Mixed dust removal treatment system
By using a hybrid dust removal system that combines local and secondary dust removal systems, the problems of flue gas overflow in the factory space and high overall treatment costs have been solved, achieving flexible and efficient dust removal results to meet different production needs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional dust removal and control methods have problems such as localized flue gas overflow in factory spaces, high overall investment and energy consumption, which affect the production environment and increase costs.
A hybrid dust removal and control system is adopted, including a local work area control system, a local fixed suction hood control system, a local mobile suction hood control system, and a secondary dust removal system. The collection and purification of flue gas are controlled by electric valves, and flexible dust removal modes are achieved by combining return air ducts and supply air ducts.
It effectively captures flue gas in factory spaces, reduces investment costs and energy consumption, improves the production environment, and meets the temperature and dust concentration requirements of different seasons.
Smart Images
Figure CN224018498U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of dust removal technology, specifically relating to a hybrid dust removal and treatment system. Background Technology
[0002] Currently, for dust control in spaces such as machinery manufacturing workshops with large spans, high buildings, numerous welding stations, and scattered layouts, the traditional method of capturing and collecting dust at individual points cannot completely and effectively capture the fumes at some points because robots enter and exit the workstations, or because the fumes from the workpieces are moved to the next workstation before they are completely collected. This results in some fumes overflowing and spreading in the workshop air, affecting the production environment and worker operations.
[0003] Furthermore, welding points are generally on the ground. The fumes generated during welding are suspended and concentrated in the workshop air under the influence of heat. If a comprehensive treatment and collection system is adopted, the required air volume will be large, which will increase the initial investment cost and the operation and maintenance costs during use.
[0004] Furthermore, regarding overall governance, if a full internal circulation system is adopted, the large amount of heat generated in the workshop during the summer will be discharged indoors through internal circulation, causing the workshop temperature to rise continuously. This will not only affect the workers' operating environment but also lead to a continuous increase in indoor dust concentration. If a full fresh air system is adopted, the workshop's heat energy will be discharged outdoors in winter, which will easily cause energy loss and lead to a continuous decrease in indoor ambient temperature, which is not conducive to a dual-carbon economy. Utility Model Content
[0005] In view of this, the purpose of this utility model is to provide a hybrid dust removal and control system to solve the problems of localized capture of flue gas overflow and high overall investment and energy consumption in dust removal and control in factory spaces.
[0006] This utility model solves the above problems through the following technical means:
[0007] A hybrid dust removal and control system includes a localized work area control system, a localized fixed suction hood control system, a localized mobile suction hood control system, and a secondary dust removal system. The secondary dust removal system includes a return air duct, a dust collector D, a supply air fan, and a supply air duct. One end of the return air duct is a return air inlet located inside the factory building, and the other end is connected to the air inlet of the dust collector. An electric valve D is installed at the return air inlet. The exhaust end of the dust collector is connected to the air inlet of the supply air fan, and the exhaust end of the supply air fan is connected to one end of the supply air duct. The other end of the supply air duct branches into supply air branch pipes and exhaust air branch pipes, respectively, to the inside of the factory building and to the outside. An electric valve E is installed at the connection between the supply air duct and the supply air branch pipe, and an electric valve F is installed at the connection between the supply air duct and the exhaust air branch pipe.
[0008] In implementing the above scheme, the return air inlet is installed on the top of the factory building, the electric valve D is installed above the return air inlet, the return air duct is installed above the electric valve D, the dust collector D is installed at the rear end of the return air duct (it can be installed indoors or outdoors), the air supply fan is installed at the rear end of the dust collector D (it can be installed indoors or outdoors), and the air supply duct is installed at the rear end of the air supply fan.
[0009] Furthermore, the air supply branch pipe is connected to an air supply duct, and an electric valve G is installed at the connection between the air supply branch pipe and the air supply duct.
[0010] Furthermore, the air supply duct is located at the factory building's pillar.
[0011] Furthermore, the localized work area management system includes a work area, an electric lifting door, a suction hood A, a pipe A, and a dust collector A. The electric lifting door is located on the side of the work area, the suction hood A is located on the top of the work area, and both ends of the pipe A are connected to the suction hood A and the dust collector A, respectively. An electric valve A is installed at the connection between the suction hood A and the pipe A.
[0012] In implementing the above solution, both the workshop and dust collector A are installed on the factory floor, arranged according to the production process requirements.
[0013] Furthermore, the local fixed suction hood treatment system includes a suction hood B, a pipe B, and a dust collector B. The suction hood B is located above the processing station. Both ends of the pipe B are connected to the suction hood B and the dust collector B, respectively. An electric valve B is installed on the pipe B.
[0014] In implementing the above solution, workpiece B is clamped and fixed at the processing station using tooling fixtures. The suction hood B is installed on the ground using a vertical support, with the suction hood B positioned above workpiece B. The dust collector B is installed on the factory floor.
[0015] Furthermore, the localized mobile suction hood treatment system includes a suction hood C, a pipe C, a sliding suction trolley, a sliding air duct, and a dust collector C. The suction hood C is fixedly connected to the processing machine. The suction hood C, the sliding suction trolley, and the dust collector C are connected through the pipe C. The sliding suction trolley is slidably assembled with the sliding air duct. An electric valve C is installed on the pipe C.
[0016] In implementing the above solution, the workpiece C is clamped and fixed at the processing station by tooling fixtures. The suction hood C is installed on the processing machine by a bracket and moves together with the processing machine. The sliding air duct is installed on the factory floor. The sliding suction trolley is installed on the sliding air duct and moves along the sliding air duct. The dust collector C is installed on the factory floor.
[0017] This utility model has at least the following beneficial effects:
[0018] The hybrid dust removal system of this application includes a localized work area dust removal system, a localized fixed suction hood dust removal system, a localized mobile suction hood dust removal system, and a secondary dust removal system. The secondary dust removal system includes a return air duct, a dust collector D, a supply fan, and a supply air duct. One end of the return air duct is a return air inlet located inside the factory building, and the other end is connected to the inlet of the dust collector. An electric valve D is installed at the return air inlet. The exhaust end of the dust collector is connected to the inlet of the supply fan, and the exhaust end of the supply fan is connected to one end of the supply air duct. The other end of the supply air duct branches into supply air ducts and exhaust air ducts, respectively, to the inside of the factory building and to the outside. Using the hybrid dust removal system of this application, a reasonable dust removal mode can be selected as needed, solving the problems of localized smoke capture overflow and high overall investment and energy consumption in dust removal in factory spaces. Attached Figure Description
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Figure 1 This is a top view schematic diagram of a preferred embodiment of the hybrid dust removal and treatment system of this utility model;
[0021] Figure 2 This is a front view schematic diagram of a preferred embodiment of the hybrid dust removal and treatment system of this utility model;
[0022] Figure 3 This is a left-side view of the return air of the hybrid dust removal and treatment system according to a preferred embodiment of the present invention;
[0023] Figure 4 This is a left-side view of the air supply system of the preferred embodiment of the present invention.
[0024] Figure 5 This is a front view schematic diagram of a partial workspace management system according to a preferred embodiment of the present invention;
[0025] Figure 6 This is a top view schematic diagram of a partial workspace management system according to a preferred embodiment of the present invention;
[0026] Figure 7 This is a front view schematic diagram of the partially fixed air intake hood treatment system according to a preferred embodiment of the present invention;
[0027] Figure 8 This is a top view of a preferred embodiment of the partially fixed air intake hood treatment system of this utility model;
[0028] Figure 9 This is a front view schematic diagram of the partial moving air intake hood treatment system according to a preferred embodiment of the present utility model;
[0029] Figure 10 This is a top view of the partial moving air intake hood treatment system according to a preferred embodiment of the present invention;
[0030] Figure 11 This is a left-side view of the partial moving air intake hood treatment system, which is a preferred embodiment of the present invention. Detailed Implementation
[0031] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Through these descriptions, the features and advantages of the present invention will become clearer and more apparent. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them.
[0032] In the description of this utility model, it should be understood that if the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, it is only for the convenience of describing this utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0034] like Figures 1-11 As shown, this utility model discloses a hybrid dust removal and control system, including a local work area control system 1, a local fixed suction hood control system 2, a local mobile suction hood control system 3, and a secondary dust removal system 4. The secondary dust removal system includes a return air duct 4-3, a dust collector D4-4, a supply air fan 4-5, and a supply air duct 4-6. One end of the return air duct is a return air inlet 4-1 located inside the factory building, and the other end is connected to the air inlet of the dust collector. An electric valve D4-2 is installed at the return air inlet. The exhaust end of the dust collector is connected to the air inlet of the supply air fan, and the exhaust end of the supply air fan is connected to one end of the supply air duct. The other end of the supply air duct branches into supply air branch pipes and exhaust air branch pipes to the inside of the factory building and the outside, respectively. An electric valve E4-7 is installed at the connection between the supply air duct and the supply air branch pipe, and an electric valve F4-8 is installed at the connection between the supply air duct and the exhaust air branch pipe.
[0035] In implementing the above scheme, the return air inlet is installed on the top of the factory building, the electric valve D is installed above the return air inlet, the return air duct is installed above the electric valve D, the dust collector D is installed at the rear end of the return air duct (it can be installed indoors or outdoors), the air supply fan is installed at the rear end of the dust collector D (it can be installed indoors or outdoors), and the air supply duct is installed at the rear end of the air supply fan.
[0036] Furthermore, the air supply branch pipe is connected to an air supply duct 4-10, and an electric valve G4-9 is installed at the connection between the air supply branch pipe and the air supply duct.
[0037] Furthermore, the air supply duct is located at position 5 of the factory building's pillars.
[0038] Furthermore, the localized work area management system includes a work area 1-1, an electric lifting door 1-2, a suction hood A1-3, a pipe A1-5, and a dust collector A1-6. The electric lifting door is located on the side of the work area, the suction hood A is located on the top of the work area, and both ends of the pipe A are connected to the suction hood A and the dust collector A, respectively. An electric valve A1-4 is installed at the connection between the suction hood A and the pipe A.
[0039] In implementing the above solution, both the workshop and dust collector A are installed on the factory floor, arranged according to the production process requirements.
[0040] Furthermore, the local fixed suction hood treatment system includes a suction hood B2-2, a pipe B2-4, and a dust collector B2-5. The suction hood B is located above the processing station, and the two ends of the pipe B are connected to the suction hood B and the dust collector B, respectively. An electric valve B2-3 is installed on the pipe B.
[0041] In implementing the above solution, workpiece B2-1 is clamped and fixed at the processing station using tooling fixtures. The suction hood B is installed on the ground via a vertical support, with the suction hood B positioned above workpiece B. The dust collector B is installed on the factory floor.
[0042] Furthermore, the localized mobile suction hood treatment system includes a suction hood C3-2, a pipe C3-4, a sliding suction trolley 3-5, a sliding air duct 3-6, and a dust collector C3-7. The suction hood C is fixedly connected to the processing machine. The suction hood C, the sliding suction trolley, and the dust collector C are connected by the pipe C. The sliding suction trolley is slidably assembled with the sliding air duct. An electric valve C3-3 is installed on the pipe C.
[0043] In implementing the above solution, the workpiece C3-1 is clamped and fixed at the processing station by tooling fixtures. The suction hood C is installed on the processing machine by a bracket and moves with the processing machine. The sliding air duct is installed on the factory floor. The sliding suction trolley is installed on the sliding air duct and moves along the sliding air duct. The dust collector C is installed on the factory floor.
[0044] The work process is as follows:
[0045] Localized workspace management systems: such as Figure 5 and Figure 6 As shown, for larger workpieces, the process method in workshop 1-1 (robotic welding, manual welding repair, manual grinding, etc.) is adopted. The dust-generating point is completely enclosed by an electric lifting door 1-2 to prevent dust overflow and noise diffusion. The dust is collected through a suction hood A1-3 and sent to a dust collector A1-6 for purification through a pipeline A1-5. The dust is then discharged indoors or outdoors as needed. Each point can be individually controlled by an electric valve A1-4 according to the on-site usage.
[0046] Localized fixed suction hood treatment system: such as Figure 7 and Figure 8 As shown, for manufacturing and processing locations that are relatively fixed, a fixed suction hood is used to enclose the dust-generating points. Curtains are hung around the perimeter to prevent dust and fumes from escaping. Dust and fumes are collected through suction hood B2-2 and transported to dust collector B2-5 via pipe B2-4 for purification. Discharge is then carried out indoors or outdoors as needed. Each point can be individually controlled via an electric damper B2-3, depending on the site conditions.
[0047] Localized mobile suction hood treatment system: such as Figure 9 , Figure 10 and Figure 11 As shown, for situations where the workpiece is large or long, the manufacturing and processing area is large, and the processing machine needs to be moved for operation, a mobile suction hood is used to enclose the robot's dust-generating points. The suction hood C3-2 is fixedly connected to the processing machine and moves with it. Curtains are hung around the suction hood C3-2 to prevent dust and fumes from escaping. The suction hood C3-2 collects dust and sends it through pipe C3-4 to the sliding suction cart 3-5. The suction hood C3-2, the sliding suction cart 3-5, and the processing machine move together. A sealing belt seals the connection between the sliding suction cart 3-5 and the sliding air duct 3-6. The collected fumes are sent through the sliding air duct 3-6 and the pipe to the dust collector C3-7 for purification and treatment, and then discharged indoors or outdoors as needed. Each point can be individually controlled via an electric valve C3-3 according to the on-site usage.
[0048] Secondary dust removal system: For production lines with fast cycle times, such as... Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when materials enter or exit the work area, the electric lifting door 1-2 opens, causing some smoke and dust to overflow from the work area; or, due to the movement of processing machines, some smoke may overflow from the arc-blocking curtain at the location of the machine movement; secondary collection and purification are carried out on the overall relative location of the factory building. Depending on the on-site process requirements, the electric valve D4-2 of the corresponding area return air vent 4-1 at the top of the workshop can be opened for treatment. Smoke and dust at the top of the factory building are captured and collected by return air vent 4-1, and sent to dust collector D4-4 for purification through electric valve D4-2 and return air duct 4-3. The purified clean air is then sent to the indoor or outdoor areas through air supply duct 4-6, electric valve E4-7, and electric valve F4-8, respectively.
[0049] During winter, the indoor exhaust electric valve E4-7 controls the majority of the air supply to the air duct 4-10 next to the indoor plant column 5, while the outdoor exhaust electric valve F4-8 controls a small portion to the outside, enabling energy reuse and continuously diluting the overall dust concentration in the workshop to meet environmental requirements. The air ducts for each area can be controlled separately via electric valve G4-9 according to site requirements and worker operations.
[0050] During the summer, the outdoor exhaust electric valve F4-8 controls the flow of all air to the outside, thereby removing hot fumes from the workshop, reducing the ambient temperature, and continuously diluting the overall dust concentration in the workshop to meet the environmental requirements.
[0051] If the present invention discloses or relates to mutually fixedly connected parts or structural components, then, unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws), or a non-detachable fixed connection (e.g., riveting, welding). Of course, mutually fixed connections can also be replaced by an integral structure (e.g., manufactured by integral molding using a casting process) (except where it is obviously impossible to use an integral molding process).
[0052] Furthermore, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in this utility model include states or shapes that are similar to, analogous to, or close to those states or shapes. Any component provided by this utility model can be assembled from multiple individual components or can be a single component manufactured using a one-piece molding process.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A hybrid dust removal and control system, characterized in that: The system includes a localized work area dust control system, a localized fixed suction hood dust control system, a localized mobile suction hood dust control system, and a secondary dust removal system. The secondary dust removal system includes a return air duct, a dust collector D, a supply air fan, and a supply air duct. One end of the return air duct is a return air inlet located inside the factory building, and the other end is connected to the air inlet of the dust collector. An electric valve D is installed at the return air inlet. The exhaust end of the dust collector is connected to the air inlet of the supply air fan, and the exhaust end of the supply air fan is connected to one end of the supply air duct. The other end of the supply air duct branches into supply air branch pipes and exhaust air branch pipes, respectively, to the inside of the factory building and to the outside. An electric valve E is installed at the connection between the supply air duct and the supply air branch pipe, and an electric valve F is installed at the connection between the supply air duct and the exhaust air branch pipe.
2. The hybrid dust removal and treatment system according to claim 1, characterized in that: The air supply branch pipe is connected to the air supply duct, and an electric valve G is installed at the connection between the air supply branch pipe and the air supply duct.
3. The hybrid dust removal and treatment system according to claim 2, characterized in that: The air supply duct is located at the factory building's pillars.
4. The hybrid dust removal and treatment system according to claim 3, characterized in that: The localized work area treatment system includes a work area, an electric lifting door, a suction hood A, a pipe A, and a dust collector A. The electric lifting door is located on the side of the work area, the suction hood A is located on the top of the work area, and both ends of the pipe A are connected to the suction hood A and the dust collector A, respectively. An electric valve A is installed at the connection between the suction hood A and the pipe A.
5. The hybrid dust removal and control system according to claim 4, characterized in that: The local fixed suction hood treatment system includes a suction hood B, a pipe B, and a dust collector B. The suction hood B is located above the processing station. The two ends of the pipe B are connected to the suction hood B and the dust collector B, respectively. An electric valve B is installed on the pipe B.
6. The hybrid dust removal and control system according to claim 5, characterized in that: The localized mobile suction hood treatment system includes a suction hood C, a pipe C, a sliding suction trolley, a sliding air duct, and a dust collector C. The suction hood C is fixedly connected to the processing machine. The suction hood C, the sliding suction trolley, and the dust collector C are connected through the pipe C. The sliding suction trolley is slidably assembled with the sliding air duct. An electric valve C is installed on the pipe C.