Guide groove cleaning and checking equipment
The intelligent detection and mobile cleaning functions of the guide trough cleaning and inspection equipment have solved the problem of time-consuming and labor-intensive inspection of steel bar accumulation in the guide trough of the wire rod production line, and have achieved efficient positioning and cleaning of foreign objects in the guide trough, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-20
AI Technical Summary
The accumulation of steel bars in the guide troughs of the wire rod production line necessitates opening all guide troughs for inspection, which is time-consuming, labor-intensive, and affects production efficiency.
Design a guide channel cleaning and inspection device, including a pusher, a motor, a power supply, a control module, an alarm, a camera, and a lighting lamp. It can move within the guide channel to perform intelligent detection, transmit data in real time through the camera and analyze it on a smart terminal, use the motor to drive the pusher to move, and combine the alarm and control module to achieve intelligent interaction, locate and remove foreign objects.
This technology enables inspections to be completed without opening the guide channel, improving production efficiency and reducing manpower consumption. It also allows for real-time monitoring of the inside of the guide channel and precise location and removal of foreign objects through a smart terminal.
Smart Images

Figure CN224020323U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metallurgical technical field, concretely relates to a guide groove cleaning inspection equipment. BACKGROUND
[0002] The wire rod production line guide groove length is about 100 meters, when the steel bar is left in the guide groove when the steel is stacked or pulled, all the guide grooves on the site need to be opened, first to take out the steel bar, second to check the guide groove to ensure that there is no residual steel bar in the guide groove to avoid the steel stacking. It is very time-consuming and laborious to close the guide groove after opening it, which greatly restricts the production efficiency on the site. CONTENT OF THE UTILITY MODEL
[0003] The utility model discloses a guide groove cleaning inspection equipment, and the inside of the guide groove is intelligently detected, the whole line guide groove does not need to be opened and checked, and the production efficiency on the site is improved.
[0004] TECHNICAL SCHEME: In order to realize the purpose of the utility model, the utility model adopts the following technical scheme:
[0005] The guide groove cleaning inspection equipment comprises a propeller, a motor, a power supply, a control module, an alarm, a camera, an illuminating lamp and a cover shell.
[0006] The illuminating lamp and the camera are arranged at the head of the guide groove cleaning inspection equipment respectively, the camera is used for recording the guide groove internal environment detection data and transmitting the detection data to the control module, and the illuminating lamp is used for assisting the camera to record the guide groove internal condition.
[0007] The control module is electrically connected with the motor, the camera and the alarm respectively, and the control module is used for transmitting the detection data to the intelligent terminal in real time.
[0008] The control module receives the control command from the intelligent terminal, sends a control signal to the alarm, and the alarm alarms according to the control signal.
[0009] The control module receives the control command from the intelligent terminal, sends a control signal to the motor, and is used for intelligently regulating and controlling the motor.
[0010] The propeller is arranged at the tail of the guide groove cleaning inspection equipment and is electrically connected with the motor, the propeller moves forward or backward under the driving of the motor, and then pushes the guide groove cleaning inspection equipment forward or backward.
[0011] The power supply is electrically connected with the propeller, the motor, the control module, the alarm, the camera and the illuminating lamp respectively, and supplies power for each component of the guide groove cleaning and inspection equipment.
[0012] As a further preferred embodiment of the present application, the guide groove cleaning and inspection equipment adopts a cylindrical structure.
[0013] As a further preferred embodiment of the present application, the diameter of the cylindrical structure is 10 mm.
[0014] As a further preferred embodiment of the present application, the guide groove cleaning and inspection equipment is provided with a replaceable battery compartment in the middle, and a battery is used as the power supply of the inspection equipment, so as to reduce the size of the equipment and facilitate carrying.
[0015] As a further preferred embodiment of the present application, the illuminating lamp is a ring-shaped illuminating lamp, and the camera is arranged inside the ring-shaped illuminating lamp.
[0016] As a further preferred embodiment of the present application, the propeller is a spiral propeller.
[0017] Advantages: Compared with the prior art, the technical scheme of the present application has the following advantages:
[0018] The present application provides a guide groove inspection equipment which can move in a closed guide groove to complete the inspection work of the guide groove without opening all the guide grooves. The front part of the present application is a ring-shaped illuminating lamp, and the camera can observe the front situation. The equipment is moved forward or backward along the guide groove until the end point, and when foreign matter is found in the guide groove, only the current section of the guide groove is disassembled at the foreign matter point and cleaned, so as to avoid the situation of disassembling and inspecting all the guide grooves, saving time and effort. The equipment moves in the guide groove, and the situation in the guide groove is transmitted to the intelligent terminal through the camera, so that the technician can see and analyze the internal situation of the guide groove through the intelligent terminal, and realize intelligent interaction through the control instruction. This process does not need to open and inspect the guide groove of the whole wire production line. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a structural schematic view of the present application.
[0020] Among them, 1-illuminating lamp, 2-camera, 3-alarm, 4-control module, 5-power supply, 6-motor, 7-propeller, 8-transparent cover. DETAILED DESCRIPTION
[0021] The technical scheme of the present application will be further described below in combination with the drawings and examples.
[0022] The embodiment makes a cylindrical guide groove inspection device which can move in the closed guide groove, the head of the guide groove inspection device is provided with a camera and illumination, the middle is provided with a battery and a sound alarm, and the tail is a spiral advancing hub which pushes the device to move forward, so that the inspection of the guide groove is completed without opening all the guide grooves.
[0023] The guide groove cleaning and inspection device has the structure as shown in the drawing Figure 1 The propeller, the motor, the power supply, the control module, the alarm and the camera are located inside the transparent cover shell.
[0024] The camera is used for recording the internal environment detection data of the guide groove and transmitting the detection data to the control module, and the illumination lamp is used for assisting the camera to record the internal situation of the guide groove. The control module is electrically connected with the motor, the camera and the alarm respectively. The control module is used for transmitting the detection data to the intelligent terminal in real time. The control module receives the control command from the intelligent terminal, sends a control signal to the alarm, and the alarm alarms according to the control signal. The control module receives the control command from the intelligent terminal, sends a control signal to the motor, and is used for intelligently regulating and controlling the motor. The propeller is arranged at the tail of the guide groove cleaning and inspection device and is electrically connected with the motor. The propeller moves forward or backward under the driving of the motor, and then pushes the guide groove cleaning and inspection device to move forward or backward. The power supply is electrically connected with the propeller, the motor, the control module, the alarm, the camera and the illumination lamp respectively, and supplies power for each component of the guide groove cleaning and inspection device.
[0025] The utility model discloses a cylindrical structure, and the diameter is 10mm diameter. The front part is annular illumination lamp, and the middle of illumination lamp is empty, and it is convenient for camera to observe the front situation. In the embodiment, the propeller is spiral propeller. The middle of the guide groove cleaning and inspection device is provided with replaceable battery compartment, adopts the battery as the power supply of inspection device, and the battery is used as the power supply of inspection device, and the equipment volume is reduced, and it is convenient to carry. The illumination lamp is annular illumination lamp, and the middle of illumination lamp is empty, and the camera is arranged in the annular illumination lamp.
[0026] The utility model discloses a working principle as follows: first, open a section of guide groove, place the guide groove cleaning and inspection equipment on the guide groove, and turn on the annular illuminating lamp. The intelligent terminal issues a control command to start the motor, and the helical propeller rotates under the drive of the motor. Through the friction between the helical propeller and the guide groove, the equipment moves forward or backward. The camera records the situation inside the guide groove and transmits it to the intelligent terminal (such as a mobile phone APP) in real time. When foreign matter is found in the guide groove (such as residual steel bars in the guide groove) through the intelligent terminal (such as a mobile phone screen), a control command is issued to stop the movement of the equipment, the alarm button on the intelligent terminal is manually clicked, a command is sent to the control module on the equipment to make the alarm on the equipment sound, the specific position of the foreign matter in the guide groove is determined through the alarm sound, then a section of guide groove at the current position is disassembled separately, the foreign matter in the guide groove is taken out, and the guide groove is installed. Then, the equipment is started again to move forward along the guide groove until the end point. When foreign matter is found in the guide groove, only the current section of guide groove at the foreign matter point is disassembled and cleaned. When steel stacking or pulling occurs, the guide groove is disassembled at different positions to pull out the steel bars, avoiding the situation that the guide groove is completely disassembled for inspection, saving time and effort.
Claims
1. A guide channel cleaning and inspection device, characterized in that, include: The system includes a lighting fixture, a camera, a control module, an alarm, a power supply, a motor, a thruster, and a housing, wherein the thruster, the motor, the power supply, the control module, the alarm, and the camera are located inside the housing. The lighting lamp and the camera are respectively installed on the head of the guide channel cleaning and inspection equipment. The camera is used to record the detection data of the internal environment of the guide channel and transmit the detection data to the control module. The control module is electrically connected to the motor, the camera and the alarm respectively, and the control module is used to transmit the detection data to the smart terminal in real time. The control module receives control commands from the smart terminal and sends control signals to the alarm, which then sounds an alarm based on the control signals. The control module receives control commands from the smart terminal and sends control signals to the motor for intelligent regulation of the motor. The thruster is located at the tail of the guide groove cleaning and inspection equipment and is electrically connected to the motor. The thruster moves forward or backward under the drive of the motor to propel the guide groove cleaning and inspection equipment forward or backward. The power supply is electrically connected to the pusher, the motor, the control module, the alarm, the camera, and the lighting lamp, respectively, to power each component of the guide trough cleaning and inspection equipment.
2. The guide groove cleaning and inspection equipment according to claim 1, characterized in that, The guide groove cleaning and inspection equipment adopts a cylindrical structure.
3. The guide groove cleaning and inspection equipment according to claim 2, characterized in that, The diameter of the cylindrical structure is set to 10 mm.
4. The guide groove cleaning and inspection equipment according to claim 1, characterized in that, The guide channel cleaning and inspection equipment has a replaceable battery compartment in the middle, and uses batteries as the power source for the inspection equipment.
5. The guide groove cleaning and inspection equipment according to claim 1, characterized in that, The lighting is a ring-shaped lighting fixture with a hollow center, and the camera is located inside the ring-shaped lighting fixture.
6. The guide groove cleaning and inspection equipment according to any one of claims 1-5, characterized in that, The propeller is a helical propeller.