Tunnel steel bar binding laser-assisted positioning device

Abstract

The utility model discloses a tunnel reinforcing steel bar binding laser-assisted positioning device which comprises a support, a laser emitter used for generating laser rays for positioning the height of the end portion of a reinforcing steel bar, a detection piece used for detecting the height of the end portion of the reinforcing steel bar and an alarm module, and the laser emitter and the detection piece are arranged on the support. And the detection piece is in electric signal connection with the alarm module. According to the tunnel reinforcing steel bar binding laser-assisted positioning device, the laser emitter can emit laser rays to serve as a height reference of reinforcing steel bar binding, workers are helped to position the height of the bound reinforcing steel bar, in addition, the detection piece can detect the height of the bound reinforcing steel bar, and the detection accuracy is improved. When the detection piece detects that the height of the reinforcing steel bar is not within an allowable range, a signal is sent to the alarm module, and the alarm module gives an alarm to remind a worker to adjust the binding height, so that the accuracy of reinforcing steel bar positioning is improved, and the quality and efficiency of the bound reinforcing steel bar are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to tunnel inverted arch construction equipment technical field especially relates to a kind of tunnel reinforcing banding laser-assisted positioning device. BACKGROUND

[0002] The construction of the bottom and the top of the tunnel in tunnel construction adopts the form of separate pouring, which is usually pouring the bottom first and then pouring the top. The inverted arch construction usually adopts arc-shaped formwork construction, which is divided into concrete pouring area a and reinforcing banding area b along the length direction of the tunnel. In order to strengthen the strength of the concrete, the reinforcement is usually pre-buried. When the reinforcement is pre-buried, the high-low combination method is adopted to ensure the bonding strength of the concrete of the inverted arch and the top of the tunnel. Currently, the reinforcement is basically manually bound. During the binding process, there is no height reference, so it is difficult for workers to accurately position the height of the reinforcement. Therefore, it not only takes time and effort to bind the reinforcement, but also causes uneven height, which affects the quality. SUMMARY

[0003] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a tunnel reinforcing banding laser-assisted positioning device that can improve the accuracy of positioning during the reinforcing banding process and improve the quality and efficiency of reinforcing banding.

[0004] To solve the above technical problems, the utility model adopts the following technical scheme:

[0005] A tunnel reinforcing banding laser-assisted positioning device includes a bracket, a laser emitter for generating a laser line for positioning the height of the end of the reinforcement, a detection member for detecting the height of the end of the reinforcement, and an alarm module. The laser emitter and the detection member are provided on the bracket, and the detection member is electrically connected to the alarm module.

[0006] As a further improvement of the above technical scheme, the bracket is provided with an angle adjustment mechanism for adjusting the inclination angle of the laser emitter.

[0007] As a further improvement of the above technical scheme, the laser emitter is provided on a first mounting member, one end of the first mounting member is hinged to the bracket, and the angle adjustment mechanism includes a bolt and a limiting seat provided on the bracket. The limiting seat is provided with an arc-shaped guide groove, and the bolt penetrates the guide groove and the other end of the first mounting member.

[0008] As a further improvement of the above technical scheme, the limiting seat is provided with a connecting plate at both ends, an adjusting screw is provided on the connecting plate and is threadedly connected with the adjusting screw, and the adjusting screw abuts against the first mounting member.

[0009] As a further improvement to the above technical solution: the height of the laser emitter on the first mounting component is adjustable.

[0010] As a further improvement to the above technical solution: the first mounting component is provided with a guide rail arranged vertically, the guide rail is provided with a sliding adjustment block, and the laser emitter is disposed on the adjustment block.

[0011] As a further improvement to the above technical solution: the bracket is provided with a rotatable second mounting component, and the detection component is located at the end of the second mounting component away from the bracket.

[0012] As a further improvement to the above technical solution: the bracket is provided with a vertical first sliding groove, the second mounting component is provided with a horizontal second sliding groove, and the bracket and the second mounting component are connected by fasteners passing through the first sliding groove and the second sliding groove.

[0013] As a further improvement to the above technical solution: multiple laser emitters are arranged at vertical intervals, and multiple detection components are also arranged in a one-to-one correspondence with the laser emitters.

[0014] As a further improvement to the above technical solution: the height of the detection element is greater than the height of the corresponding laser line emitted by the laser emitter.

[0015] Compared with the prior art, the advantages of this utility model are:

[0016] This utility model discloses a laser-assisted positioning device for tunnel rebar tying. The laser emitter emits a laser line as a height reference for rebar tying, helping workers to position the height of the tied rebar. This reduces the positioning time and difficulty for workers when tying rebar, and is beneficial to improving the quality and efficiency of rebar tying. In addition, the detection component can detect the height of the tied rebar. When the detection component detects that the height of the rebar is not within the allowable range, it sends a signal to the alarm module. The alarm module issues an alarm to remind workers to adjust the tying height, which is more conducive to improving the accuracy of rebar positioning and the quality of the tied rebar. Attached Figure Description

[0017] Figure 1 This is a front view schematic diagram of the laser-assisted positioning device for tunnel rebar tying according to this utility model.

[0018] Figure 2 This is a front view structural diagram of the first state of the laser-assisted positioning device for tunnel rebar tying of this utility model.

[0019] Figure 3 This is a side view of the first state of the laser-assisted positioning device for tunnel rebar tying of this utility model.

[0020] Figure 4 is the top view structural schematic diagram of the first state of the tunnel steel bar binding laser auxiliary positioning device.

[0021] Figure 5 is the structural schematic diagram when the guide rail of the tunnel steel bar binding laser auxiliary positioning device is inclined.

[0022] Figure 6 is the front view structural schematic diagram of the second state of the tunnel steel bar binding laser auxiliary positioning device.

[0023] Figure 7 is the top view structural schematic diagram of the second state of the tunnel steel bar binding laser auxiliary positioning device.

[0024] Figure 8 is the structural schematic diagram of the A part in the figure. Figure 2

[0025] Figure 9 is the structural schematic diagram of the B part in the figure. Figure 5

[0026] Figure 10 is the side view arrangement structural schematic diagram of the tunnel steel bar binding laser auxiliary positioning device.

[0027] The various labels in the figure represent: 1, support; 11, first sliding groove; 2, laser emitter; 21, laser line; 3, detection piece; 4, steel bar; 5, angle adjusting mechanism; 51, bolt; 52, limiting seat; 53, guide groove; 54, connecting plate; 55, adjusting screw; 6, first mounting piece; 61, guide rail; 62, adjusting block; 7, second mounting piece; 71, second sliding groove; 8, inverted arch formwork; a, concrete pouring area; b, steel bar binding area. DETAILED DESCRIPTION

[0028] The utility model will be further described in detail below in combination with the description and specific embodiments of the drawings.

[0029] In the description of the utility model, it is understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0030] ​​In the utility model, unless another explicit provision and limitation, the terms "assemble", "connect", "connect", "fix" and other terms should be broad sense, for example, can be fixed connection, also can be detachable connection, or integrated; can be mechanical connection, also can be electrical connection; can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication or two element interaction. For ordinary skilled in the art, the above terms can be understood according to the specific circumstances the specific meaning of the utility model.

[0031] Figures 1 to 10 An embodiment of the tunnel reinforcing bar binding laser auxiliary positioning device is shown, the inverted arch layer reinforcing bar binding laser auxiliary positioning device of the embodiment, including support 1, the laser emitter 2 for generating the laser line 21 of the height of the end of the positioning reinforcing bar 4, the detection piece 3 for detecting the height of the end of the reinforcing bar 4 and alarm module (shown in the figure), laser emitter 2 and detection piece 3 are located on support 1, and detection piece 3 is electrically connected with alarm module.

[0032] The tunnel reinforcing bar binding laser auxiliary positioning device, laser emitter 2 can emit laser line 21, as the height reference of reinforcing bar 4 binding, help worker to position the height after reinforcing bar 4 binding, can reduce the positioning time and positioning difficulty of worker when reinforcing bar 4 binding, is favorable for improving the quality and efficiency of reinforcing bar 4 binding, in addition, detection piece 3 can detect the height of reinforcing bar 4, when detection piece 3 detects that the binding height of reinforcing bar 4 is not in the allowable range (the binding height allowable range of the embodiment is that the height of reinforcing bar 4 is lower than detection piece 3), will send a signal to alarm module, and alarm module issues an alarm to remind worker to adjust the binding height, more favorably improve the accuracy of reinforcing bar 4 positioning and improve the quality after reinforcing bar 4 binding.

[0033] It should be noted that, in the embodiment, support 1 is installed on inverted arch formwork 8 (see Figure 1 And Figure 10 ), of course, in other embodiments, it can also be installed on the tunnel bottom wall or other equipment;Alarm module can be in the form of sound alarm, light alarm or sound and light combination alarm, and laser emitter 2 can be manually opened by manual to emit laser line 21, or can be opened by the matched remote control device to emit laser line 21.

[0034] Referring to Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 、 Figure 8 And Figure 9, further, in the embodiment, the support 1 is provided with an angle adjusting mechanism 5 for adjusting the inclination angle of the laser emitter 2. In the case of inclination of the support 1, the inclination angle of the laser emitter 2 can be adjusted through the angle adjusting mechanism 5, so that the laser emitter 2 can emit a horizontal laser line 21, improving the applicability. As a preferred embodiment, the laser emitter 2 is arranged on the first mounting member 6, one end of the first mounting member 6 is hinged to the support 1, the angle adjusting mechanism 5 includes a latch 51 and a limiting seat 52 arranged on the support 1, the limiting seat 52 is provided with an arc-shaped guide groove 53, the latch 51 penetrates the guide groove 53 and the other end of the first mounting member 6, the limiting seat 52 is provided with a connecting plate 54 at both ends, the connecting plate 54 is provided with an adjusting screw 55 penetratingly and threadedly connected with the adjusting screw 55, the adjusting screw 55 abuts against the first mounting member 6, the adjusting screw 55 can be rotated to make the adjusting screw 55 move axially to push the first mounting member 6 to rotate around the hinge point of the first mounting member 6 and the support 1, so as to change the angle of the laser line 21 emitted by the laser emitter 2, the latch 51 and the arc-shaped guide groove 53 are beneficial to ensure the stability of the first mounting member 6 during rotation, and the structure is simple and reliable.

[0035] Referring to Figure 2 , Figure 3 , Figure 5 and Figure 6 , further, in the embodiment, the height of the laser emitter 2 on the first mounting member 6 is adjustable, which can meet the auxiliary positioning needs of steel bars 4 binding in various situations. Specifically, the first mounting member 6 is provided with a vertical guide rail 61, the guide rail 61 is provided with a slidable adjusting block 62, the laser emitter 2 is arranged on the adjusting block 62, and the height of the laser emitter 2 is changed by sliding the adjusting block 62 on the guide rail 61. Preferably, in the embodiment, a plurality of first lock holes (not shown in the figure) are arranged at intervals along the length direction of the guide rail 61, the adjusting block 62 is provided with a second lock hole (not shown in the figure), and when the first lock hole is aligned with the second lock hole, the adjusting block 62 is fixed on the guide rail 61 by inserting a lock pin. Of course, in other embodiments, an electromagnetic chuck can also be arranged on the adjusting block 62, and after the adjusting block 62 reaches a set position, the electromagnetic chuck is powered to be adsorbed on the guide rail 61, realizing the fixation of the adjusting block 62.

[0036] Referring to Figures 1 to 7 , in the embodiment, the support 1 is provided with a rotatable second mounting member 7, the detection member 3 is arranged at the end of the second mounting member 7 away from the support 1, and the height of the detection member 3 can be changed by rotating the second mounting member 7, so as to adapt to the binding needs of steel bars 4 of different heights, and the adaptability is good. At the same time, the detection member 3 is arranged at the end of the second mounting member 7 away from the support 1, which can avoid the interference of the components on the support 1 to the detection of the height of the steel bar 4 by the detection member 3. The second mounting member 7 can also be rotated to be parallel to the height direction of the support 1, preventing the second mounting member 7 from colliding with the inner wall of the tunnel during transportation and installation.

[0037] Referring to Figure 2 , Figure 5 and Figure 6 , in this embodiment, the bracket 1 is provided with a vertical first sliding groove 11, and the second mounting member 7 is provided with a horizontal second sliding groove 71, and the bracket 1 and the second mounting member 7 are connected by a fastener penetrating the first sliding groove 11 and the second sliding groove 71, and the second mounting member 7 can adjust the vertical height on the bracket 1, and after adjustment, the second mounting member 7 is fixed on the bracket 1 by the fastener to change the installation height of the second mounting member 7 more flexibly, and the use is more flexible, specifically, the fastener can be a double-headed bolt, by tightening the nuts of the two heads of the double-headed bolt, the second mounting member 7 can be fixed on the bracket 1, and by loosening the nuts of the two heads of the double-headed bolt, the double-headed bolt can slide vertically along the first sliding groove 11 to change the vertical height of the second mounting member 7, and the structure is simple and reliable.

[0038] Referring to Figures 1 to 7 , in this embodiment, the laser emitter 2 is provided with a plurality of vertical intervals, and the detection member 3 is also provided with a plurality of corresponding arrangements corresponding to the laser emitter 2, specifically, the height of the detection member 3 is greater than the height of the laser line 21 emitted by the corresponding laser emitter 2, and the binding of the plurality of steel bars 4 can be monitored at the same time, which is beneficial to speed up the construction efficiency of the steel bar 4 binding.

[0039] Referring to Figure 3 , further, in this embodiment, the bracket 1 includes two oppositely arranged frames, the upper ends and the lower ends of the two frames are connected by a connecting member, and the first mounting member 6 is located between the two frames, which is beneficial to prevent the laser emitter 2 from being bumped, and also can reduce the risk of concrete splashing to the laser emitter 2 during pouring.

[0040] The use method of the tunnel steel bar binding laser auxiliary positioning device of this embodiment is as follows: after the bracket 1 is in place, first, turn on the laser emitter 2. Then, rotate the adjusting screw 55 to adjust the inclination angle of the first mounting member 6, and ensure that the laser line 21 emitted by the laser emitter 2 is in a horizontal state. Then, adjust the height of the adjusting block 62, so that the height of the laser line 21 emitted by the laser emitter 2 is consistent with the required height after the steel bar 4 is bound. After rotating the second mounting member 7 and suspending one end of the second mounting member 7 provided with the detection member 3 from the bracket 1, adjust the height of the second mounting member 7 and lock the position by the fastener. Finally, the workers perform the steel bar 4 binding operation according to the laser emitted by the laser emitter 2 and the alarm emitted by the alarm module.

[0041] Although the utility model has disclosed as above with preferable embodiments, however, not to limit the utility model. Any skilled person in the art, without departing from the utility model technical scheme range, can utilize the above disclosed technical content to make many possible changes and modifications to the utility model technical scheme, or modify as equivalent variation equivalent embodiment. Therefore, any simple modification, equivalent variation and modification made to the above embodiments according to the technical essence of the utility model, which does not depart from the content of the utility model technical scheme, should fall within the scope of the utility model technical scheme protection.

Claims

1. A laser-assisted positioning device for tunnel rebar tying, characterized in that: The device includes a bracket (1), a laser emitter (2) for generating a laser line (21) to position the height of the end of the reinforcing bar (4), a detection element (3) for detecting the height of the end of the reinforcing bar (4), and an alarm module. The laser emitter (2) and the detection element (3) are mounted on the bracket (1), and the detection element (3) is electrically connected to the alarm module.

2. The laser-assisted positioning device for tunnel rebar tying according to claim 1, characterized in that: The bracket (1) is provided with an angle adjustment mechanism (5) for adjusting the tilt angle of the laser emitter (2).

3. The laser-assisted positioning device for tunnel rebar tying according to claim 2, characterized in that: The laser emitter (2) is mounted on the first mounting member (6), one end of which is hinged to the bracket (1). The angle adjustment mechanism (5) includes a pin (51) and a limiting seat (52) mounted on the bracket (1). The limiting seat (52) is provided with an arc-shaped guide groove (53). The pin (51) passes through the guide groove (53) and the other end of the first mounting member (6).

4. The laser-assisted positioning device for tunnel rebar tying according to claim 3, characterized in that: The limiting seat (52) has connecting plates (54) at both ends. An adjusting screw (55) is threaded through the connecting plate (54) and is threadedly connected to the adjusting screw (55). The adjusting screw (55) abuts against the first mounting part (6).

5. The laser-assisted positioning device for tunnel rebar tying according to claim 3, characterized in that: The height of the laser emitter (2) on the first mounting (6) is adjustable.

6. The laser-assisted positioning device for tunnel rebar tying according to claim 5, characterized in that: The first mounting component (6) is provided with a vertically arranged guide rail (61), and the guide rail (61) is provided with a slidable adjustment block (62), and the laser emitter (2) is located on the adjustment block (62).

7. The laser-assisted positioning device for tunnel rebar tying according to any one of claims 1 to 6, characterized in that: The bracket (1) is provided with a rotatable second mounting component (7), and the detection component (3) is located at the end of the second mounting component (7) away from the bracket (1).

8. The laser-assisted positioning device for tunnel rebar tying according to claim 7, characterized in that: The bracket (1) is provided with a vertical first slide groove (11), and the second mounting member (7) is provided with a horizontal second slide groove (71). The bracket (1) and the second mounting member (7) are connected by fasteners passing through the first slide groove (11) and the second slide groove (71).

9. The laser-assisted positioning device for tunnel rebar tying according to any one of claims 1 to 6, characterized in that: The laser emitter (2) is arranged in multiple vertical intervals, and the detection element (3) is also arranged in multiple ways and corresponding to the laser emitter (2).

10. The laser-assisted positioning device for tunnel rebar tying according to claim 9, characterized in that: The height of the detection element (3) is greater than the height of the laser line (21) emitted by the corresponding laser emitter (2).

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