Tinning take-up and breakage detection device and cable tinning equipment

Abstract

The utility model relates to a tinning take-up breakage detection device and cable tinning equipment, the tinning take-up breakage detection device comprises a take-up machine body, a detection assembly and a control box, the take-up machine body is provided with a take-up reel and a guide mechanism, the guide mechanism comprises a sliding seat, and the sliding seat reciprocates on the take-up machine body; the detection assembly comprises a supporting frame, a first detection rod and a second detection rod, the supporting frame is arranged on the sliding seat, and the first detection rod and the second detection rod are arranged between the supporting frame to form a wire passing hole; a detection module, a control module and an alarm module are arranged in the control box, one end of the detection module is electrically connected with the first detection rod and the second detection rod, and the other end of the detection module is electrically connected with the take-up reel; the control module is electrically connected with the detection module and the alarm module, and the control module is further electrically connected with the take-up machine body. The tin-plated wire breakage detection device can detect tin-plated wire breakage, and control equipment to stop in time to remind staff of the operation condition of a machine table. And the production efficiency is improved while the cost loss is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to cable manufacturing technical field especially is a kind of tinned wire collecting broken line detection device and cable tinning equipment. BACKGROUND

[0002] Cable tinning is a kind of technology that a layer of tin is coated on the surface of the conductor of cable or wire, which can improve the oxidation resistance and conductivity of cable, and the mechanical properties and electromagnetic shielding effect of cable can be improved after tinning.

[0003] In actual production process, after tinning, cooling and other processes, the tinned cable needs to be collected, arranged and wound by winding machine. Broken line may occur when tinned cable is collected, and in the prior art, if broken line occurs during the collecting process, the machine does not stop, and the worker cannot discover and stop in time, resulting in that the produced products do not meet the requirements of customers, the workload of employees increases, and the efficiency is reduced. UTILITY MODEL CONTENTS

[0004] Therefore, the utility model solves the technical problem of overcoming the defects of low production efficiency and poor product quality caused by the fact that the tinned wire collecting process cannot stop in time after broken line.

[0005] To solve the above technical problems, the utility model provides a tinned wire collecting broken line detection device, which comprises:

[0006] The winding machine body is used for tinned wire collecting, and the winding machine body is provided with a winding disc and a guide mechanism. The tinned wire is wound on the winding disc after passing through the guide frame. The guide mechanism comprises a sliding seat, and the sliding seat reciprocates on the winding machine body along the axis of the winding disc.

[0007] The detection assembly comprises a support frame, a first detection rod and a second detection rod. The support frame is arranged on the sliding seat, the first detection rod and the second detection rod are arranged on the support frame, and the first detection rod is arranged parallel to the second detection rod. The first detection rod and the second detection rod form a wire passing hole with the support frame, and the wire passing hole is used for passing the tinned wire.

[0008] The control box is provided with a detection module, a control module and an alarm module. One end of the detection module is electrically connected with the first detection rod and the second detection rod, and the other end of the detection module is electrically connected with the winding disc. The control module is electrically connected with the detection module and the alarm module respectively, and the control module is also electrically connected with the winding machine body. The control module controls the start and stop of the winding machine body.

[0009] In one embodiment of the utility model, the support frame is provided with a fixing hole matched with the first detection rod and the second detection rod.

[0010] In one embodiment of the utility model, a fixing nut is sleeved on the first detection rod and the second detection rod, and the fixing nut abuts against the support frame.

[0011] In one embodiment of the utility model, the detection assembly further comprises an insulating sleeve, the insulating sleeve is arranged in the fixing hole, and the first detection rod and the second detection rod are arranged in the insulating sleeve.

[0012] In one embodiment of the utility model, the first detection rod and the second detection rod are both provided with a terminal post.

[0013] In one embodiment of the utility model, the take-up machine body is provided with a sliding groove matched with the sliding seat, and the sliding groove is arranged along the axis direction of the take-up reel.

[0014] In one embodiment of the utility model, the guide mechanism further comprises a guide wheel, the guide wheel is arranged on the side of the sliding seat close to the take-up reel, the axis direction of the guide wheel is parallel to the axis direction of the take-up reel, and the guide wheel moves synchronously with the sliding seat.

[0015] In one embodiment of the utility model, the height of the guide wheel is consistent with the center height of the wire passing hole.

[0016] In one embodiment of the utility model, the top of the sliding seat is further provided with a pair of guide rollers, the guide rollers are perpendicular to the sliding seat, and the two guide rollers are arranged in a radial staggered manner.

[0017] The cable tinning equipment comprises the tinning take-up and broken wire detection device.

[0018] Compared with the prior art, the above technical scheme of the utility model has the following advantages:

[0019] The tinning take-up and broken wire detection device and the cable tinning equipment can detect the broken tinning wire, control the equipment to stop timely when an alarm signal is sent, and timely remind the staff of the operation of the equipment, thereby reducing the tinning waste wire, tin loss and copper wire waste, greatly saving the cost, reducing the workload of the staff, and improving the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to make the content of the utility model more easily understood, the utility model will be further described in detail below according to the specific embodiments of the utility model and in combination with the drawings, wherein

[0021] Figure 1 is the whole structure schematic diagram of the utility model;

[0022] Figure 2 is Figure 1 the structure schematic diagram of the take-up machine body;

[0023] Figure 3 is the structure plan view of the take-up machine body;

[0024] Figure 4 is the structure front view of the detection assembly;

[0025] Figure 5 is Figure 4 the structure section view of the detection assembly;

[0026] Figure 6 is Figure 1 the structure schematic diagram of the control box;

[0027] Description of the drawings: 1, take-up machine body; 2, detection assembly; 3, control box; 4, tinned wire; 11, take-up reel; 12, guide mechanism; 13, sliding groove; 21, support frame; 22, first detection rod; 23, second detection rod; 24, fixed nut; 25, wiring post; 26, insulating sleeve; 31, detection module; 32, control module; 33, alarm module; 121, sliding seat; 122, guide wheel; 123, guide roller; 124, linear module; 211, fixed hole. DETAILED DESCRIPTION

[0028] The utility model will be further described below in conjunction with the drawings and specific embodiment, so that the person skilled in the art can better understand the utility model and can be implemented, but the embodiment is not as the limitation of the utility model. Example one

[0029] Refer to Figures 1-6 As shown in the utility model discloses a kind of tinned take-up broken wire detection device, comprising:

[0030] Take-up machine body 1, the take-up machine body 1 is used for tinned wire 4 take-up, the take-up machine body 1 is provided with take-up reel 11 and guide mechanism 12, tinned wire 4 is wound on take-up reel 11 after being passed through guide frame, the guide mechanism 12 includes sliding seat 121, the sliding seat 121 reciprocates on the take-up machine body 1 along take-up reel 11 axial direction;

[0031] A detection assembly 2 is arranged on the slide 121, and the detection assembly 2 comprises a support frame 21, a first detection rod 22 and a second detection rod 23, the support frame 21 is arranged on the slide 121, the first detection rod 22 and the second detection rod 23 are arranged on the support frame 21, and the first detection rod 22 is parallel to the second detection rod 23; a wire passing hole is formed between the first detection rod 22, the second detection rod 23 and the support frame 21, and the wire passing hole is used for passing the tinned wire 4;

[0032] A control box 3 is arranged on the winding machine body 1, and the control box 3 is internally provided with a detection module 31, a control module 32 and an alarm module 33; one end of the detection module 31 is electrically connected with the first detection rod 22 and the second detection rod 23, and the other end of the detection module 31 is electrically connected with the take-up reel 11; the control module 32 is electrically connected with the detection module 31 and the alarm module 33 respectively, and the control module 32 is also electrically connected with the winding machine body 1; and the control module 32 controls the start and stop of the winding machine body 1.

[0033] The take-up reel 11 in the utility model is used for winding the tinned wire 4, the guide mechanism 12 is used for cooperating with the winding of the take-up reel 11, and it is guaranteed that the tinned wire 4 can be uniformly and neatly wound on the take-up reel 11. The whole detection device is installed on the slide 121 of the guide mechanism 12. In the detection assembly 2, the first detection rod 22 and the second detection rod 23 are arranged in parallel between the support frame 21, a wire passing hole is formed, the tinned wire 4 passes through the wire passing hole in the winding process, and after passing through the guide mechanism 12, the tinned wire 4 is wound on the take-up reel. If the tinned wire 4 is broken, the broken tinned wire 4 will be tilted up or down in the wire passing hole, so that the tinned wire 4 contacts the first detection rod 22 and the second detection rod 23.

[0034] One end of the detection module 31 in the control box 3 is electrically connected with the first detection rod 22 and the second detection rod 23, and the specific connection mode is that the first detection rod 22 and the second detection rod 23 are connected in parallel and then electrically connected with the detection module 31; when the tinned wire 4 is broken and contacts the first detection rod 22 or the second detection rod 23, a signal can be fed back to the detection module 31. The other end of the detection module 31 is also electrically connected with the take-up reel 11, and the tinned wire 4 is connected with the detection module 31 through the take-up reel 11. The detection module 31 is also electrically connected with the control module 32 and the alarm module 33; after the detection module 31 detects the broken signal of the tinned wire 4, the alarm module 33 can be used for alarming to remind the operator; and the signal can also be fed back to the control module 32, and the winding machine body 1 is stopped through the control module 32.

[0035] As the preferred scheme of the utility model, the detection module 31 is a time relay, and the first detection rod 22 and the second detection rod 23 are both copper rods. The first detection rod 22 and the second detection rod 23 are connected in parallel with the positive voltage end of the time relay, and the take-up reel 11 is connected with the negative voltage end of the time relay. When the tinned wire 4 contacts the first detection rod 22 or the second detection rod 23, the take-up reel 11-tinned wire 4-detection rod-detection module 31 (time relay) forms a closed loop, and the coil inside the time relay is electrified, and the signal is fed back to the alarm module 33 and the control module 32.

[0036] The utility model discloses the detection module 31 is connected with the first detection rod 22 and the second detection rod 23, when the tinned wire 4 bundle breaks, and the tinned wire 4 bundle is contacted with the first detection rod 22 or the second detection rod 23 after leaning up or drooping, and the signal is fed back to the detection module 31. The detection module 31 feeds back the signal to the alarm module 33 and sends the alarm signal, and at the same time, the detection signal is fed back to the control module 32, and the take-up machine body 1 is stopped. The utility model can detect the tinned wire 4 broken wire, and can control the equipment to stop timely when sending the alarm signal, can timely remind the staff machine table operation situation. Reduce tinned waste silk, tin loss and copper wire waste etc., greatly save the cost;Reduce the workload of staff, improve production efficiency.

[0037] Further, the support frame 21 is provided with fixing holes 211 matched with the first detection rod 22 and the second detection rod 23. The first detection rod 22 and the second detection rod 23 are provided with fixing nuts 24, and the fixing nuts 24 abut against the support frame 21.

[0038] Specifically, the first detection rod 22 and the second detection rod 23 in the utility model are both screw rod structures. In the actual assembly process, the first detection rod 22 and the second detection rod 23 are first arranged in the corresponding fixing holes 211, and then the fixing nuts 24 are arranged on the two ends of the first detection rod 22 and the second detection rod 23, so that the first detection rod 22 and the second detection rod 23 are fixed on the support frame 21. In the take-up process of the take-up machine body 1, the first detection rod 22 and the second detection rod 23 are prevented from loosening and falling off from the support frame 21, and the normal detection is affected.

[0039] Further, the detection assembly 2 further comprises an insulating sleeve 26, the insulating sleeve 26 is arranged in the fixing hole 211, and the first detection rod 22 and the second detection rod 23 are arranged in the insulating sleeve 26.

[0040] Specifically, the support frame 21 is of metal material, and the insulating sleeve 26 is sleeved in the fixing hole 211, so that the first detection rod 22 and the second detection rod 23 are prevented from directly contacting the support frame 21, the whole support frame 21 is insulated, and normal detection is prevented from being affected. As a preferred scheme of the utility model, the insulating sleeve 26 is of ceramic material, which not only has good insulation effect, but also has long service life.

[0041] Further, the first detection rod 22 and the second detection rod 23 are both provided with a terminal post 25. The terminal post 25 facilitates the connection and fixation of the wire harness.

[0042] Further, the take-up machine body 1 is provided with a sliding groove 13 matched with the sliding seat 121, and the sliding groove 13 is arranged along the axis direction of the take-up reel 11. The guide mechanism 12 further comprises a guide wheel 122, which is arranged on the side of the sliding seat 121 close to the take-up reel 11, and the axis direction of the guide wheel 122 is parallel to the axis direction of the take-up reel 11, and the guide wheel 122 moves synchronously with the sliding seat 121.

[0043] In the actual take-up process, the tinned wire 4 moves along the axis direction of the take-up reel 11, so as to ensure that the tinned wire 4 is uniformly wound on the take-up reel 11. Specifically, the tinned wire 4 passes through the wire hole and is wound on the take-up reel through the guide wheel 122, and the support frame 21 and the guide wheel 122 are both connected with the sliding seat 121, and the sliding seat 121 slides along the sliding groove 13, and at the same time, the guide wheel 122 and the support frame 21 also move synchronously. The movement direction of the tinned wire 4 is controlled through the guide wheel 122, so that the tinned wire 4 is uniformly wound on the take-up reel 11. As a preferred scheme of the utility model, a power source is arranged in the sliding groove 13, and a linear module 124 is used to drive the sliding seat 121 to reciprocate along the sliding groove 13.

[0044] Further, in order to prevent the tinned wire 4 from colliding with the first detection rod 22 and the second detection rod 23 during normal take-up, the height of the guide wheel 122 is consistent with the center height of the wire hole.

[0045] Further, the top of the sliding seat 121 is further provided with a pair of guide rollers 123, which are perpendicular to the sliding seat 121 and are arranged in a radial staggered manner.

[0046] Specifically, the two guide rollers 123 are perpendicular to the surface of the sliding seat 121 and are arranged in a radial staggered manner between the support frame 21 and the guide wheel 122, and the tinned wire 4 passes between the two guide rollers 123, so as to limit the radial position of the tinned wire 4. Secondly, through the arrangement of the two guide rollers 123, the tinned wire 4 can be positioned before entering the guide wheel 122, so as to prevent the tinned wire 4 from being separated from the guide wheel 122 during the winding process, and improve the stability of the winding. Embodiment two

[0047] The cable tinning equipment comprises the tinning take-up broken wire detection device in embodiment one.

[0048] In conclusion, the utility model introduces a kind of tinning take-up broken wire detection device and cable tinning equipment, the utility model discloses detection module 31 is connected with first detection rod 22 and second detection rod 23, when tinning wire 4 bundle is broken, tinning wire 4 bundle is picked up or droop and is contacted with first detection rod 22 or second detection rod 23, signal is fed back to detection module 31.Detection module 31 feedback signal to alarm module 33 and issue alarm signal, simultaneously, detection signal is fed back to control module 32, and control take-up machine body 1 stops.This utility model can detect tinning wire 4 broken wire, and can control equipment and stop in time when issuing alarm signal, can timely remind staff machine running condition.Reduces tinning waste silk, tin loss and copper wire waste etc., greatly saves cost loss;Reduce the workload of staff, improve production efficiency.

[0049] Obviously, the above embodiments are only examples for clearly illustrating, and are not limited to the embodiments. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments need not and cannot be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.

Claims

1. A device for detecting broken tin-plated wire during take-up, characterized in that, include: The take-up machine body is used to take up tin-plated wire. The take-up machine body is provided with a take-up reel and a guide mechanism. After passing through the guide frame, the tin-plated wire is wound on the take-up reel. The guide mechanism includes a slide block, which reciprocates along the axial direction of the take-up reel on the take-up machine body. The detection assembly includes a support frame, a first detection rod, and a second detection rod. The support frame is mounted on the slide block, and both the first and second detection rods are mounted on the support frame, with the first detection rod parallel to the second detection rod. A wire-passing hole is formed between the first and second detection rods and the support frame, and a tin-plated wire passes through the wire-passing hole. The control box contains a detection module, a control module, and an alarm module. One end of the detection module is electrically connected to the first and second detection rods, and the other end is electrically connected to the take-up reel. The control module is electrically connected to both the detection module and the alarm module, and is also electrically connected to the take-up machine body. The control module controls the start and stop of the take-up machine body.

2. The tin-plating wire breakage detection device according to claim 1, characterized in that: The support frame has fixing holes that cooperate with the first and second detection rods.

3. The tin-plating wire breakage detection device according to claim 2, characterized in that: The first and second detection rods are fitted with fixing nuts, and the fixing nuts abut against the support frame.

4. The tin-plating wire breakage detection device according to claim 2, characterized in that: The detection assembly also includes an insulating sleeve disposed within the fixing hole, and the first detection rod and the second detection rod pass through the insulating sleeve.

5. The tin-plating wire breakage detection device according to claim 1, characterized in that: Both the first and second detection rods are equipped with terminals.

6. The tin-plating wire breakage detection device according to claim 1, characterized in that: The take-up machine body has a sliding groove that mates with the slide block, and the sliding groove is arranged along the axis of the take-up reel.

7. The tin-plating wire breakage detection device according to claim 1, characterized in that: The guiding mechanism also includes a guide wheel, which is disposed on the side of the slide near the take-up reel. The axis of the guide wheel is parallel to the axis of the take-up reel, and the guide wheel moves synchronously with the slide.

8. The tin-plating wire breakage detection device according to claim 7, characterized in that: The height of the guide wheel is the same as the center height of the wire hole.

9. The tin-plating wire breakage detection device according to claim 1, characterized in that: The top of the slide block is also provided with a pair of guide rollers, which are arranged perpendicular to the slide block and are arranged radially staggered.

10. A cable tin plating equipment, characterized in that, Includes the tin-plated wire breakage detection device as described in any one of claims 1-9.

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