Roll-to-roll automatic moving and laminating device
By designing a roll-to-roll automatic moving bonding device, the automatic bonding of heating films is achieved using a support frame and a drive mechanism, solving the problems of cumbersome operation and low efficiency in existing technologies, and realizing efficient and accurate bonding of heating films.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-03-20
AI Technical Summary
The existing PI heating film production process involves cumbersome steps, requires manual operation, is inefficient, and has low bonding accuracy.
Design a roll-to-roll automatic moving lamination device to achieve automated lamination of heating film through symmetrically arranged support frames and drive mechanisms. The stable and orderly lamination and movement of heating film are achieved by using a material picking cylinder and clamping blocks.
It achieves automated bonding of heating film, significantly improving bonding efficiency and accuracy, and the whole process is time-saving and labor-saving.
Smart Images

Figure CN224013003U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PI heating film device technical field, especially in a kind of roll-to-roll automatic moving laminating device. BACKGROUND
[0002] Polyimide Film is the best film insulation material in the world, which is made of pyromellitic dianhydride (PMDA) and diamine-based diphenyl ether (ODA) in strong polar solvent by polycondensation and casting film, and then imidized.
[0003] The existing PI heating film production method has the following steps: (1) etching a long roll-shaped heating resistance film into a long roll-shaped heating core, and then cutting the long roll-shaped heating core into a plurality of sheet-shaped heating cores with the same size of the heating core in the finished PI film heater; (2) cutting the long roll-shaped PI film into a plurality of sheet-shaped PI films; (3) manually laminating a sheet-shaped heating core with a PI film, and pressing the sheet-shaped heating core and the PI film by a pressing machine. The above process is complicated, and manual operation is required for lamination, which is low in efficiency and low in lamination accuracy. UTILITY MODEL CONTENT
[0004] The utility model aims to provide a kind of roll-to-roll automatic moving laminating device, with the effect of automatic lamination, and the lamination efficiency is significantly improved.
[0005] The above technical purpose of the utility model is realized by the following technical scheme: two support frames are symmetrically arranged, each of the two support frames is rotatably connected with a rotating roller at both ends, a material roll is sleeved on the rotating roller at both ends of the two support frames, the material roll includes a roll film one and a roll film two arranged in the two support frames respectively, and a driving mechanism for driving the material roll to move horizontally is arranged in the middle of each support frame.
[0006] The utility model is further provided as follows: the driving mechanism includes a support plate one, the support plate one is slidably connected with a clamping block at both ends, the clamping block includes a bottom block at both ends of a double-end screw rod and a pressing block slidably connected to a limiting column, the roll film two passes through between the bottom block and the pressing block at both ends, the limiting column is vertically fixed to the upper end surface of the bottom block, the double-end screw rod is symmetrically provided with an inclined rod at both end sides, the pressing block is vertically fixed with a plug rod at the side, the plug rod penetrates and is slidably connected in a sliding groove one in the inclined rod, and the two inclined rods gradually move away in the direction away from the support plate one.
[0007] The utility model is further provided as follows: the bottom surface of the support plate one is fixed to a sliding block one, the sliding block one is slidably connected to the upper end surface of a support plate three, the sliding block one is concavely provided with a sliding groove two, the sliding groove two is slidably connected with a sliding block two, the upper end surface of the sliding block two is hingedly connected with a connecting rod one, and the other end of the connecting rod one is hingedly connected to a connecting rod two.
[0008] The utility model discloses further provide: still be provided with taking mechanism between two support frame, taking mechanism includes taking cylinder, the taking cylinder is fixed in mobile stem end, the mobile stem upper and lower both ends pass through limit block, two limit block are slidably connected in the slide slot three of the upper and lower both ends of stand respectively, the rotatable connection of mobile stem middle part has round board, the round board is slidably connected in the slide slot four of stand, the outer cover of round board between mobile stem and slide slot four is equipped with drive link, be provided with slide slot five in drive link, the round board is slidably connected in slide slot five.
[0009] The utility model discloses further provide: the pressure roller is provided with on the second film of winding, the pressure roller is rotatably connected in door type frame, the vertical rod is fixed on the top of door type frame, the vertical rod passes through support cross bar, the outer cover of vertical rod between support cross bar and door type frame is equipped with spring, and the spring drives the pressure roller to be close to the second film of winding.
[0010] The utility model discloses further provide: the side of stand is fixed with motor three, and the output shaft of motor three is coaxial fixed connection with drive link end portion.
[0011] The utility model discloses further provide: the piston rod end of taking cylinder is provided with taking suction cup.
[0012] The utility model discloses further provide: support plate three is in door type.
[0013] The utility model discloses further provide: the slide slot four is in door type and the corner of it is arc.
[0014] The utility model discloses further provide: the one end of double -end screw rod is coaxial fixed connection with the output shaft of motor one, and the one end of connecting rod two is coaxial fixed connection with the output shaft of motor two.
[0015] The utility model discloses further provide: the one end of double -end screw rod is coaxial fixed connection with the output shaft of motor one, and the one end of connecting rod two is coaxial fixed connection with the output shaft of motor two.
[0016] 1, the winding film one of the roller sleeve in the one end of one side support frame, is wound on the roller of the other end after discharging, similarly, the second film of winding on the other support frame is provided with; the heating film that is divided and cut is arranged on the winding film one, needs taking the heating film after, sticks on the second film of winding, carries out pressure again, during the above-mentioned sticking taking process, the taking suction cup of taking cylinder takes the heating film of one side, and motor three reverses, and drive link rotates, and drives the round board to slide in slide slot five and slide slot four, when the round board slides from the low end in slide slot four to the high place, the mobile stem slides and rises in two limit blocks, because slide slot four is provided with door type, so that the mobile stem is gradually close to the second film of winding from the above of winding film one finally, and the heating film is stuck on the second film of winding, and the movement of heating film is completed.
[0017] 2、When the heating film is pasted on the second roll film, the second connecting rod rotates to drive the first connecting rod to rotate, the slider 2 at the end of the first connecting rod slides in the second sliding groove, and the slider 1 is fixed at this time, so that the second roll film is also in a static state. When the motor 1 starts, the double-head screw rotates, and the clamping blocks on both sides slide to approach each other. When the clamping blocks on both sides approach each other, each clamping block gradually clamps the two ends of the second roll film due to the arrangement of the inclined rod. Then, the slider 2 approaches one end of the second sliding groove, and the first connecting rod drives the slider 1 to move, so that the second roll film with the pasted heating film is clamped and pushed to move. At this time, the rotating roller rotates to tension the second roll film. After moving, the motor 1 reverses, the clamping blocks move away from the clamping blocks, and the clamping force of the second roll film is released. During this period, the second connecting rod drives the first connecting rod, that is, the slider 2 slides in the second sliding groove, and the slider 1 is fixed. When the slider 2 moves to the other inner wall of the second sliding groove, the slider 2 drives the slider 1 to slide reversely, and the supporting plate 1 is pulled back to the initial position. After the heating film is pasted, the above operation is repeated to push the heating film forward by one station. Similarly, the first roll film is also transported to the station below the taking mechanism in an orderly manner under the action of the driving assembly. Through the combined arrangement of the driving assembly and the taking mechanism, the heating film on one roll film can be pasted on the other roll film in a stable and orderly manner, the roll-to-roll pasting is realized, and the whole process is automatic pasting, time-saving and labor-saving, and high accuracy.
[0018] 3、Through the arrangement of the pressing roller, the heating film on the second roll film can be further pasted on the second roll film. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0020] Fig. 1 It is a structural schematic diagram of the present application.
[0021] Fig. 2 It is a structural schematic diagram of the driving mechanism in the present application.
[0022] Fig. 3 It is a structural schematic diagram of the taking mechanism in the present application.
[0023] In the figure, 1, material roll; 101, roll film one; 102, roll film two; 2, driving mechanism; 21, support plate one; 22, clamping block; 221, bottom block; 222, pressing block; 23, limiting column; 24, inclined rod; 25, insertion rod; 26, sliding groove one; 27, sliding block one; 28, sliding groove two; 29, sliding block two; 210, connecting rod one; 211, connecting rod two; 212, double-end screw; 3, material taking mechanism; 31, material taking cylinder; 32, moving rod; 33, limiting block; 34, sliding groove three; 35, vertical plate; 36, round plate; 37, sliding groove four; 38, driving rod; 39, sliding groove five; 4, material taking suction cup; 5, support plate three; 6, motor one; 7, motor two; 8, compression roller; 9, door-shaped frame; 10, support; 11, spring. DETAILED DESCRIPTION
[0024] The technical scheme of the present application will be described clearly and completely in combination with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] Embodiment, a roll-to-roll automatic moving and attaching device, like Figs. 1-3As shown, the device includes symmetrically arranged support frames, each with a rotating roller rotatably connected to both ends. A material roll 1 is fitted onto the rotating rollers at both ends of the two support frames. The material roll 1 includes a first roll 101 and a second roll 102 located in the two support frames respectively. A material-grabbing mechanism 3 is also provided between the two support frames. The material-grabbing mechanism 3 includes a material-grabbing cylinder 31, with a material-grabbing suction cup 4 at the end of the piston rod of the material-grabbing cylinder 31. The material-grabbing cylinder 31 is fixed to the end of a moving rod 32, which moves up and down. Two limiting blocks 33 pass through both ends, and the two limiting blocks 33 are slidably connected to the upper and lower ends of the vertical plate 35 in the three grooves 34. A circular plate 36 is rotatably connected to the middle of the moving rod 32. The circular plate 36 is slidably connected to the four grooves 37 of the vertical plate 35. The four grooves 37 are door-shaped and their corners are arc-shaped. A driving rod 38 is sleeved on the circular plate 36 located between the moving rod 32 and the four grooves 37. A five groove 39 is provided inside the driving rod 38. The circular plate 36 is slidably connected to the five grooves 39. 5. A motor 3 is fixed to the side. The output shaft of the motor 3 is coaxially fixedly connected to the end of the drive rod 38. The roll film 101, which is sleeved on the rotating roller at one end of one side support frame, is wound onto the rotating roller at the other end after being discharged. Similarly, the roll film 2 102 on the other support frame is configured in the same way. The roll film 101 is provided with slit heating film at intervals. After the heating film is taken out, it needs to be pasted onto the roll film 2 102 and then pressed together. During the above pasting and taking process, the taking cylinder 31 takes out the suction of the material. After the plate 4 picks up the heating film from one side, the motor reverses and the drive rod 38 rotates, causing the circular plate 36 to slide in the slide groove 39 and the slide groove 37. When the circular plate 36 slides from the lower end to the higher end in the slide groove 37, the moving rod 32 slides and rises in the two limit blocks 33. Since the slide groove 37 is set as a gate, the moving rod 32 eventually moves from above the roll film 101 to gradually approach the roll film 2 102 and sticks the heating film onto the roll film 2 102, completing the movement of the heating film.
[0026] like Figs. 1-3As shown, the middle of each support frame is provided with a driving mechanism 2 for driving the horizontal movement of the roll 1, the driving mechanism 2 comprises a support plate one 21, the two ends of the support plate one 21 are respectively slidably connected with clamping blocks 22, the clamping blocks 22 comprise bottom blocks 221 located at the two ends of a double-headed screw rod 212 and pressing blocks 222 slidably connected with limiting columns 23, the two ends of the film roll two 102 pass through between the bottom blocks 221 and the pressing blocks 222, the limiting columns 23 are vertically fixed on the upper end face of the bottom block 221, the two ends of the double-headed screw rod 212 are symmetrically provided with inclined rods 24, the side edge of the pressing block 222 is vertically fixed with an insertion rod 25, the insertion rod 25 penetrates through and is slidably connected in a sliding groove one 26 in the inclined rod 24, the two inclined rods 24 gradually move away in the direction away from the support plate one 21, the bottom face of the support plate one 21 is fixed on a sliding block one 27, the sliding block one 27 is slidably connected on the upper end face of a support plate three 5, the sliding block one 27 is concavely provided with a sliding groove two 28, the sliding groove two 28 is slidably connected with a sliding block two 29, the upper end face of the sliding block two 29 is hingedly connected with a connecting rod one 210, the other end of the connecting rod one 210 is hingedly connected with a connecting rod two 211, when the heating film is pasted on the film roll two 102, at this time, the connecting rod two 211 rotates to drive the connecting rod one 210 to rotate, at this time, the sliding block two 29 at the end of the connecting rod one 210 slides in the sliding groove two 28, the sliding block one 27 is fixed at this time, so the film roll two 102 is also in a stationary state, then the motor one 6 is started, the double-headed screw rod 212 rotates, the two clamping blocks 22 slide to approach each other, at this time, when the two pressing blocks 222 approach each other, due to the arrangement of the inclined rods 24, each pressing block 222 gradually moves away from the bottom block 221 to clamp the two ends of the film roll two 102, then the sliding block two 29 approaches one end of the sliding groove two 28, with the further rotation of the connecting rod two 211, the connecting rod one 210 drives the sliding block two 29 to drive the sliding block one 27 to move, clamping and pushing the film roll two 102 on which the heating film is pasted, at this time, the rotating roller rotates to tension the film roll two 102; after moving, the motor one 6 reverses, the clamping blocks move away from the pressing blocks 222 to release the clamping force of the film roll two 102, during this period, the connecting rod two 211 drives the connecting rod one 210, that is, the sliding block two 29 slides in the sliding groove two 28 while the sliding block one 27 is stationary, when the sliding block two 29 moves to the other inner wall of the sliding groove two 28, with the rotation of the connecting rod two 211, the sliding block two 29 pulls the sliding block one 27 to slide reversely to pull the support plate one 21 back to the initial position, which is convenient for repeating the above operation to push the heating film one station forward after pasting the heating film, by the same token, the film roll one 101 is also orderly conveyed to the stations below the material taking cylinder 31 under the action of the driving assembly, through the combined arrangement of the driving assembly and the material taking assembly, the heating film of one roll of material can be stably and orderly pasted on the other roll of material to realize the roll-to-roll pasting, the whole process is automatic pasting, time-saving and labor-saving, and high accuracy.
[0027] As Figs. 1-3As shown, the film two 102 is provided with a compression roller 8, the compression roller 8 is rotatably connected to the door frame 9, the top of the door frame 9 is fixed with a vertical rod, the vertical rod penetrates the crossbar of the support 10, the vertical rod between the crossbar of the support 10 and the door frame 9 is sleeved with a spring 11, the spring 11 drives the compression roller 8 to be close to the film two 102, and the heating film on the film two 102 can be further adhered on the film two 102.
[0028] As shown in the drawings, Figs. 1-3 The support plate three 5 is in a door type.
[0029] As shown in the drawings, Figs. 1-3 The double-end screw rod 212 is coaxially fixedly connected with the output shaft of the motor one 6 at one end, and the connecting rod two 211 is coaxially fixedly connected with the output shaft of the motor two 7 at one end.
[0030] The working principle of a roll-to-roll automatic moving and laminating device:
[0031] The film one 101 is sleeved with a rotating roller at one end of the one side support frame, and is wound on the rotating roller at the other end after being discharged, and the film two 102 on the other support frame is also provided in the same way; the film one 101 is provided with the cut heating film at intervals, and the heating film needs to be taken out and adhered on the film two 102 for pressing, in the above-mentioned adhering and taking process, the taking suction cup 4 of the taking cylinder 31 takes the heating film on one side, and then the motor three is reversed to drive the rod 38 to rotate, and the circular plate 36 is driven to slide in the sliding groove five 39 and the sliding groove four 37, when the circular plate 36 slides from the low end of the sliding groove four 37 to the high position, the moving rod 32 slides and rises in the two limiting blocks 33, since the sliding groove four 37 is provided in a door type, finally the moving rod 32 moves from above the film one 101 to gradually approach the film two 102, and the heating film is adhered on the film two 102, and the moving of the heating film is completed.
[0032] When the heating film is pasted on the roll film two 102, the connecting rod two 211 rotates at this time, drives the connecting rod one 210 to rotate, the slider two 29 at the end of the connecting rod one 210 slides in the sliding groove two 28 at this time, the slider one 27 is fixed at this time, so the roll film two 102 is also in a stationary state, the motor one 6 is started again, the double-end screw rod 212 rotates, the clamping blocks 22 on both sides slide to each other, at this time, when the pressing blocks 222 on both sides approach each other, due to the setting of the inclined rod 24, each pressing block 222 gradually blocks the block 221, clamps the two ends of the roll film two 102, then the slider two 29 approaches one end of the sliding groove two 28, with the further rotation of the connecting rod two 211, the connecting rod one 210 drives the slider two 29 to drive the slider one 27 to move, clamps and pushes the roll film two 102 pasted with the heating film to move, at this time, the rotating roller rotates, tightens the roll film two 102; after moving, the motor one 6 reverses, the clamping block moves away from the pressing block 222, releases the clamping force of the roll film two 102, during this period, the connecting rod two 211 drives the connecting rod one 210, that is, the slider two 29 slides in the sliding groove two 28, and the slider one 27 is fixed, when the slider two 29 moves to the other inner wall of the sliding groove two 28, with the rotation of the connecting rod two 211, the slider two 29 pulls the slider one 27 to slide reversely, pulls the supporting plate one 21 back to the initial position, facilitates the above operation after pasting the heating film, pushes the heating film to the front one station, by the same reason, the roll film one 101 is also driven to the station below the taking material cylinder 31 under the action of the driving assembly, through the joint setting of the driving assembly and the taking material assembly, the heating film of one roll material can be pasted to the other roll material stably and orderly, realizes the roll-to-roll lamination, the whole process is automatic pasting, saves time and effort, and has high accuracy.
Claims
1. A roll-to-roll automatic moving bonding device, characterized in that: The system includes symmetrically arranged support frames, each of which is rotatably connected to two ends of a rotating roller. A material roll (1) is respectively fitted onto the rotating rollers at both ends of the two support frames. The material roll (1) includes a roll film one (101) and a roll film two (102) located in the two support frames respectively. A drive mechanism (2) for driving the material roll (1) to move horizontally is provided in the middle of each support frame.
2. The roll-to-roll automatic moving laminating device according to claim 1, characterized in that: The driving mechanism (2) includes a support plate (21), and clamping blocks (22) are slidably connected to both ends of the support plate (21). The clamping blocks (22) include a bottom block (221) located at both ends of the double-ended screw (212) and a pressure block (222) slidably connected to the limiting post (23). The two ends of the roll film (102) pass through the bottom block (221) and the pressure block (222). The limiting post (23) is vertically fixed to the upper end face of the bottom block (221). Inclined rods (24) are symmetrically arranged on the sides of both ends of the double-ended screw (212). Inserted rods (25) are vertically fixed on the sides of the pressure block (222). The inserted rods (25) are slidably connected to the groove (26) in the inclined rod (24). The two inclined rods (24) gradually move away from the support plate (21).
3. The roll-to-roll automatic moving bonding device according to claim 2, characterized in that: The bottom surface of the support plate 1 (21) is fixed on the slider 1 (27). The slider 1 (27) is slidably connected to the upper end surface of the support plate 3 (5). The slider 1 (27) is recessed with a groove 2 (28). The slider 2 (29) is slidably connected in the groove 2 (28). The upper end surface of the slider 2 (29) is hinged with a connecting rod 1 (210). The other end of the connecting rod 1 (210) is hinged to the connecting rod 2 (211).
4. The roll-to-roll automatic moving bonding device according to claim 3, characterized in that: A material picking mechanism (3) is also provided between the two support frames. The material picking mechanism (3) includes a material picking cylinder (31). The material picking cylinder (31) is fixed to the end of the moving rod (32). The upper and lower ends of the moving rod (32) are connected through limiting blocks (33). The two limiting blocks (33) are slidably connected to the upper and lower ends of the vertical plate (35) in the sliding groove three (34). A circular plate (36) is rotatably connected to the middle of the moving rod (32). The circular plate (36) is slidably connected to the sliding groove four (37) of the vertical plate (35). The circular plate (36) located between the moving rod (32) and the sliding groove four (37) is fitted with a driving rod (38). A sliding groove five (39) is provided inside the driving rod (38). The circular plate (36) is slidably connected to the sliding groove five (39).
5. The roll-to-roll automatic moving bonding device according to claim 4, characterized in that: A pressure roller (8) is provided above the second roll film (102). The pressure roller (8) is rotatably connected to the portal frame (9). A vertical rod is fixed at the top of the portal frame (9). The vertical rod passes through the crossbar of the support (10). A spring (11) is provided on the outer sleeve of the vertical rod located between the crossbar of the support (10) and the portal frame (9). The spring (11) drives the pressure roller (8) to approach the second roll film (102).
6. The roll-to-roll automatic moving bonding device according to claim 5, characterized in that: The side of the upright plate (35) is fixed with a motor three, and the output shaft of the motor three is coaxially fixedly connected to the end of the drive rod (38).
7. The roll-to-roll automatic moving bonding device according to claim 6, characterized in that: The piston rod end of the material-picking cylinder (31) is provided with a material-picking suction cup (4).
8. The roll-to-roll automatic moving laminating device according to claim 7, characterized in that: The support plate three (5) is in the shape of a door.
9. The roll-to-roll automatic moving laminating device according to claim 8, characterized in that: The slide four (37) is door-shaped and its corners are arc-shaped.
10. The roll-to-roll automatic moving bonding device according to claim 9, characterized in that: One end of the double-headed lead screw (212) is coaxially and fixedly connected to the output shaft of motor one (6), and one end of the connecting rod two (211) is coaxially and fixedly connected to the output shaft of motor two (7).