Portable ultrasonic data driving and collecting device
By designing an automatic supply and scraping structure for coupling agent in a portable ultrasonic data drive and acquisition device, the problem of time-consuming and labor-intensive manual application of coupling agent is solved, realizing automatic application and cleaning, and improving detection efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-03-20
AI Technical Summary
Manually applying coupling agent is time-consuming and labor-intensive, resulting in low detection efficiency.
A portable ultrasonic data driving and acquisition device was designed, comprising a substrate, a probe body, a coating, a damping rod, a baffle plate, and a tube. The device automatically supplies coupling agent through pressure on the coating and removes excess coupling agent during the coating process, thus achieving automatic coating and cleaning.
It improves the accuracy and efficiency of ultrasound data acquisition, reduces manual operation, saves time and effort, and enhances ease of use.
Smart Images

Figure CN224019760U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ultrasonic data drive collection technical field, concretely is portable ultrasonic data drive and collection device. BACKGROUND
[0002] The existing portable ultrasonic data drive and collection device are directly contacted with the metal body when using to carry out flaw detection, and in order to improve the detection accuracy, the metal probe surface is usually smeared by artificial coupling agent. Artificial smearing coupling agent is time-consuming and laborious, and the detection efficiency is low.
[0003] Therefore, the utility model provides portable ultrasonic data drive and collection device to solve above -mentioned problem. UTILITY MODEL CONTENTS
[0004] The utility model solves the technical problem that artificial smearing coupling agent is time-consuming and laborious, and the detection efficiency is low.
[0005] The utility model provides the following technical scheme: portable ultrasonic data drive and collection device, including base body, probe body, coating, damping rod, baffle and pipe body, the probe body is fixedly installed on the base body, the pre-coating cavity is set up in the base body, the fixed section of damping rod is fixedly installed in the pre-coating cavity, and the coating is rotatably installed between adjacent damping rods, the telescopic section of damping rod is fixedly installed with baffle, the pipe body is fixedly installed in the pre-coating cavity, the pipe body is divided into longitudinal section and horizontal section, the horizontal section is parallel with the coating, a plurality of electromagnetic valves are fixedly installed in the outlet, and the baffle is sealed and penetrates to the inside of the horizontal section of pipe body.
[0006] The coating horizontal plane exceeds the surface of the probe body away from the base body.
[0007] The baffle surface is provided with a communication hole for communicating the horizontal section.
[0008] The telescopic section is fixedly installed with a scraping body on the reverse rotation side of the coating of the horizontal section.
[0009] The surface of the telescopic section is fixedly installed with a rack, the inner wall of the pre-coating cavity is fixedly installed with a support rod, the surface of the support rod is rotatably installed with a winch, the end of the winch is fixedly installed with a gear wheel engaged with the rack, the surface of the winch is fixedly wound with a wire body, and the other end of the wire body is fixedly connected with the surface of the scraping body.
[0010] The diameter of the gear wheel is less than the winch.
[0011] The utility model has the advantages of the following:
[0012] The utility model discloses in using through the coating body under pressure can control the barrier plate movement realizes the automatic supply coupling agent, and can be in the moving path on the pre -automatic smearing coupling agent, in improving the accuracy of ultrasonic data acquisition, still can drive the scraping body to move in the coating body under the force, thereby in the use process not contact guarantee the effect that the coating body smears coupling agent, thereby need not manual smearing cleaning time -saving laborsaving convenient to use, improve use efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the following will be briefly introduced the drawings needed to be used in the specific embodiment or prior art description, obviously, the following description in the drawings is some embodiments of the utility model, for those skilled in the art, under the premise of not creating labor, can also obtain other drawings according to these drawings.
[0014] Figure 1 It is the overall structure schematic diagram of the utility model;
[0015] Figure 2 It is the state schematic diagram of not using of the utility model;
[0016] Figure 3 It is the structure schematic diagram of the utility model to the metal body carries out ultrasonic flaw detection.
[0017] In the drawing: 1, base body;11, pre-coating cavity;12, storage cavity;2, probe body;3, coating body;4, damping rod;41, telescopic section;42, fixed section;5, barrier plate;51, communication hole;6, pipe body;61, longitudinal section;62, transverse section;63, auxiliary rod;7, scraping body;71, rack;72, support rod;73, winch;74, gear;75, wire body;8, metal body. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantage of the embodiment of the utility model more clear, the following will be combined with the drawings, and the technical scheme in the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiment. Therefore, the following detailed description of the embodiment of the utility model is not intended to limit the scope of the claimed utility model, but only represents some embodiments of the utility model. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creating labor are within the scope of the utility model protection.
[0019] It should be noted that: similar signs and letters indicate similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0020] In the description of the utility model, it needs to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external", "back" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, or it is the orientation or position relation of the utility model product when using usually. The term is only for the convenience of describing the utility model and simplifying the description, and is not indicated or implied that the indicated device or element must have a particular orientation, a particular orientation structure and operation, therefore it cannot be understood as the limitation of the utility model.
[0021] It also needs to explain that, in the description of the utility model, unless otherwise explicitly specified and limited, the term "set", "installation", "connected", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For the person skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific situation.
[0022] In view of the technical problems of time-consuming and laborious manual coupling agent, low detection efficiency, the embodiment of the present disclosure provides a portable ultrasonic data driving and collecting device, which comprises a base body 1, a probe body 2, a coating body 3, a damping rod 4, a blocking plate 5 and a pipe body 6, the probe body 2 is fixedly installed on the base body 1, a pre-coating cavity 11 is formed in the base body 1, the probe body 2 is fixedly installed on any inner wall surface of the pre-coating cavity 11, the damping rod 4 is fixedly installed in the pre-coating cavity 11, the coating body 3 is rotatably installed between adjacent damping rods 4, the damping rod 4 comprises a telescopic section 41 and a fixed section 42, one end of the fixed section 42 is fixedly connected with the pre-coating cavity 11, the telescopic section 41 is slidably installed in the fixed section 42, the blocking plate 5 is fixedly installed on the surface of the telescopic section 41, the pipe body 6 is fixedly installed in the pre-coating cavity 11, the pipe body 6 is divided into a longitudinal section 61 and a transverse section 62, the transverse section 62 is parallel to the coating body 3, a plurality of flow outlets 63 are formed in the surface of the transverse section 62, and the blocking plate 5 is sealingly penetrated into the inside of the transverse section 62 of the pipe body 6.
[0023] The inner wall of the pre-coating cavity 11 is fixed with the transverse section 62 through a horizontal auxiliary rod 63.
[0024] The coating body 3 exceeds the surface of the probe body 2 away from the base body 1 in horizontal plane.
[0025] It needs to be explained that the probe body 2 adopts the ultrasonic probe in the prior art, and the software algorithm in the prior art is used to perform ultrasonic flaw detection on the metal body 8.
[0026] In the process of detecting the damage of the metal body 8, the operator pastes the probe body 2 in the base body 1 to the metal body 8, in the process of pasting the probe body 2 to the metal body 8, the coating body 3 is pressed to move upward, thereby driving the blocking plate 5 to move upward to open the horizontal section 62, so that the coupling agent can flow into the horizontal section 62 from the vertical section 61 and flow out from the flow outlet 63 to the surface of the coating body 3. After the coupling agent flows to the surface of the coating body 3, the operator moves the base body 1, thereby driving the coating body 3 to move and at the same time smearing the coupling agent on the surface of the metal body 8, and the metal probe is located behind the moving path of the coating body 3 to contact the coupling agent and detect the metal body 8 by ultrasonic waves. Therefore, in the process of using the portable ultrasonic data driving and collecting device in the embodiment of the present disclosure, automatic supply of the coupling agent and automatic smearing can be realized, which facilitates the use, improves the detection efficiency of ultrasonic detection and the accuracy of ultrasonic data collection.
[0027] It should be noted that the base body 1 is provided with a storage cavity 12 for containing the coupling agent, and the coupling agent can be driven and delivered into the pipe body 6 by the pump body in the prior art. Containing or storing the coupling agent and delivering the coupling agent all belong to very mature technologies in the prior art, which will not be described in detail here.
[0028] The fixed section 42 of the damping rod 4 contains a spring, and in the normal state without force, the spring in the fixed section 42 lifts the telescopic section 41, so that the blocking plate 5 is kept in the state of blocking the horizontal section 62.
[0029] The damping rod 4 is an adjustable damping rod in the prior art.
[0030] It should be particularly noted that the stroke of the damping rod 4 is fixed, and after the telescopic section 41 is completely retracted into the fixed section 42, the coating body 3 is coplanar with the lower surface of the probe body 2, and the communication hole 51 is aligned and communicated with the horizontal section 62.
[0031] The damping rod adopts the HB-12-10-N or HB-15-25-N type produced by a certain company, and the stroke is 10mm-25mm.
[0032] In the unused state, the damping rod 4 is in the extended state, so that the blocking plate 5 blocks the horizontal section 62, preventing the coupling agent from entering the horizontal section 62 in the unused state.
[0033] The surface of the blocking plate 5 is provided with a communication hole 51 communicating with the horizontal section 62. Through the communication hole 51 provided on the surface of the blocking plate 5, the communication hole 51 can be aligned with the pipeline space inside the horizontal section 62 during the process of moving the damping rod 4 and the blocking plate 5 under the pressure of the coating body 3, so that the horizontal section 62 remains unobstructed. In the unpressurized state, the spring lifts the telescopic section 41 and the blocking plate 5 to block the horizontal section 62, so as to prevent the coupling agent from entering the horizontal section 62 when not in use.
[0034] It should be particularly pointed out that after the blocking plate 5 blocks the horizontal section 62, the coupling agent in the horizontal section 62 flows out, and the coupling agent in the longitudinal section 61 and the storage cavity 12 is in a sealed state, so as not to solidify easily. The longitudinal section 61 is detachably connected at both ends by threads, so as to be able to be cleaned after long-term use, avoiding blockage inside the longitudinal section 61. In order to cooperate with the disassembly of the longitudinal section 61, the pre-coating cavity is provided with an opening 13, so as to disassemble and take out the longitudinal section 61 through the opening 13.
[0035] The pre-coating cavity 11 is rotatably provided with a scraping body 7, which is located on the side opposite to the rotating side of the coating body 3 of the horizontal section 62.
[0036] After the coating body 3 rotates to the surface of the metal body 8 to apply the coupling agent, the coating body 3 contacts the scraping body 7, and the coupling agent on the surface of the coating body 3 is scraped off by the scraping body 7, so as to keep the surface of the coating body clean.
[0037] It should be pointed out that the scraping body 7 can be installed by any rotating installation method in the prior art.
[0038] The surface of the telescopic section 41 is fixedly provided with a rack 71, the inner wall of the pre-coating cavity 11 is fixedly provided with a support rod 72, the surface of the support rod 72 is rotatably provided with a winch 73, the end of the winch 73 is fixedly provided with a gear 74 engaged with the rack 71, the surface of the winch 73 is fixedly wound with a wire body 75, and the other end of the wire body 75 is fixedly connected with the surface of the scraping body 7.
[0039] When the coating body 3 is pressed to move upwards, the damping rod 4 and the blocking plate 5 are also moved upwards, so that the rack 71 on the surface of the blocking plate 5 drives the meshed gear 74 to rotate, and the rotating gear 74 drives the winch 73 to rotate, so that the winch 73 rotates to wind the wire body 75, and the wire body 75 pulls the scraper body 7, so that the scraper body 7 moves away from the coating body 3, thereby ensuring that the scraper body 7 does not contact the coating body 3 during the rotation of the coating body 3 to apply the coupling agent to the surface of the metal body 8, so that the surface of the coating body 3 is full of the coupling agent, and the surface of the metal body 8 is conveniently coated.
[0040] The scraper body 7 is rotatably installed in the inner wall of the pre-coating cavity 11 through a rotating shaft, and a coil spring is fixedly installed between the rotating shaft 7 and the inner wall of the pre-coating cavity 11. When the coating body 3 is not pressed after use, the coil spring helps to ensure that the scraper body 7 stably adheres to the coating body 3, so that the scraper body 7 conveniently scrapes the surface of the coating body 3.
[0041] The diameter of the gear 74 is smaller than that of the winch 73, so that the number of rotation of the gear 74 is increased during the upward movement of the rack 71, the number of rotation of the winch 73 is increased, the length of the winding wire body 75 is increased, and the first scraper body can move away from the coating body 3 during the application of the coupling agent to the coating body 3.
[0042] During the detection of the damage of the metal body 8, the operator attaches the probe body 2 in the base body 1 to the metal body 8, and during the attachment of the probe body 2 to the metal body 8, the coating body 3 is pressed to move upwards to overcome the resistance of the spring and move into the fixed section 42, so that the blocking plate 5 is moved upwards to align the communication hole 51 with the internal space of the horizontal section 62 to open the horizontal section 62, so that the coupling agent can flow from the vertical section 61 into the horizontal section 62 and flow out of the outlet 63 to the surface of the coating body 3.
[0043] When the coating body 3 is driven to move up into the fixed section 42 against the resistance of the spring, the rack 71 on the surface of the telescopic section 41 drives the meshed gear 74 to rotate, so that the winch 73 is driven to rotate by the rotating gear 74, so that the winch 73 rotates to wind the wire body 75, and the wire body 75 pulls the scraper body 7, so that the scraper body 7 moves away from the coating body 3, so as to ensure that the scraper body 7 does not contact the coating body 3 during the process of rotating the coating body 3 to apply the coupling agent to the surface of the metal body 8, so that the surface of the coating body 3 is full of the coupling agent, and the surface of the metal body 8 is conveniently applied.
[0044] After the coupling agent flows to the surface of the coating body 3, the operator moves the base body 1 to drive the coating body 3 to move and apply the coupling agent to the surface of the metal body 8, and the probe body 2 is located behind the coating body 3 to contact the coupling agent and the metal body 8 and perform ultrasonic detection on the metal body 8. While the probe body 2 performs ultrasonic detection on the metal body 8, the second scraper removes the coupling agent on the surface of the metal body 8 behind the probe body 2, so as to avoid manual cleaning again, saving time and effort.
[0045] After use, the coating body 3 drives the damping rod 4, the blocking plate 5, the rack 71 and the winch 73 to reset, so that the winch 73 loosens the wire body 75 to reset the first scraper, so that the first scraper is tightly attached to the coating body 3, so that the coating body 3 can be rotated and the coupling agent on the surface of the coating body 3 is scraped by the first scraper, so that the coupling agent is automatically applied during use, and the coupling agent is automatically cleaned after use, so as to conveniently keep the whole clean and facilitate next use.
[0046] Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A portable ultrasonic data driving and acquisition device, comprising a substrate (1), a probe body (2), a coating (3), a damping rod (4), a barrier plate (5), and a tube (6), wherein the probe body (2) is fixedly mounted on the substrate (1), characterized in that: The substrate (1) has a pre-coating cavity (11) inside. Damping rods (4) are symmetrically fixedly installed in the pre-coating cavity (11). Coatings (3) are rotatably installed between adjacent damping rods (4). The damping rods (4) include a telescopic section (41) and a fixed section (42). One end of the fixed section (42) is fixedly connected to the pre-coating cavity (11). The telescopic section (41) is slidably installed in the fixed section (42). A baffle plate (5) is fixedly installed on the surface of the telescopic section (41). A tube (6) is fixedly installed on the inner wall of the pre-coating cavity (11). The tube (6) is divided into a longitudinal section (61) and a transverse section (62). The transverse section (62) is parallel to the coating (3). Multiple outlets (63) are opened on the surface of the transverse section (62). The baffle plate (5) seals and penetrates into the transverse section (62) of the tube (6).
2. The portable ultrasound data driving and acquisition device according to claim 1, characterized in that: The coating (3) extends horizontally beyond the probe body (2) and away from the surface of the substrate (1).
3. The portable ultrasound data driving and acquisition device according to claim 2, characterized in that: The surface of the barrier plate (5) is provided with a connecting hole (51) for connecting the transverse segment (62).
4. The portable ultrasound data driving and acquisition device according to claim 3, characterized in that: The inner wall of the pre-coating cavity (11) is rotatably mounted with a scraper (7), which is located on the opposite side of the coating body (3) of the transverse section (62).
5. The portable ultrasound data driving and acquisition device according to claim 4, characterized in that: A rack (71) is fixedly installed on the surface of the telescopic section (41), a support rod (72) is fixedly installed on the inner wall of the pre-coating cavity (11), a winch (73) is rotatably installed on the surface of the support rod (72), a gear (74) that meshes with the rack (71) is fixedly installed at the end of the winch (73), a wire (75) is fixedly wound on the surface of the winch (73), and the other end of the wire (75) is fixedly connected to the surface of the scraper (7).
6. The portable ultrasound data driving and acquisition device according to claim 5, characterized in that: The diameter of the gear (74) is smaller than that of the winch (73).