Long-life hinge shaft
By introducing a structural design consisting of a shaft core, rotating shaft, limiting plate, buffer pad, and spring into the hinge shaft, and combining it with protective measures such as sealing rings, oil reservoirs, and coatings, the problems of easy oxidation and corrosion and component loosening of the hinge shaft in humid and corrosive environments are solved, thereby improving stability and durability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-20
AI Technical Summary
Existing long-life hinge shafts are prone to oxidation and corrosion in humid and corrosive environments, leading to rust. Furthermore, long-term exposure to vibration and impact can cause internal components to loosen, affecting their service life.
The structure is designed with a core, shaft, limit plate, buffer pad, spring, and connecting mechanism, combined with protective measures such as sealing ring, oil reservoir, and coating to ensure the stability and durability of the hinge shaft.
It improves the stability and durability of the hinge shaft, extends its service life, ensures good performance in humid and corrosive environments, and facilitates expanded connections and disassembly.
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Figure CN224017536U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hinge shaft technical field especially relates to a long life hinge shaft. BACKGROUND
[0002] The hinge shaft function is to provide stable rotating support between two and multiple components, so that the components can rotate relative to the shaft, thereby realizing the opening and closing and the diversification of the joint movement of the mechanical arm. Through accurate design and installation, the hinge shaft ensures the smoothness and stability of the mechanical system during operation.
[0003] The long life hinge shaft prolongs the service life of the hinge shaft, reduces wear and damage caused by frequent use, and through material selection, advanced manufacturing process and optimized structure design, the long life hinge shaft can bear greater load and more frequent rotating operation, and maintains good performance during long-term use, reduces the maintenance cost of the equipment, and improves the operation efficiency and reliability of the overall equipment.
[0004] The current long life hinge shaft will be oxidized and corroded when working in a humid and corrosive environment, and rust will damage the surface integrity of the hinge shaft, causing the rotation to be not smooth. The existing technology selects corrosion-resistant materials to prevent rust treatment of the hinge shaft, avoids contact with corrosive substances, and prevents rust and corrosion. However, the internal components of the hinge shaft will loosen due to long-term vibration and impact, causing the hinge shaft to shift, affecting the hinge performance, and reducing the service life of the hinge shaft. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a long life hinge shaft, which aims to improve the problem that the hinge shaft will loosen due to long-term vibration and impact, causing the hinge shaft to shift, affecting the hinge performance, and reducing the service life of the hinge shaft in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a long life hinge shaft, comprising a shaft core, the outer wall of the shaft core is rotatably connected with a rotating shaft one on the upper and lower sides, the outer wall of the shaft core is rotatably connected with a rotating shaft two in the middle, the upper and lower ends of the shaft core are fixedly connected with a limiting disc, the adjacent side of the two limiting discs is fixedly connected with a buffer pad, the other side of the two buffer pads is respectively matched with the far end of the corresponding rotating shaft one, the adjacent side of the two rotating shaft ones is rotatably connected with a top plate, the other side of the two top plates is fixedly connected with a spring, the other end of the two springs is fixedly connected with a bottom plate, the other side of the two bottom plates is rotatably connected with the upper and lower ends of the rotating shaft two, the left and right sides of the shaft core are provided with a connecting mechanism, and the connecting mechanism is used for expanding connection of the long life hinge shaft.
[0007] As a further description of the above technical solutions:
[0008] The connecting mechanism comprises a plurality of connecting blocks, the upper and lower ends of the right side of the two rotating shafts I and the left side of the rotating shaft II are fixedly connected with the connecting blocks, the upper and lower ends of the front side of the connecting blocks are provided with threaded grooves, the other sides of the connecting blocks are provided with fixed blocks, the sides of the fixed blocks are provided with clamping grooves, the upper and lower ends of the front side of the fixed blocks are provided with screws, the screws penetrate through the corresponding fixed blocks and are screwed into the inner walls of the corresponding threaded grooves, and the other sides of the fixed blocks are fixedly connected with corresponding connecting plates.
[0009] As a further description of the above technical solutions:
[0010] The adjacent sides of the two top plates are fixedly connected with sealing rings, and the other sides of the two sealing rings are fixedly connected with the sides of the corresponding bottom plates.
[0011] As a further description of the above technical solutions:
[0012] The front and rear sides of the rotating shaft II and the two rotating shafts I are provided with oil storage grooves, and the inner walls of the oil storage grooves are treated by smoothing.
[0013] As a further description of the above technical solutions:
[0014] The upper and lower sides of the connecting blocks are fixedly connected with triangular blocks, and the sides of the triangular blocks are fixedly connected with the upper and lower ends of the right side of the two rotating shafts I and the left side of the rotating shaft II.
[0015] As a further description of the above technical solutions:
[0016] The upper and lower ends of the front side of the two connecting plates are provided with connecting grooves, and the inner walls of the connecting grooves are treated by rust prevention.
[0017] As a further description of the above technical solutions:
[0018] The outer walls of the two connecting plates are fixedly connected with coatings, and the outer walls of the two coatings are treated by smoothing.
[0019] As a further description of the above technical solutions:
[0020] The outer walls of the screws are slidingly connected with gaskets, and the other sides of the gaskets are attached to the front sides of the corresponding fixed blocks.
[0021] The utility model has the advantages of:
[0022] 1. The utility model discloses a long -life hinge shaft, when the long -life hinge shaft operates, pivot no. 1 rotates around the axis core, and the buffer pad on the limiting disc can avoid the rigid collision of pivot no. 1 and the end of the axis core, plays the buffering effect, simultaneously, pivot no. 1 drives the top plate to extrude the spring, and the spring is acted on pivot no. 2 through the bottom plate, further buffers, and the component cooperates and operates, improves hinge shaft stability and durability, prolongs its life.
[0023] 2. The utility model discloses a long -life hinge shaft needs to expand the connection, fixes the block slot to aim at the connecting block, makes the connecting block embed, tightens the screw, lets fixed block and connecting block be closely linked, and then butt -joint connecting plate and other components, in this process, the component cooperation is close, realizes the expansion, and this connection mode is stable, and it is convenient to disassemble and replace, satisfies the demand of various uses. DRAWINGS
[0024] Figure 1 A long -life hinge shaft is provided for the utility model, and the structure is as follows:
[0025] Figure 2 A long -life hinge shaft is provided for the utility model, and the structure is as follows:
[0026] Figure 3 A long -life hinge shaft is provided for the utility model, and the structure is as follows:
[0027] Figure 4 A long -life hinge shaft is provided for the utility model, and the structure is as follows:
[0028] Figure 5 A long -life hinge shaft is provided for the utility model, and the structure is as follows:
[0029] Legend:
[0030] 1, axis core, 2, connecting mechanism, 201, connecting block, 202, threaded groove, 203, fixed block, 204, clamping slot, 205, screw, 206, connecting plate, 3, pivot no. 1, 4, pivot no. 2, 5, limiting disc, 6, buffer pad, 7, top plate, 8, spring, 9, bottom plate, 10, sealing ring, 11, oil storage groove, 12, triangular block, 13, connecting groove, 14, coating, 15, gasket. DETAILED DESCRIPTION
[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.
[0032] Referring to Figure 1 , Figure 3 and Figure 5 , the utility model provides an embodiment: a long -life hinge shaft, including the axle core 1, play the role of support and connection, the upper and lower sides of the outer wall of axle core 1 are all rotationally connected with the shaft 3, the shaft 3 can rotate around axle core 1, the middle part rotationally connected with the shaft 4 of the outer wall of axle core 1, the shaft 4 also rotates around axle core 1, the upper and lower ends of axle core 1 are all fixedly connected with the limit disc 5, and the limit disc 5 can limit the rotation of the shaft 3, and the adjacent side of two limit discs 5 is fixedly connected with the buffer pad 6, and the buffer pad 6 can play the role of buffering when the shaft 3 rotates, reduces the collision and abrasion, and the other side of two buffer pads 6 is respectively attached with the far end of the corresponding shaft 3, further ensures the buffering effect, and the adjacent side of two shafts 3 is all rotationally connected with the top plate 7, provides the connecting point for spring 8, and the other side of two top plates 7 is all fixedly connected with spring 8, and spring 8 plays the role of elastic buffering between top plate 7 and bottom plate 9, can absorb and release the energy in the rotation process, and the other end of two springs 8 is all fixedly connected with bottom plate 9, and bottom plate 9 is connected with top plate 7 through spring 8, and the other side of two bottom plates 9 is respectively rotationally connected in the upper and lower ends of the shaft 4, and the left and right sides of axle core 1 are provided with connecting mechanism 2, and connecting mechanism 2 is used to expand the connection of long -life hinge shaft, and the hinge shaft is combined with other components and is used conveniently;
[0033] Specifically, when using a long -life hinge shaft, the axle core 1 provides stable support and rotation basis for the hinge shaft, the upper and lower sides of the outer wall rotationally connected with the shaft 3 and the middle part rotationally connected with the shaft 4, so that the hinge shaft can realize flexible rotation, when the hinge shaft works, external force acts on the shaft 3 and the shaft 4, so that it rotates around the axle core 1, at this time, the limit disc 5 plays an important role, and is fixedly connected on the upper and lower ends of the axle core 1, can limit the rotation range of the shaft 3, prevent it from being damaged by excessive rotation, the buffer pad 6 fixedly connected on the limit disc 5 can play the role of buffering when the shaft 3 moves up and down, reduces the impact force, prolongs its service life, at the same time, the spring 8 will be deformed, and the force generated when the shaft 3 rotates is buffered and adjusted through the elastic force of the spring 8, further improves the stability and durability of the hinge shaft, protects the shaft 3 and the whole hinge shaft structure, realizes the buffering protection of itself, thereby improving the service life.
[0034] Referring to Figure 1 , Figure 2 and Figure 4The connecting mechanism 2 comprises a plurality of connecting blocks 201, which are basic components of the connecting mechanism 2 and are used to connect the rotating shafts and the fixing blocks 203. The plurality of connecting blocks 201 are fixedly connected to the upper and lower ends of the right side of the rotating shaft one 3 and the left side of the rotating shaft two 4, thereby achieving stable connection with the rotating shaft one 3 and the rotating shaft two 4. Threaded grooves 202 are formed in the front upper and lower ends of the plurality of connecting blocks 201, and the threaded grooves 202 are used to cooperate with the screws 205, thereby achieving fastening installation of the fixing blocks 203. The other sides of the plurality of connecting blocks 201 are provided with the fixing blocks 203, which are used to support and fix the connecting plates 206. The one sides of the plurality of fixing blocks 203 are provided with clamping grooves 204, and the front upper and lower ends of the plurality of fixing blocks 203 are provided with the screws 205, which are used to firmly connect the fixing blocks 203 and the connecting blocks 201 together. The plurality of screws 205 are respectively penetrated through the corresponding fixing blocks 203 and are threadedly connected to the inner walls of the corresponding threaded grooves 202, thereby ensuring the stability of the connection between the fixing blocks 203 and the connecting blocks 201. The other sides of the plurality of fixing blocks 203 are respectively fixedly connected with the corresponding connecting plates 206, which can be used to connect with other devices and components, thereby achieving expansion connection of the long-life hinge shaft.
[0035] Specifically, when the long-life hinge shaft is expanded, the side of the fixing block 203 with the clamping groove 204 on the connecting plate 206 is aligned with the connecting block 201, the connecting block 201 is clamped into the clamping groove 204, thereby achieving preliminary positioning and connection. The front upper and lower ends of the plurality of fixing blocks 203 are provided with the screws 205, the screws 205 are sequentially penetrated through the fixing blocks 203, and are threadedly connected to the inner walls of the threaded grooves 202 formed in the front upper and lower ends of the connecting blocks 201. By tightening the screws 205, the fixing blocks 203 and the connecting blocks 201 are tightly connected. This connection mode not only ensures the stability of the connection, but also facilitates disassembly and replacement. The connecting plate 206 can be docked with other components that need to be connected, thereby achieving expansion connection of the long-life hinge shaft and meeting different use requirements.
[0036] Referring to Figure 1 , Figure 4 and Figure 5The other side of the two sealing rings 10 is fixedly connected to one side of the corresponding bottom plate 9, which further ensures the sealing effect. The front and back sides of the shaft two 4 and the two shafts one 3 are provided with oil storage grooves 11. The oil storage grooves 11 are used to store lubricating oil and provide lubrication for the rotation of the shafts. The inner walls of the plurality of oil storage grooves 11 are smoothly treated to reduce the resistance of the lubricating oil flow and make the lubrication effect better. The upper and lower sides of the plurality of connecting blocks 201 are fixedly connected with triangular blocks 12. The triangular blocks 12 can enhance the stability of the connection between the connecting blocks 201 and the shafts one 3 and the shafts two 4. One side of the plurality of triangular blocks 12 is fixedly connected to the upper and lower ends of the right side of the two shafts one 3 and the left side of the shaft two 4, which plays a role in stable support. The front upper and lower ends of the two connecting plates 206 are provided with connecting grooves 13. The connecting grooves 13 facilitate the connection with other components with matching structures. The inner walls of the plurality of connecting grooves 13 are rust-proof treated to prevent the connecting grooves 13 from rusting and affecting the connection effect. The outer walls of the two coating layers 14 are fixedly connected with the connecting plates 206. The coating layers 14 can protect the connecting plates 206 from being eroded by the external environment. The outer walls of the two coating layers 14 are smoothly treated. The outer walls of the plurality of screws 205 are slidingly connected with gaskets 15. The gaskets 15 can increase the contact area between the screws 205 and the fixed blocks 203 to prevent the screws 205 from loosening. The other side of the plurality of gaskets 15 is fitted with the front side of the corresponding fixed block 203 to ensure that the gaskets 15 play their role.
[0037] Specifically, the sealing ring 10 is fixed around the adjacent side of the top plate 7 and the bottom plate 9, which can effectively prevent external pollutants from entering the hinge shaft, prevent the leakage of lubricating grease inside the hinge shaft, and make the lubricating grease continuously and effectively lubricate the internal moving parts, reduce the friction and wear between the parts, ensure the smoothness of the hinge shaft rotation, and prolong the service life of the hinge shaft. The oil storage groove 11 is used to store lubricating oil to provide continuous lubrication for the rotation of the shaft two 4 and the shaft one 3. The triangular block 12 is fixed on the upper and lower sides of the connecting block 201 and connected with the shaft one 3 and the shaft two 4, forming a stable triangular structure. This structure can enhance the stability of the connection between the connecting block 201 and the shaft, improve the carrying capacity and anti-deformation ability of the entire connecting mechanism 2, and provide a convenient interface for the connection of the long-life hinge shaft with other components to realize the extended application of the hinge shaft. The outer walls of the coating layer 14 are smoothly treated to reduce the wear of the connecting plate 206 during friction with other components, improve the wear resistance of its surface, ensure the integrity and functionality of the connecting plate 206 during long-term use, and avoid damage to the surface of the fixed block 203 during the tightening process of the screw 205, which plays a role in protecting the surface of the fixed block 203.
[0038] Working principle: when using a long-life hinge shaft, the shaft core 1 provides stable support and rotation base for the hinge shaft, the outer wall of which is rotatably connected with the rotating shaft one 3 on the upper and lower sides, and the rotating shaft two 4 in the middle, so that the hinge shaft can rotate flexibly. When the hinge shaft is working, external force acts on the rotating shaft one 3 and the rotating shaft two 4, so that they rotate around the shaft core 1. At this time, the limiting disc 5 plays an important role, which is fixedly connected to the upper and lower ends of the shaft core 1, and can limit the rotation range of the rotating shaft one 3 to prevent it from being damaged by excessive rotation. The buffer pad 6 fixedly connected to the limiting disc 5 can play a buffering role when the rotating shaft one 3 moves up and down, reducing the impact force and prolonging the service life. At the same time, the spring 8 will deform, and through its elastic force, it can buffer and adjust the force generated when the rotating shaft one 3 rotates, further improving the stability and durability of the hinge shaft, protecting the rotating shaft one 3 and the entire hinge shaft structure, achieving self-buffering protection, thereby prolonging the service life.
[0039] When the long-life hinge shaft is expanded and connected, the side of the fixed block 203 with the clamping groove 204 on the connecting plate 206 is aligned with the connecting block 201, the connecting block 201 is clamped into the clamping groove 204, preliminary positioning and connection are achieved, and the front side of the plurality of fixed blocks 203 is provided with a screw 205 on the upper and lower ends. The screw 205 is sequentially penetrated through the fixed block 203 and is screw-connected to the inner wall of the threaded groove 202 on the front side of the connecting block 201. By tightening the screw 205, the fixed block 203 and the connecting block 201 are tightly connected. This connection method not only ensures the stability of the connection, but also facilitates disassembly and replacement. The connecting plate 206 can be connected with other components that need to be connected, so as to realize the expansion connection of the long-life hinge shaft and meet different use requirements.
[0040] Finally, it should be pointed out that: the above-mentioned only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A long-life hinge shaft, comprising a shaft core (1), characterized in that: The outer wall of the shaft core (1) is rotatably connected to the upper and lower sides of the shaft core (1), and the middle of the outer wall of the shaft core (1) is rotatably connected to the shaft second (4). The upper and lower ends of the shaft core (1) are fixedly connected to the limiting disks (5). The adjacent sides of the two limiting disks (5) are fixedly connected to the buffer pads (6). The other side of the two buffer pads (6) is respectively attached to the opposite end of the corresponding shaft first (3). The adjacent sides of the two shaft first (3) are rotatably connected to the top plate (7). The other side of the two top plates (7) is fixedly connected to the spring (8). The other end of the two springs (8) is fixedly connected to the bottom plate (9). The other side of the two bottom plates (9) is rotatably connected to the upper and lower ends of the shaft second (4). The left and right sides of the shaft core (1) are provided with connecting mechanisms (2). The connecting mechanisms (2) are used for the expansion connection of the long-life hinge shaft.
2. The long-life hinge shaft according to claim 1, characterized in that: The connecting mechanism (2) includes multiple connecting blocks (201), which are fixedly connected to the upper and lower ends of the right side of the two rotating shafts (3) and the left side of the two rotating shafts (4). The upper and lower ends of the front side of the multiple connecting blocks (201) are provided with threaded grooves (202). The other side of the multiple connecting blocks (201) is provided with fixing blocks (203). The one side of the multiple fixing blocks (203) is provided with slots (204). The upper and lower ends of the front side of the multiple fixing blocks (203) are provided with screws (205). The multiple screws (205) pass through the corresponding fixing blocks (203) and are threaded to the inner wall of the corresponding threaded grooves (202). The other side of the multiple fixing blocks (203) is fixedly connected with corresponding connecting plates (206).
3. The long-life hinge shaft according to claim 1, characterized in that: Sealing rings (10) are fixedly connected around the perimeter of adjacent sides of the two top plates (7), and the other sides of the two sealing rings (10) are respectively fixedly connected around the perimeter of one side of the corresponding bottom plate (9).
4. A long-life hinge shaft according to claim 1, characterized in that: Oil storage tanks (11) are provided on the front and rear sides of the second rotating shaft (4) and the two first rotating shafts (3), and the inner walls of the multiple oil storage tanks (11) are smoothed.
5. A long-life hinge shaft according to claim 2, characterized in that: Triangular blocks (12) are fixedly connected to the upper and lower sides of the multiple connecting blocks (201), and one side of the multiple triangular blocks (12) is fixedly connected to the upper and lower ends of the right side of the two rotating shafts (3) and the left side of the two rotating shafts (4).
6. A long-life hinge shaft according to claim 2, characterized in that: Both of the two connecting plates (206) have connecting grooves (13) at their front upper and lower ends, and the inner walls of the multiple connecting grooves (13) are all treated with rust prevention.
7. A long-life hinge shaft according to claim 2, characterized in that: The outer walls of both connecting plates (206) are fixedly connected with coatings (14), and the outer walls of both coatings (14) are smoothed.
8. A long-life hinge shaft according to claim 2, characterized in that: The outer walls of the plurality of screws (205) are slidably connected with washers (15), and the other side of the plurality of washers (15) respectively fits against the front side of the corresponding fixing block (203).