Cantilever structure of grading machine
By adopting an integrated cantilever structure and utilizing drive components to achieve the sliding and rotation of the cantilever of the splitter, the problems of inconvenient high-altitude operation and complex installation of spliced cantilever structures are solved, achieving more efficient assembly and weight reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-03-20
AI Technical Summary
The existing grading machine uses a splicing design for its cantilever structure, which makes high-altitude operations inconvenient and on-site splicing and installation complex and time-consuming.
It adopts an integrated cantilever structure, including a first rod, a first mounting base, a second rod, a second mounting base, and a gripping assembly. The sliding and rotation of each part are realized by the driving component, reducing the amount of assembly and processing work.
The assembly and processing of the cantilever structure was simplified, the amount of welding work was reduced, the assembly integration was improved, and the weight was reduced.
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Figure CN224014836U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present specification relates to the technical field of photovoltaic module grading machines, in particular to a cantilever structure of a grading machine. BACKGROUND
[0002] The grading machine is usually composed of a mechanical hand assembly and a grading mechanism, which is used for grading of photovoltaic modules, and the grading is divided according to the power of the module, and the whole process is automatically grabbed and placed. The mechanical hand assembly includes a first mechanical hand and a second mechanical hand, and a transition platform is arranged between a plurality of grading mechanisms to divide the grading mechanisms into a first operation area and a second operation area. The first mechanical hand is responsible for conveying the photovoltaic module to the first operation area, and the second mechanical hand is responsible for conveying the photovoltaic module to the second operation area. This design reduces the action stroke of the mechanical hand rising or falling, and improves the work efficiency.
[0003] In the process of manufacturing photovoltaic modules, the grading machine significantly improves production efficiency and reduces labor costs through automated operation and high-speed sorting capability. Through precise detection and classification, the quality of the battery sheet can be ensured to be stable and reliable, the defective rate is reduced, and the overall performance of the photovoltaic system is improved. With the rapid development of the photovoltaic industry, the grading machine plays an increasingly important role in improving production efficiency and product quality, and the market demand is also increasing.
[0004] However, the grading machine in the prior art adopts a spliced cantilever, which is inconvenient for high-altitude operation, and the on-site splicing and installation is complex and time-consuming. CONTENT OF THE UTILITY MODEL
[0005] In view of the deficiencies of the prior art, one object of the present specification is to provide a cantilever structure of a grading machine, which adopts an integrated cantilever to greatly reduce the work amount of assembly and processing.
[0006] To achieve the above-mentioned purpose, the embodiment of the present specification provides a cantilever structure of a grading machine, comprising:
[0007] A first rod member extending in a horizontal direction; a first sliding rail extending in the horizontal direction is arranged on the side surface of the first rod member;
[0008] A first mounting seat is arranged on the side of the first rod member where the first sliding rail is arranged, and the first mounting seat is connected to the first sliding rail through a first sliding block in a sliding manner;
[0009] A second rod member is arranged on the side of the first mounting seat away from the first rod member, the second rod member extends in a vertical direction and adopts a hollow structure, the vertical direction is perpendicular to the horizontal direction, and a second sliding rail extending in the vertical direction is arranged on the side of the second rod member facing the first mounting seat; the first mounting seat is connected to the second sliding rail through a second sliding block in a sliding manner;
[0010] a second mounting base rotatably connected to the bottom of the second rod member, a rotation axis of the second mounting base extending along the vertical direction;
[0011] a grabbing assembly rotatably connected to the bottom of the second mounting base, a rotation axis of the grabbing assembly extending along the horizontal direction, and a plurality of suction cups arranged on a side of the grabbing assembly away from the second mounting base.
[0012] As a preferred embodiment, the first rod member is integrally formed.
[0013] As a preferred embodiment, the first mounting base is connected with a first driving member for driving the first mounting base to move relative to the first rod member along the horizontal direction; the first driving member comprises a lead screw.
[0014] As a preferred embodiment, the second rod member is connected with a second driving member for driving the second rod member to move relative to the first rod member along the vertical direction.
[0015] As a preferred embodiment, the second mounting base is connected with a third driving member for driving the second mounting base to rotate relative to the second rod member around the vertical direction; the bottom of the second rod member is provided with a first opening for accommodating the third driving member.
[0016] As a preferred embodiment, the second mounting base comprises a first connecting plate and two second connecting plates, and the two second connecting plates are arranged at two ends of the first connecting plate along the horizontal direction.
[0017] As a preferred embodiment, a side of the grabbing assembly close to the second mounting base is provided with two third connecting plates, and the two third connecting plates are rotatably connected with the two second connecting plates respectively.
[0018] As a preferred embodiment, the third connecting plates are connected with a fourth driving member for driving the third connecting plates to drive the grabbing assembly to rotate relative to the second connecting plates around the horizontal direction; the first connecting plate and the two second connecting plates form a second opening for accommodating the fourth driving member.
[0019] As a preferred embodiment, an electric box is fixed above the first rod member, and the electric box and the first sliding rail are arranged at two ends of the first rod member along the horizontal direction respectively.
[0020] As a preferred embodiment, the second rod member is made of aluminum. Advantages
[0021] The cantilever structure of the grading machine provided by the embodiment comprises a first rod member, a first mounting seat, a second rod member, a second mounting seat and a grabbing assembly, the first rod member extends in a horizontal direction and adopts an integrated cantilever, so that the workloads of assembly and processing can be greatly reduced, and the workload of welding can be reduced. The integrated cantilever can replace the spliced cantilever, so that the connecting block for connecting the cantilever (i.e. the first rod member) with the cross beam can be reduced, and the assembly integration degree can be improved. The second rod member adopts a hollow structure, so that the weight can be reduced, thereby creating conditions for adopting the integrated cantilever.
[0022] Specific embodiments of the present application are described in detail below with reference to the following description and drawings, indicating the principles of the present application can be used. It should be understood that the embodiments of the present application are not limited in scope as a result.
[0023] Features described and / or illustrated with respect to one embodiment can be used in the same or similar manner in one or more other embodiments, in combination with features in other embodiments, or in place of features in other embodiments.
[0024] It should be emphasized that the term "comprises / comprising" as used herein indicates the presence of a feature, item, step or component, but does not exclude the presence or addition of one or more other features, items, steps or components. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed in the embodiment or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.
[0026] Figure 1 It is a perspective view of the cantilever structure of the grading machine provided in the embodiment.
[0027] Figure 2 It is a perspective view of the cantilever structure of the grading machine provided in the embodiment. Figure 1 It is a rear view.
[0028] Explanation of reference signs:
[0029] 1, first rod; 2, first mounting seat; 3, second rod; 31, first opening; 4, second mounting seat; 41, first connecting plate; 42, second connecting plate; 43, second opening; 5, grabbing assembly; 51, suction cup; 52, third connecting plate; 6, electrical box; 7, first sliding rail; 8, first sliding block; 9, second sliding rail; 10, second sliding block; 11, first driving member; 12, second driving member; 13, third driving member; 14, fourth driving member; X, horizontal direction; Z, vertical direction. DETAILED DESCRIPTION
[0030] In order to make the personnel in the technical field better understand the technical solutions in the utility model, the technical solutions in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the utility model.
[0031] It should be noted that when an element is referred to as "provided on" another element, it can be directly on the other element or there can be a middle element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or there can be a middle element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terms used in the specification of the utility model are only for the purpose of describing specific embodiments and are not intended to limit the utility model. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0033] Please refer to Figure 1 and Figure 2 The embodiment of the application provides a cantilever structure of a grading machine, which comprises a first rod 1, a first mounting seat 2, a second rod 3, a second mounting seat 4 and a grabbing assembly 5.
[0034] The first rod 1 extends along a horizontal direction X. The first rod 1 is provided with a first sliding rail 7 extending along the horizontal direction X. The first sliding rail 7 is located at one end of the first rod 1, and the other end of the first rod 1 is used to be connected with a cross beam. The first mounting seat 2 is located at the side of the first rod 1 provided with the first sliding rail 7. The first mounting seat 2 is connected with the first sliding rail 7 through a first sliding block 8.
[0035] The second rod 3 is located at the side of the first mounting seat 2 away from the first rod 1. The second rod 3 extends along a vertical direction Z and adopts a hollow structure, which can reduce the weight and create conditions for adopting an integrated cantilever. The vertical direction Z is perpendicular to the horizontal direction X. The second rod 3 is provided with a second sliding rail 9 extending along the vertical direction Z at the side facing the first mounting seat 2. The first mounting seat 2 is connected with the second sliding rail 9 through a second sliding block 10.
[0036] The second mounting seat 4 is rotationally connected to the bottom of the second rod 3. The rotation axis of the second mounting seat 4 extends along the vertical direction Z. The grabbing assembly 5 is rotationally connected to the bottom of the second mounting seat 4. The rotation axis of the grabbing assembly 5 extends along the horizontal direction X. The side of the grabbing assembly 5 away from the second mounting seat 4 is provided with a plurality of suction cups 51 for sucking photovoltaic modules.
[0037] The cantilever structure of the grading machine provided by the embodiment includes a first rod 1, a first mounting seat 2, a second rod 3, a second mounting seat 4, and a grabbing assembly 5. The first rod 1 extends along a horizontal direction X and adopts an integrated cantilever, which can greatly reduce the workload of assembly and processing, and at the same time can reduce the workload of welding. Replacing the spliced cantilever with an integrated cantilever can reduce the connecting block for connecting the cantilever (i.e. the first rod 1) with the cross beam, and improve the assembly integration.
[0038] In the embodiment, the first rod 1 is made by an integral molding process, thereby forming an integrated cantilever.
[0039] As shown in Figure 2 The first mounting seat 2 is connected with a first driving member 11 for driving the first mounting seat 2 to move relative to the first rod 1 along the horizontal direction X. The first driving member 11 preferably adopts a screw rod in the form of a small motor, which is conducive to weight reduction, thereby realizing the structure of an integrated cantilever.
[0040] Specifically, the second rod 3 is connected with a second driving member 12 for driving the second rod 3 to move relative to the first rod 1 along the vertical direction Z. The second driving member 12 can be selected from a linear motor.
[0041] As shown in Figure 1 and Figure 2As shown, the second mounting base 4 is connected with a third driving member 13 for driving the second mounting base 4 to rotate relative to the second rod member 3 around the vertical direction Z. The third driving member 13 can be a rotary motor. The second rod member 3 is provided with a first opening 31 for accommodating the third driving member 13, so as to optimize the spatial distribution of the cantilever structure.
[0042] Specifically, the second mounting base 4 includes a first connecting plate 41 and two second connecting plates 42, and the two second connecting plates 42 are located at both ends of the first connecting plate 41 in the horizontal direction X. The grabbing assembly 5 is provided with two third connecting plates 52 on the side close to the second mounting base 4, and the two third connecting plates 52 are respectively rotationally connected with the two second connecting plates 42.
[0043] Further, the third connecting plate 52 is connected with a fourth driving member 14 for driving the third connecting plate 52 to drive the grabbing assembly 5 to rotate relative to the second connecting plate 42 around the horizontal direction X. The fourth driving member 14 can be a rotary motor. The first connecting plate 41 and the two second connecting plates 42 form a second opening 43 for accommodating the fourth driving member 14, so as to optimize the spatial distribution of the cantilever structure.
[0044] In the embodiment, an electrical box 6 is fixed above the first rod member 1, and the electrical box 6 and the first sliding rail 7 are respectively located at both ends of the first rod member 1 along the horizontal direction X. The electrical box 6 can move together with the first rod member 1, so as to optimize the wiring.
[0045] In the embodiment, the material of the second rod member 3 is aluminum, so as to reduce the weight and facilitate the realization of the structure of the integrated cantilever.
[0046] It should be noted that in the description of the present specification, the terms "first", "second" and the like are only used for the purpose of description and distinguishing similar objects, and there is no prior and posterior order between them, nor can it be understood as indicating or implying relative importance. In addition, in the description of the present specification, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0047] Any numerical values cited herein include all values ranging from a lower limit to an upper limit, increasing by one unit, with at least two units between any lower and any higher value. For example, if the quantity of a component or the value of a process variable (e.g., temperature, pressure, time, etc.) is described as being from 1 to 90, preferably from 20 to 80, more preferably from 30 to 70, the purpose is to illustrate that values such as 15 to 85, 22 to 68, 43 to 51, 30 to 32 are also explicitly listed in this specification. For values less than 1, a unit is appropriately considered to be 0.0001, 0.001, 0.01, 0.1, etc. These are merely examples intended for explicit expression, and it can be assumed that all possible combinations of values listed between the minimum and maximum values are explicitly described in this specification in a similar manner.
[0048] Unless otherwise stated, all ranges include the endpoints and all numbers between them. The terms "approximately" or "about" used with ranges apply to both endpoints of the range. Thus, "approximately 20 to 30" is intended to cover "approximately 20 to approximately 30," including at least the specified endpoints.
[0049] All articles and references disclosed herein, including patent applications and publications, are incorporated herein by reference for various purposes. The term “substantially constitutes…” used to describe a combination should include the identified elements, components, parts, or steps, as well as other elements, components, parts, or steps that do not substantially affect the essential novelty of the combination. The use of the terms “comprising” or “including” to describe combinations of elements, components, parts, or steps herein also contemplates embodiments substantially constituted by such elements, components, parts, or steps. The use of the term “may” herein is intended to indicate that any described attribute included by “may” is optional.
[0050] Multiple elements, components, parts, or steps can be provided by a single integrated element, component, part, or step. Alternatively, a single integrated element, component, part, or step can be divided into multiple separate elements, components, parts, or steps. The use of "a" or "an" to describe an element, component, part, or step does not imply the exclusion of other elements, components, parts, or steps.
[0051] It is to be understood that the above description is intended to be illustrative, and not restrictive. Many embodiments and many applications other than the examples provided would be apparent upon reading the above description. The scope of the teachings should, therefore, be determined not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. The disclosures of all articles and references, including patent applications and publications, are incorporated by reference for the purpose of the present disclosure. Any incorporation by reference of any article, reference or document shall not be construed as an admission that such article, reference or document is prior art to the present disclosure. Any omission of an aspect of the subject matter disclosed herein from any claim does not preclude that aspect from being claimed through reliance on another claim thereof, except to the extent an claim element is expressly excluded. No admission is made that any portion of the description related to known or conventional components or materials is prior art.
Claims
1. A cantilever structure for a grading machine, characterized in that, include: The first member extending horizontally; The first rod has a first slide rail extending along the horizontal direction on its side; A first mounting base is located on the side of the first rod where the first slide rail is provided, and the first mounting base is slidably connected to the first slide rail via a first slider; A second rod is located on the side of the first mounting base opposite to the first rod. The second rod extends vertically and has a hollow structure. The vertical direction is perpendicular to the horizontal direction. The side of the second rod facing the first mounting base is provided with a second slide rail extending along the vertical direction. The first mounting base is slidably connected to the second slide rail via a second slider. A second mounting base is rotatably connected to the bottom of the second rod; the rotation axis of the second mounting base extends along the vertical direction; A gripping assembly is rotatably connected to the bottom of the second mounting base, and the rotation axis of the gripping assembly extends along the horizontal direction; the gripping assembly has multiple suction cups on the side opposite to the second mounting base.
2. The cantilever structure of the grading machine according to claim 1, characterized in that, The first rod is integrally formed.
3. The cantilever structure of the grading machine according to claim 1, characterized in that, The first mounting base is connected to a first driving member for driving the first mounting base to move relative to the first rod in the horizontal direction; the first driving member includes a lead screw.
4. The cantilever structure of the grading machine according to claim 1, characterized in that, The second rod is connected to a second driving member for driving the second rod to move relative to the first rod in the vertical direction.
5. The cantilever structure of the grading machine according to claim 1, characterized in that, The second mounting base is connected to a third driving member for driving the second mounting base to rotate relative to the second rod about the vertical direction; the bottom of the second rod is provided with a first opening for accommodating the third driving member.
6. The cantilever structure of the grading machine according to claim 1, characterized in that, The second mounting base includes a first connecting plate and two second connecting plates, the two second connecting plates being located at both ends of the first connecting plate in the horizontal direction.
7. The cantilever structure of the grading machine according to claim 6, characterized in that, The gripping component has two third connecting plates on the side near the second mounting base, and the two third connecting plates are rotatably connected to the two second connecting plates respectively.
8. The cantilever structure of the grading machine according to claim 7, characterized in that, The third connecting plate is connected to a fourth driving member, which drives the third connecting plate to rotate the gripping component relative to the second connecting plate about the horizontal direction; the first connecting plate and the two second connecting plates form a second opening for accommodating the fourth driving member.
9. The cantilever structure of the grading machine according to claim 1, characterized in that, An electrical box is fixedly installed above the first rod, and the electrical box and the first slide rail are respectively located at both ends of the first rod along the horizontal direction.
10. The cantilever structure of the grading machine according to claim 1, characterized in that, The second rod is made of aluminum.