Nylon tube shaping device

By combining heating pipes and water-cooled spray in the shaping chamber, the problems of low shaping efficiency and low cooling water utilization efficiency at right-angle turns of nylon tubes are solved, achieving efficient shaping and cooling of nylon tubes and meeting the requirements for neat and aesthetically pleasing layout of automotive nylon pipelines.

CN224012960UActive Publication Date: 2026-03-20ANHUI BOCHENG AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In the existing technology, the shaping efficiency at right-angle turns of nylon tubes is low, and the cooling water utilization efficiency is not high, making it difficult to meet the requirements of neatness, aesthetics and reasonable layout of automotive nylon tubes.

Method used

The heating tubes in the shaping chamber are used to heat and shape the nylon tubes. Combined with the water cooling mechanism, the surface of the nylon tubes is cooled by spraying through atomizing nozzles. Multiple sets of shaping tube racks are used to achieve synchronous shaping. The cooling efficiency is improved by combining the water cooling main pipe, branch pipes and atomizing nozzles.

Benefits of technology

This technology enables efficient heating, shaping, and cooling of nylon tubes, improving work efficiency and ensuring that the shape of the nylon tubes matches the installation requirements, resulting in a neat and aesthetically pleasing layout.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224012960U_ABST
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Abstract

The utility model provides a nylon pipe shaping device which is used for water-cooling shaping of nylon pipes and comprises a shaping box, a box door is hinged to the front surface of the shaping box, and a plurality of heating pipe bodies distributed at equal intervals are installed at the top of an inner cavity of the shaping box; partition plates are horizontally and fixedly connected to an inner cavity of the shaping box from top to bottom in sequence, and shaping molds are arranged at the tops of the partition plates; the shaping mold comprises a plurality of groups of shaping pipe frames which are arranged at the top of the partition plate and are distributed at equal intervals, each shaping pipe frame is a support with two right-angle bends, a groove is formed in each shaping pipe frame, and a nylon pipe to be shaped is clamped in the groove; and a water cooling mechanism is further arranged at the top of the shaping box and is used for spraying and water-cooling the nylon pipes on the shaping pipe frame. According to the device, the nylon pipe with a right-angle structure can be quickly fixed, water-cooled and shaped; and a plurality of nylon pipelines can be heated at the same time and then subjected to water-cooling atomization shaping, so that the working efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automobile nylon pipe connecting technical field, concretely relates to a nylon pipe setting device. BACKGROUND

[0002] At present, under the situation of rapid development and fierce competition of the automobile industry, the assembly requirements of the automobile are also continuously improved. The nylon pipe arrangement is required to be more neat, beautiful and reasonable. In the automobile industry, due to the relatively fixed vehicle type and large production quantity, in order to reasonably arrange the nylon pipe, we preform die heat setting treatment at the place where the nylon pipe is right-angled.

[0003] In the prior art, most of the setting devices adopt the mode of completely soaking by feeding water from the lower part and discharging water from the upper part to ensure the cooling of the pipe material, the cooling water utilization efficiency is not high, and there is no suitable setting pipe frame for multiple synchronous setting for die heat setting treatment at the place where the nylon pipe is right-angled. In order to meet the requirements of pipe design, the nylon pipe is often processed into various irregular curved shapes, and the nylon pipe needs to be set before assembly, so that the shape of the nylon pipe is adapted to the installation requirements, and the nylon pipe is installed more neatly. Therefore, we provide a nylon pipe setting device. UTILITY MODEL CONTENTS

[0004] In view of the problems in the prior art, the utility model provides a nylon pipe setting device.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A nylon pipe setting device is used for water cooling setting of the nylon pipe, and comprises:

[0007] A setting box is hingedly connected with a box door at the front surface, and a plurality of equidistantly distributed heating pipe bodies are installed at the top of the inner cavity of the setting box;

[0008] The inner cavity of the setting box is sequentially and horizontally fixedly connected with a baffle from top to bottom, and the top of the baffle is provided with a setting mold; the setting mold comprises a plurality of equidistantly distributed setting pipe frames arranged on the top of the baffle, the setting pipe frame is a support with two right-angle bends, a groove is formed in the setting pipe frame, and the nylon pipe to be set is clamped in the groove; the top of the setting box is further provided with a water cooling mechanism, and the water cooling mechanism sprays and cools the nylon pipe on the setting pipe frame.

[0009] As a further improvement of the scheme, the water cooling mechanism comprises a water tank fixedly connected to the top of the setting box, a water inlet pipe communicated with the top of the water tank, a vertical water pump installed on the top of the setting box, a water inlet end of the vertical water pump communicated with the water tank, a water cooling main pipe communicated with a water outlet end of the vertical water pump, and the water cooling main pipe penetrating into the inner cavity of the setting box at one end away from the vertical water pump, and the surface of the water cooling main pipe being horizontally communicated with water cooling branch pipes on both sides.

[0010] As a further improvement of the scheme, the water cooling mechanism comprises a water tank fixedly connected to the top of the setting box, a water inlet pipe communicated with the top of the water tank, a vertical water pump installed on the top of the setting box, a water inlet end of the vertical water pump communicated with the water tank, a water cooling main pipe communicated with a water outlet end of the vertical water pump, and the water cooling main pipe penetrating into the inner cavity of the setting box at one end away from the vertical water pump, and the surface of the water cooling main pipe being horizontally communicated with water cooling branch pipes on both sides.

[0011] As a further improvement of the scheme, the water cooling mechanism comprises a water tank fixedly connected to the top of the setting box, a water inlet pipe communicated with the top of the water tank, a vertical water pump installed on the top of the setting box, a water inlet end of the vertical water pump communicated with the water tank, a water cooling main pipe communicated with a water outlet end of the vertical water pump, and the water cooling main pipe penetrating into the inner cavity of the setting box at one end away from the vertical water pump, and the surface of the water cooling main pipe being horizontally communicated with water cooling branch pipes on both sides.

[0012] As a further improvement of the scheme, the water cooling mechanism comprises a water tank fixedly connected to the top of the setting box, a water inlet pipe communicated with the top of the water tank, a vertical water pump installed on the top of the setting box, a water inlet end of the vertical water pump communicated with the water tank, a water cooling main pipe communicated with a water outlet end of the vertical water pump, and the water cooling main pipe penetrating into the inner cavity of the setting box at one end away from the vertical water pump, and the surface of the water cooling main pipe being horizontally communicated with water cooling branch pipes on both sides.

[0013] As a further improvement of the scheme, the water cooling mechanism comprises a water tank fixedly connected to the top of the setting box, a water inlet pipe communicated with the top of the water tank, a vertical water pump installed on the top of the setting box, a water inlet end of the vertical water pump communicated with the water tank, a water cooling main pipe communicated with a water outlet end of the vertical water pump, and the water cooling main pipe penetrating into the inner cavity of the setting box at one end away from the vertical water pump, and the surface of the water cooling main pipe being horizontally communicated with water cooling branch pipes on both sides.

[0014] Compared with the prior art, the novel has the advantages that: the nylon pipe is arranged on the setting pipe frame, the setting pipe frame has two right-angle bends and grooves arranged on the pipe frame, the heating pipe body is used for heating and setting the right-angle turning position of the nylon pipe, a plurality of setting pipe frames are arranged, a plurality of nylon pipes can be heated and set at the same time, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model is further explained below in combination with the drawings.

[0016] Figure 1 It is the whole structure schematic diagram of the utility model;

[0017] Figure 2 It is the whole structure schematic diagram of the utility model;

[0018] Figure 3 It is the whole structure schematic diagram of the utility model;

[0019] Figure 4 It is the whole structure schematic diagram of the utility model;

[0020] Figure 5 This is a schematic diagram of the standardized pipe rack structure of this utility model;

[0021] Figure 6 This is a schematic cross-sectional view of the fixed tube frame structure of this utility model.

[0022] The diagram is labeled as follows: 1. Shaping box; 10. Box door; 11. Electrical control box; 2. Water tank; 20. Water inlet pipe; 3. Vertical water pump; 31. Main water-cooled pipe; 32. Branch water-cooled pipe; 321. Atomizing nozzle; 40. Horizontal water pump; 41. Return pipe; 42. Return pipe; 43. Filter cartridge; 44. Drain pipe; 5. Heating tube body; 6. Partition plate; 61. Shaping mold; 611. Shaping tube rack; 612. Groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] like Figures 1-6 As shown, this embodiment provides a nylon tube shaping device for water-cooling shaping of nylon tubes, including a shaping box 1, a shaping mold 61, and a water-cooling mechanism.

[0026] A door 10 is hinged to the front surface of the shaping box 1. Several equally spaced heating tube bodies 5 are installed on the top of the inner cavity of the shaping box 1. An electrical control box 11 is installed on the outside of the shaping box 1, and the electrical control box 11 is electrically connected to the electrical components inside and outside the shaping box 1. The heating of the heating tube bodies 5 is controlled by the electrical control box 11.

[0027] The inner cavity of the shaping box 1 is horizontally fixedly connected with partitions 6 from top to bottom. The partitions 6 are detachably installed in the inner cavity of the shaping box 1. A shaping mold 61 is provided on the top of the partitions 6. The shaping mold 61 includes multiple sets of equidistant shaping tube racks 611 placed on the top of the partitions 6. The shaping tube racks 611 are supports with two right-angle bends. Grooves 612 are opened on the shaping tube racks 611, and the nylon tubes to be shaped are clamped in the grooves 612. The top of the shaping box 1 is also provided with a water cooling mechanism, which sprays water to cool the nylon tubes on the shaping tube racks 611.

[0028] In specific work, the nylon pipe to be shaped is placed on the shaping pipe frame 611 to form a right angle fixation through the groove 612; the shaping mold 61 is placed on the partition plate 6, and then the box door 10 is closed, and the heating pipe body 5 is started to heat through the electric control box 11; the nylon pipe inside the shaping pipe frame 611 can be heated and shaped through the heating pipe body 5; after heating, the water cooling mechanism is started to spray and cool the nylon pipe on the shaping pipe frame 611. By placing the nylon pipe on the shaping pipe frame, the shaping pipe frame has two right angle bends and the groove opened on the pipe frame, the place where the nylon pipe is right angle turned is heated and shaped by the heating pipe body, a plurality of shaping pipe frames are adopted, so that a plurality of nylon pipes can be heated and shaped at the same time, and the working efficiency is effectively improved; the water cooling mechanism is started, and finally the water in the water tank cavity is sprayed out through the atomizing nozzle, so that the cooling water can clean and cool the surface of the nylon pipe when sprayed out, and the high efficiency shaping effect is achieved.

[0029] Embodiment 2

[0030] The embodiment provides a nylon pipe shaping device, which has basically the same structure as that of embodiment 1, and the difference lies in that the embodiment further discloses the specific structure and working principle of the water cooling mechanism on the basis of embodiment 1. Specifically, the water cooling mechanism comprises a water tank 2 fixedly connected to the top of the shaping box 1, and the top of the water tank 2 is communicated with a water inlet pipe 20 for water replenishment of the water tank 2. A vertical water pump 3 is installed on the top of the shaping box 1, the water inlet end of the vertical water pump 3 is communicated with the water tank 2, the water outlet end of the vertical water pump 3 is communicated with a water cooling main pipe 31, one end of the water cooling main pipe 31 away from the vertical water pump 3 penetrates into the inner cavity of the shaping box 1, and the surfaces of the water cooling main pipe 31 are horizontally communicated with water cooling branch pipes 32, and the surfaces of the water cooling branch pipes 32 are communicated with atomizing nozzles 321.

[0031] Each two water cooling branch pipes 32 form a group, the number of groups of the water cooling branch pipes 32 corresponds to the number of partition plates 6, and the atomizing nozzles 321 are inclined.

[0032] In specific work, the vertical water pump 3 is started, and the cooling water is delivered to the water cooling branch pipes 32 through the water cooling main pipe 31; the surfaces of the water cooling branch pipes 32 are communicated with the atomizing nozzles 321 for atomizing and spraying; the cooling water can clean and cool the surface of the nylon pipe when sprayed out, and the sprayed cooling water drops to the bottom of the inner cavity of the shaping box 1.

[0033] Embodiment 3

[0034] The embodiment provides a nylon pipe shaping device, which has basically the same structure as that of the embodiment 2, and the difference is that the embodiment further discloses that the bottom of one side of the shaping box 1 is communicated with a drain pipe 44 with a valve, the end of the drain pipe 44 away from the shaping box 1 is provided with a backflow pipe 42, the top of the shaping box 1 is provided with a horizontal water pump 40, the water inlet end of the horizontal water pump 40 is communicated with the backflow pipe 42, and the water outlet end of the horizontal water pump 40 is communicated with the water tank 2 through a backflow pipe 41.

[0035] The drain pipe 44 and the backflow pipe 42 are communicated with a filter cylinder 43, and the filter cylinder 43 is internally provided with multiple layers of filter screens.

[0036] After the sprayed cooling water drops to the bottom of the inner cavity of the shaping box 1, the horizontal water pump 40 is started, the drain pipe 44 forms negative pressure suction, the cooling water at the bottom of the inner cavity of the shaping box 1 is sucked to the filter cylinder 43 through the drain pipe 44 for filtration, and after filtration, the cooling water is backflowed through the backflow pipe 42, passes through the horizontal water pump 40, and is backflowed to the water tank 2 through the backflow pipe 41 for recycling.

[0037] The above is only an example description of the structure of the utility model, and the person skilled in the art can make various modifications or supplements to the described specific embodiments or adopt similar ways to replace, as long as the modifications or supplements do not deviate from the structure of the utility model or exceed the range defined by the claims, and the modifications or supplements should belong to the protection range of the utility model.

Claims

1. A nylon tube shaping device for water-cooling and shaping nylon tubes, comprising: A shaping box (1) has a door (10) hinged to its front surface. Several heating tube bodies (5) are installed at equal intervals on the top of the inner cavity of the shaping box (1). The feature is that the inner cavity of the shaping box (1) is horizontally fixedly connected with partitions (6) from top to bottom, and a shaping mold (61) is provided on the top of the partition (6); the shaping mold (61) includes multiple sets of equidistant shaping tube racks (611) placed on the top of the partition (6), the shaping tube rack (611) is a support with two right-angle bends, and grooves (612) are opened on the shaping tube rack (611), and the nylon tube to be shaped is clamped in the grooves (612); the top of the shaping box (1) is also provided with a water cooling mechanism, and the water cooling mechanism sprays water cooling onto the nylon tube on the shaping tube rack (611).

2. The nylon tube shaping device according to claim 1, characterized in that, The water cooling mechanism includes a water tank (2) fixedly connected to the top of the shaping box (1). The top of the water tank (2) is connected to a water inlet pipe (20). A vertical water pump (3) is installed on the top of the shaping box (1). The water inlet of the vertical water pump (3) is connected to the water tank (2). The water outlet of the vertical water pump (3) is connected to a water cooling main pipe (31). The end of the water cooling main pipe (31) away from the vertical water pump (3) extends into the inner cavity of the shaping box (1). Both sides of the surface of the water cooling main pipe (31) are horizontally connected to water cooling branch pipes (32). The surface of the water cooling branch pipe (32) is connected to an atomizing nozzle (321).

3. The nylon tube shaping device according to claim 2, characterized in that, Each pair of water-cooled branch pipes (32) forms a group, and the number of groups of water-cooled branch pipes (32) corresponds to the number of partitions (6); the atomizing nozzles (321) are arranged at an angle.

4. The nylon tube shaping device according to claim 1, characterized in that, A drain pipe (44) with a valve is connected to the bottom of one side of the shaping box (1). A return pipe (42) is provided at the end of the drain pipe (44) away from the shaping box (1). A horizontal water pump (40) is installed on the top of the shaping box (1). The inlet end of the horizontal water pump (40) is connected to the return pipe (42). The outlet end of the horizontal water pump (40) is connected to the water tank (2) through the return pipe (41).

5. A nylon tube shaping device according to claim 4, characterized in that, A filter cylinder (43) is connected between the drain pipe (44) and the return pipe (42), and the filter cylinder (43) is provided with multiple layers of filter screens inside.

6. The nylon tube shaping device according to claim 1, characterized in that, An electrical control box (11) is installed on the outside of the shaping box (1), and the electrical control box (11) and the electrical components inside and outside the shaping box (1) are electrically connected.