end face is concave and has lower mould cavity 2 downwards, the lower mould cavity extends along the length direction of lower mould and end face is semicircular arc, the lower mould cavity is spaced and is provided with several mould cavities 3 for placing string bead, the lower mould cavity on both sides of the mould cavity is protruded with several positioning blocks 4, the lower mould cavity between two adjacent mould cavities is protruded with anti-deviation top block 6 on the side away from injection port 5, the injection port includes injection slot 7 and interval setting in the injection slot and lower mould cavity to connect the both of separate injection slot 8.

[0022] In the embodiment of the utility model, the lower mould upper cover is equipped with the upper mould 9 which is symmetrically arranged above and below with the lower mould except the separate injection slot, and the separate injection slot of the upper mould is staggered with the separate injection slot of the lower mould.

[0023] In the embodiment of the utility model, the anti-deviation top block is arc-shaped and protrudes inward from the upper edge of the lower mould cavity and extends downward along the inner wall of the lower mould cavity in an arc shape.

[0024] In the embodiment of the utility model, the positioning block is provided with three groups and is spaced and arranged on the arc surface of the bottom of the lower mould cavity, and the central axis of the positioning block is directed to the center of the lower mould cavity.

[0025] In the embodiment of the utility model, the lower mould is embedded with identification mould 10 in the middle, the upper end of the identification mould is horizontal with the upper surface of the lower mould and is provided with identification cavity 11 communicated with the lower mould cavity, the inner bottom of the identification cavity is provided with convex mould 12, and the identification mould is fixed on the upper mould and the lower mould by bolt.

[0026] In the embodiment of the utility model, the lower mould cavity between two adjacent mould cavities is spaced and provided with two anti-deviation top blocks, and the two anti-deviation top blocks and the two anti-deviation top blocks on the upper mould form a limiting component, that is, the position of steel wire rope is prevented from deviation, effectively avoids extruding steel wire rope to the distal edge during injection, so that it deviates from the central position after forming, and reduces the service life.

[0027] In the embodiment of the utility model, the separate injection slot is semicircular groove, and the communication end of the separate injection slot with the lower mould cavity is narrow and extends along the side wall of the lower mould cavity in a downward direction.

[0028] The working principle of the embodiment of the utility model: when using, the splicing and positioning can be completed through multiple molds, then the steel wire rope is put into the lower mold cavity, the beads are strung on the steel wire rope, and the beads are put into each cavity at intervals, the edges or connecting parts of the beads are assisted and positioned by the positioning blocks, then the upper mold is covered, and injection molding is carried out in the injection slot, because the inside is closed after the mold is closed, the extrusion is carried out through the upper and lower staggered injection slots, the extrusion effect caused by injection molding is effectively slowed down, at the same time, the pre-positioning of the anti-deviation top block can also effectively prevent the steel wire rope from deviating to the edge, after pre-positioning, because the inside is closed, the injection is infiltrated into each position and saturated, the position of the steel wire rope will not deviate any more, and the steel wire rope is also filled with injection material between the central axis and the anti-deviation top block, the hole communicating with the outside of the steel wire rope after molding is avoided, the steel wire rope is also effectively prevented from being extruded to the far end edge during injection molding so as to deviate from the central position after molding, the yield is improved, and the service life is significantly improved.

[0029] The utility model is not limited to the above-mentioned best implementation, and anyone can derive other various forms of bead rope sheath shaping mold under the inspiration of the utility model. Any equivalent change and modification made according to the patent application scope of the utility model should belong to the coverage range of the utility model.

Claims

1. A molding die for shaping beaded rope wrapping, characterized in that: The device includes a lower mold, the upper end of which is recessed and has a lower mold cavity. The lower mold cavity extends out along the length of the lower mold and its end face is semi-circular. The lower mold cavity is provided with several cavities for placing beads at intervals. Several positioning blocks protrude from the lower mold cavities on both sides of the cavity. Anti-deviation top blocks protrude from the lower mold cavity between two adjacent cavities on the side away from the injection port. The injection port includes an injection groove and a sub-injection groove that is spaced between the injection groove and the lower mold cavity to connect the two.

2. The beaded rope wrapping molding die according to claim 1, characterized in that: The lower mold is covered with an upper mold that is symmetrically arranged above and below it except for the injection slots. The injection slots on the upper mold are all offset from the injection slots on the lower mold.

3. The beaded rope wrapping molding die according to claim 1, characterized in that: The anti-deviation top block is arc-shaped, protruding inward from the upper edge of the lower mold cavity and extending downward along the inner wall of the lower mold cavity in an arc shape.

4. The beaded rope wrapping molding die according to claim 1, characterized in that: The positioning blocks are arranged in three sets, and are spaced apart along the bottom arc surface of the lower mold cavity. The central axis of each positioning block faces the center of the lower mold cavity.

5. The beaded rope wrapping molding die according to claim 1, characterized in that: The lower mold has an embedded marking mold in the middle. The upper end of the marking mold is at the same level as the upper surface of the lower mold and has a marking cavity that communicates with the lower mold cavity. A punch is provided at the bottom of the marking cavity.

6. The beaded rope wrapping molding die according to claim 1, characterized in that: Two anti-deviation top blocks are spaced apart in the lower mold cavity between two adjacent cavities.

7. The beaded rope wrapping molding die according to claim 1, characterized in that: The injection slots are all semi-circular, with a narrow opening at the end that connects to the lower mold cavity and extends obliquely downward along the side wall of the lower mold cavity.