Automatic output device for veneer production line of rotary cutter
By working in concert with the rotating and transmission mechanisms, and with real-time monitoring by the detector, the problems of inconsistent output and safety hazards in the production of single boards in the veneer laminating machine have been solved, achieving efficient and reliable automatic output of single boards and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-20
AI Technical Summary
In traditional veneer production using rotary veneer machines, manual operation leads to inconsistent and inaccurate outputs, poses safety hazards, and incurs high maintenance costs. Existing automatic output devices are complex in structure and difficult to maintain.
An automatic output device, including a rotating mechanism, a transmission mechanism, and a detector, is adopted. The motor drives the mounting blocks and rotating blocks to achieve precise material conveying and stacking. Combined with height limit plates and placement plates, the consistency and accuracy of single-plate output are ensured, and the detector monitors and classifies the materials in real time.
It improves the consistency and accuracy of single-board output, reduces the safety hazards of manual operation, reduces maintenance costs, improves production efficiency and continuity, and reduces the defect rate.
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Figure CN224014730U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to single board output technical field especially relates to a kind of rotary cutting machine single board production line automatic output device. BACKGROUND
[0002] It is known that the single board production is transported to shearing machine by conveying belt, and the single board is cut into the width required, and then is output by conveying device, and the cut single board is stacked by artificial.
[0003] In the traditional rotary cutting machine single board production process, the output link of single board often has many problems.
[0004] 1) manual operation occupies dominant position, and worker needs to frequently manually handle and transfer single board, which is not only high in labor intensity, but also low in efficiency.Long time high-intensity work is prone to cause worker fatigue, and then greatly increase the probability of operation error, and there is great safety hazard, for example, hand injury can be caused by improper operation.
[0005] 2) when artificial output single board, it is difficult to guarantee the consistency and accuracy of output, and the operation habit difference of different workers can cause single board to appear irregular stacking, conveying direction deviation and other problems in output process, which can adversely affect subsequent single board processing procedure, and reduce product quality.In addition, the structure of some existing automatic output devices is complex, and maintenance cost is high, once fault occurs, maintenance difficulty is great and downtime is long, and production progress is seriously affected. INVENTION CONTENTS
[0006] The utility model aims at solving the problem that consistency and accuracy of output cannot be guaranteed in prior art, and the operation habit difference of different workers can cause single board to appear irregular stacking, conveying direction deviation and other problems in output process, and proposes a kind of rotary cutting machine single board production line automatic output device.
[0007] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of rotary cutting machine single board production line automatic output device, comprising: working plane, the top of the working plane is fixedly connected with first support, the top of the first support is provided with rotating mechanism;The rotating mechanism includes motor, the output end of the motor is rotatably connected with erection block, the output end of the erection block is fixedly connected with rotating block, the first sliding rod is movably inserted into the rotating block, the outer wall of the first sliding rod is sleeved with spring, and the one end of the first sliding rod is fixedly connected with connecting frame.
[0008] Preferably, the top of the work plane is fixedly connected with a second support group, the top of two second supports is fixedly connected with a third support through bolts, the outer surface of the third support is provided with a height limiting plate, a plurality of limiting holes are formed in the outer surface of the third support, a tenon is inserted into the inner wall of two limiting holes, and the third support and the height limiting plate are fixed through the tenon, and the outer surface of one of the third supports is fixedly connected with a detector.
[0009] Preferably, the opposite sides of the third support group are fixedly connected with a placing plate group, the inner part of the placing plate group is provided with a groove, the groove is rotatably connected with a rotating rod group, the outer wall of the rotating rod is fixedly connected with a roller, and the top of the placing plate group is provided with a pushing groove.
[0010] Preferably, the bottom of the placing plate is provided with a pushing mechanism, the pushing mechanism comprises a plurality of erecting frames, and the inner wall of the erecting frame is fixedly inserted with a second sliding rod.
[0011] Preferably, the outer wall of the second sliding rod is slidably connected with a first sliding sleeve, and the outer wall of the first sliding sleeve is fixedly connected with a transmission rod.
[0012] Preferably, one end of the transmission rod is fixedly connected with a second sliding sleeve, and the inner part of the transmission rod and the second sliding sleeve is fixedly inserted with a rotating shaft.
[0013] Preferably, the outer surface of the second sliding sleeve is fixedly connected with a fixed support, and the top of the fixed support is fixedly connected with a pushing protrusion.
[0014] Preferably, the outer wall of the rotating shaft is rotatably connected with the inner part of the connecting frame, and the outer surface of two third supports is fixedly connected with a waste falling plate.
[0015] Preferably, the outer surface of the other two third supports is fixedly connected with a discharging plate, and the outer surface of the motor is fixedly connected with the outer surface of the first support.
[0016] Preferably, the top of one of the erecting frames is fixedly connected with the bottom of the placing plate, and the top of the other erecting frame is fixedly connected with the bottom of the waste falling plate.
[0017] Compared with the prior art, the utility model has the advantages and positive effects that,
[0018] 1. The utility model discloses a material conveying and arranging part cooperative work can accurately control the output direction and the stacking mode of single board, whether it is in the conveying process keeps the linear march of single board or in the stacking ensures that single board is in alignment, has greatly promoted the consistency and accuracy of output, this not only provides high -quality basic material for subsequent processing procedure, avoids the defective rate increase of the single board quality uneven, also obviously improves production efficiency, compares traditional manual output or the existing automatic output device of complex structure, maintenance difficulty, the utility model discloses guarantee the continuity of production simultaneously, greatly reduces maintenance cost and downtime.
[0019] 2. The utility model discloses through introducing automatic transmission mechanism and control assembly, greatly reduces the operation of manual direct participation single board handling and transfer, and worker does not need under high intensity frequently manual operation, significantly reduces the possibility of safety accident caused by human fatigue operation mistake, effectively guarantees the personal safety of operator, fundamentally eliminates the security risk of traditional manual operation. ACCURACY
[0020] Figure 1 A perspective view of a rotary cutting machine single board production line automatic output device is provided for the utility model;
[0021] Figure 2 Another perspective view of a rotary cutting machine single board production line automatic output device is provided for the utility model;
[0022] Figure 3 A partial structure perspective view of a rotary cutting machine single board production line automatic output device is provided for the utility model;
[0023] Figure 4 A transmission structure perspective view of a rotary cutting machine single board production line automatic output device is provided for the utility model;
[0024] Figure 5 Another perspective view of a rotary cutting machine single board production line automatic output device is provided for the utility model;
[0025] Figure 6 A split structure perspective view of a rotary cutting machine single board production line automatic output device is provided for the utility model.
[0026] Legend: 1. Working plane; 11. First support; 12. Second support; 2. Rotating mechanism; 201. Motor; 202. Mounting block; 203. Rotating block; 204. First sliding rod; 205. Spring; 206. Connecting frame; 3. Pushing mechanism; 301. Mounting frame; 302. Second sliding rod; 303. First sliding sleeve; 304. Transmission rod; 305. Second sliding sleeve; 306. Rotating shaft; 307. Fixed support; 308. Pushing protrusion; 4. Third support; 41. Height limit plate; 42. Clamp; 43. Limiting hole; 44. Detector; 5. Placement plate; 51. Rotating rod; 52. Roller; 53. Pushing groove; 6. Waste material discharge plate; 7. Discharge plate. Detailed Implementation
[0027] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0029] Example 1: As Figures 1-4 As shown, this utility model provides the following: Figure 1 As shown, the automatic output device of the veneer production line of the veneer laminating machine in this embodiment includes: a working plane 1, a first support 11 fixedly connected to the top of the working plane 1, and a rotating mechanism 2 provided on the top of the first support 11; the rotating mechanism 2 includes a motor 201, a support block 202 rotatably connected to the output end of the motor 201, a rotating block 203 fixedly connected to the output end of the support block 202, a first sliding rod 204 movably inserted inside the rotating block 203, a spring 205 sleeved on the outer wall of the first sliding rod 204, and a connecting frame 206 fixedly connected to one end of the first sliding rod 204. A set of second brackets 12 are fixedly connected to the top of the three brackets 12. The top of the two second brackets 12 are fixedly connected to a third bracket 4 by bolts. A height limit plate 41 is provided on the outer surface of the third bracket 4. A set of limiting holes 43 are opened on the outer surface of the third bracket 4. The inner walls of the two limiting holes 43 are each fitted with a tenon 42. The third bracket 4 and the height limit plate 41 are fixedly connected by the tenon 42. A detector 44 is fixedly connected to the outer surface of one of the third brackets 4. The top of one bracket 301 is fixedly connected to the bottom of the placement plate 5. The top of the other bracket 301 is fixedly connected to the bottom of the waste material lower plate 6.
[0030] The effect achieved by the whole embodiment 1 is that the motor 201 of the rotating mechanism drives the erection block 202 and the rotating block 203, so that the connecting frame 206 produces flexible circular motion, cooperates with the first sliding rod 204 and the spring 205, and can accurately adjust the position according to the actual production requirements, adapts to the conveying path and operation space requirements of different materials, the height limiting plate 41 is flexibly adjusted in height on the third support 4 through the tenon 42, effectively limits the height of single board and other materials, ensures the stability of the materials in the transmission process, prevents collision or poor conveying caused by too high materials, the detector 44 monitors the material state in real time, and once the material is abnormal or the position deviates, a signal can be fed back in time, which provides a basis for subsequent automatic operation, ensures the coherence and accuracy of the production process, the placing plate 5 and the waste material lower plate 6 are respectively used for placing normal materials and collecting waste materials, and the preliminary classification of materials is realized, the management of the production site is optimized, and the overall adaptability and intelligent level of the rotary cutting machine single board production line automatic output device are improved.
[0031] Embodiment 2: as shown in Figures 1-4 A group of placing plates 5 are fixedly connected to the opposite sides of the third support 4, a group of grooves are formed in the interiors of the group of placing plates 5, a group of rotating rods 51 are rotationally connected in the grooves, the outer walls of the rotating rods 51 are fixedly connected with rollers 52, a pushing groove 53 is formed in the top of the group of placing plates 5, and the bottom of the placing plate 5 is provided with a pushing mechanism 3; the pushing mechanism 3 comprises a group of erection frames 301, second sliding rods 302 are fixedly inserted into the inner walls of the group of erection frames 301, first sliding sleeves 303 are slidingly connected to the outer walls of the second sliding rods 302, transmission rods 304 are fixedly connected to the outer walls of the first sliding sleeves 303, second sliding sleeves 305 are fixedly connected to one end of the transmission rods 304, rotating shafts 306 are fixedly inserted into the interiors of the transmission rods 304 and the second sliding sleeves 305, fixed supports 307 are fixedly connected to the outer surfaces of the second sliding sleeves 305, pushing blocks 308 are fixedly connected to the top of the fixed supports 307, the outer wall of the rotating shaft 306 is rotationally connected with the interior of the connecting frame 206, the outer surfaces of the two third supports 4 are fixedly connected with a waste material lower plate 6, the outer surfaces of the other two third supports 4 are fixedly connected with a discharging plate 7, and the outer surface of the motor 201 is fixedly connected with the outer surface of the first support 11.
[0032] The effect achieved by the whole embodiment 2 is that the rotation rod 51 and the roller 52 rotationally connected in the placing plate 5 greatly reduce the friction of the material moving on the placing plate, so that the material transmission is more smooth and efficient. The push mechanism is designed ingeniously. The motor 201 drives the connecting frame 206 to move, and then the first sliding sleeve 303 is made to slide on the second sliding rod 302 through the rotating shaft 306. Through the transmission rod 304, the second sliding sleeve 305 and the fixed support 307 are made to move, and finally the material is pushed in the pushing groove 53 by the pushing block 308, so as to realize the automatic pushing and transmission of the material. The waste material lower plate 6 and the discharging plate 7 have clear division of labor and are respectively used for waste material collection and qualified material output, so as to ensure the orderly classification and efficient treatment of the material in the production process. The whole embodiment 2 closely surrounds the material transmission and classification output, and each part cooperates with each other, so as to greatly improve the working efficiency and reliability of the automatic output device of the rotary cutting machine single board production line.
[0033] Working principle: when the motor 201 is started, the motor 201 outputs strong power, drives the erection block 202 connected therewith to start rotating, with the rotation of the erection block 202, the rotating block 203 fixedly connected with the output end thereof also moves in a circular motion, in the movement process of the rotating block 203, the first sliding rod 204 movably arranged in the rotating block 203 slides in the rotating block 203 due to the movement track of the rotating block 203 and the force condition of the first sliding rod 204 itself, at this time, the spring 205 sleeved on the outer wall of the first sliding rod 204 plays an important role, on the one hand, it can buffer the impact force generated by the movement of the rotating block 203 to the first sliding rod 204, and on the other hand, it assists the first sliding rod 204 to accurately adjust the position, so that the connecting frame 206 can stably move with the rotating block 203, in the movement process of the connecting frame 206, the rotating shaft 306 is driven to rotate, the rotation of the rotating shaft 306 drives the first sliding sleeve 303 to slide on the second sliding rod 302 fixedly arranged in the inner wall of the erection frame 301, the sliding of the first sliding sleeve 303 is conducted to the second sliding sleeve 305 through the transmission rod 304 fixedly connected therewith, thereby driving the second sliding sleeve 305 and the fixed support 307 fixedly connected with the outer surface of the second sliding sleeve 305 to move, the pushing lug 308 on the top of the fixed support 307 starts to move in the pushing groove 53 formed on the top of the placing plate 5 under the driving of the series of movements, thereby pushing the material on the placing plate 5, the rotating rod 51 movably connected in the groove in the placing plate 5, and the roller 52 fixedly connected with the outer wall of the rotating rod 51 play an auxiliary role when the material is pushed, the roller 52 greatly reduces the friction between the material and the placing plate 5, so that the material can more smoothly move in the specified direction under the action of the pushing lug 308, when the material passes through the detector 44 arranged on the outer surface of the third support 4, the detector 44 rapidly captures the state information of the material, and feeds back the signals in time, if the material meets the requirements, it will pass through the discharging plate 7 along the predetermined path and enter the subsequent processing link, once the detector 44 detects that the material is waste, the control system will immediately issue an instruction, the motor 201 is immediately rotated in the reverse direction, the reverse rotation of the motor 201 drives the whole mechanism to operate in the reverse direction, the pushing lug 308 moves in the reverse direction, and the waste is pushed to fall into the waste discharging plate 6 for collection, so as to avoid the interference of the waste on the normal production process, in the whole automatic output process, the height limiting plate 41 also plays an indispensable role, the staff can flexibly adjust the height of the height limiting plate 41 according to the height requirement of the actual material, so as to limit the height of the material, so as to ensure that the material will not collide and other problems in the transmission process due to being too high, and effectively guarantee the smooth progress of the whole automatic output process.
[0034] The wiring diagram of the motor 201 in the utility model belongs to the public knowledge in the field, and its working principle is a known technology, and the type is selected according to actual use, so the control mode and wiring arrangement of the motor 201 will not be explained in detail.
[0035] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.
Claims
1. An automatic output device for a veneer production line of a rotary veneer laminating machine, characterized in that, include: A working plane (1) is fixedly connected to the top of the working plane (1), and a rotating mechanism (2) is provided on the top of the first support (11). The rotating mechanism (2) includes a motor (201), the output end of the motor (201) is rotatably connected to a support block (202), the output end of the support block (202) is fixedly connected to a rotating block (203), a first sliding rod (204) is movably inserted inside the rotating block (203), a spring (205) is sleeved on the outer wall of the first sliding rod (204), and a connecting frame (206) is fixedly connected to one end of the first sliding rod (204).
2. The automatic output device for a veneer production line of a rotary veneer laminating machine according to claim 1, characterized in that: A set of second brackets (12) is fixedly connected to the top of the working plane (1). The top of the two second brackets (12) is fixedly connected to a third bracket (4) by bolts. A height limit plate (41) is provided on the outer surface of the third bracket (4). A set of limiting holes (43) is opened on the outer surface of the third bracket (4). The inner walls of the two limiting holes (43) are fitted with tenons (42). The third bracket (4) and the height limit plate (41) are fixed by tenons (42). A detector (44) is fixedly connected to the outer surface of one of the third brackets (4).
3. The automatic output device for a veneer production line of a rotary veneer cutting machine according to claim 2, characterized in that: A set of placement plates (5) are fixedly connected to the opposite side of a set of third brackets (4). Each set of placement plates (5) has a groove inside. A set of rotating rods (51) are rotatably connected in each groove. Rollers (52) are fixedly connected to the outer wall of the rotating rods (51). A pushing groove (53) is opened on the top of the set of placement plates (5).
4. The automatic output device for a veneer production line of a rotary veneer laminating machine according to claim 3, characterized in that: The bottom of the placement plate (5) is provided with a pushing mechanism (3); The pushing mechanism (3) includes a set of mounting frames (301), and a second sliding rod (302) is fixedly inserted into the inner wall of the set of mounting frames (301).
5. The automatic output device for a veneer production line of a rotary veneer cutting machine according to claim 4, characterized in that: The outer wall of the second sliding rod (302) is slidably connected to the first sliding sleeve (303), and the outer wall of the first sliding sleeve (303) is fixedly connected to the transmission rod (304).
6. The automatic output device for a veneer production line of a rotary veneer laminating machine according to claim 5, characterized in that: One end of the transmission rod (304) is fixedly connected to a second sliding sleeve (305), and a rotating shaft (306) is fixedly inserted inside the transmission rod (304) and the second sliding sleeve (305).
7. The automatic output device for a veneer production line of a rotary veneer laminating machine according to claim 6, characterized in that: The outer surface of the second sliding sleeve (305) is fixedly connected to a fixed bracket (307), and the top of the fixed bracket (307) is fixedly connected to a pushing protrusion (308).
8. The automatic output device for a veneer production line of a rotary veneer laminating machine according to claim 6, characterized in that: The outer wall of the rotating shaft (306) and the interior of the connecting frame (206) are rotatably connected, and the outer surfaces of the two third supports (4) are fixedly connected with waste material plates (6).
9. The automatic output device for a veneer production line of a rotary veneer laminating machine according to claim 6, characterized in that: The outer surfaces of the other two third brackets (4) are fixedly connected to the feed plate (7), and the outer surface of the motor (201) is fixedly connected to the outer surface of the first bracket (11).
10. The automatic output device for a veneer production line of a rotary veneer cutting machine according to claim 6, characterized in that: The top of one of the mounting frames (301) is fixedly connected to the bottom of the placement plate (5), and the top of the other mounting frame (301) is fixedly connected to the bottom of the waste material plate (6).