Simple water-cooling resistor

By designing a corrugated resistor sheet and sealing plate to form an S-shaped cooling channel in the water-cooled resistor, the problems of poor cooling effect and evaporation of insulating liquid in small-volume applications are solved, achieving efficient heat dissipation and cost reduction.

CN224020549UActive Publication Date: 2026-03-20GUANGDONG FULLDE ELECTRONICS +2
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing water-cooled resistors have poor cooling performance in small-volume applications and pose a risk of overheating of the resistor unit due to the evaporation of insulating liquid. Furthermore, existing compact liquid-cooled resistors are relatively expensive.

Method used

The first and second sealing plates are made of insulating materials and are stacked in a layered manner. The resistors are wavy and form alternating first and second flow guiding cavities. There are flow holes between the resistors and the sealing plates to form an S-shaped cooling water channel, which allows the cooling water to directly contact the resistors and increase the contact area.

Benefits of technology

It improves cooling efficiency, reduces costs, and achieves high power density heat dissipation performance in compact applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of resistors, in particular to a simple water-cooling resistor which comprises a first sealing plate and a second sealing plate which are made of insulating materials and are arranged in a laminated mode, and a resistor disc located between the first sealing plate and the second sealing plate, the first sealing plate is a flat plate, and a convex hull is formed in the middle of the second sealing plate in the direction away from the first sealing plate. Therefore, the peripheral sides of the resistor discs are tightly clamped on the peripheral sides of the first sealing plate and the second sealing plate. The middle of the resistor disc is wavy, and wave crests of the wavy shape alternately abut against the inner wall of the first sealing plate and the inner wall of the convex hull, so that a plurality of first flow guide cavities are formed between the resistor disc and the first sealing plate, and a plurality of second flow guide cavities are formed between the resistor disc and the convex hull; and overflowing holes which are arranged in a staggered manner are formed in the side wall of each wave crest of the resistor disc, so that the plurality of first flow guide cavities and the plurality of second flow guide cavities are sequentially communicated in an S shape to form a cooling water channel. Compared with the prior art, the cooling effect is good, the power density is high, the structure is simple and the cost is low.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of resistance, specifically to a simple water -cooled resistance. BACKGROUND

[0002] With the development of power electronics, the use of load is more and more, especially liquid cooling load, has great performance advantage, use is more and more widely, liquid cooling load is also towards small volume direction development, power is more and more big, volume is more and more small. The applicant created the technology with the publication number CN209609063U and the name of a phase change cooling type load box before, the resistance unit is immersed in the phase change liquid medium, in the use process, the phase change liquid medium absorbs the heat of the resistance unit and converts into gaseous medium, the gaseous medium flows to the condenser cooling liquefaction, and then backflows to the container, the phase change liquid medium automatically circulates from the liquid-gas-liquid process, without using the traditional water pump, so the energy consumption is low, the resistance unit is directly immersed in the phase change liquid medium, absorbs heat quickly, and can meet the high heat dissipation demand.

[0003] From the above, the insulation liquid of the existing immersion type water-cooled resistance relies on evaporation and condensation to realize circulation, and the evaporated insulation liquid will leave the container and enter the condenser, therefore, when the resistance unit generates a lot of heat, a large amount of insulation liquid will evaporate, and if the evaporation cannot be condensed back in time, the liquid insulation liquid in the container may be too little, which may cause the risk of overheating of the resistance unit without insulation liquid immersion in a local part.

[0004] Then the applicant developed a compact liquid-cooled resistance disclosed in the Chinese patent document with the publication number CN116031032A, which comprises a sealed container and a resistance unit accommodated in the container. The internal space of the container is divided into a heat exchange zone and a condensation zone. The condensation zone is located above the heat exchange zone. The heat exchange zone is loaded with insulation liquid. The resistance unit is immersed in the heat exchange zone. The resistance unit comprises a plurality of resistance sheets arranged side by side. The plurality of resistance sheets are connected in parallel or in series with each other. The container further comprises a heat conduction mechanism. The heat conduction mechanism comprises a lower heat conduction pipe laid on the surface of the plurality of resistance sheets and an upper heat conduction pipe arranged in the condensation zone. The upper heat conduction pipe and the lower heat conduction pipe are sealed and pass out of the container and are connected to a water supply mechanism to circulate cooling liquid therein. The resistance sheet directly contacts the insulation liquid, has good heat dissipation performance, and the internal insulation liquid only has heat conduction effect and does not participate in external circulation. The amount of insulation liquid used is small, the pollution is small, the stability of cooling use is improved, the use of expensive insulation liquid is reduced, and the cost is reduced.

[0005] The above-mentioned prior art uses insulation liquid as cooling liquid, which can directly contact the resistance and take away heat. However, the above-mentioned resistance has a large volume and is not suitable for some small volume occasions. SUMMARY

[0006] The utility model provides a simple water -cooled resistance.

[0007] To realize above -mentioned purpose, the utility model provides following technical scheme:

[0008] Provide a simple water -cooled resistance, including the first sealing plate and second sealing plate of the laminated arrangement of all being insulating material and the resistance sheet between the first sealing plate and second sealing plate, and the middle part of second sealing plate is shaped with the convex in the direction of far from the first sealing plate, thereby the periphery of resistance sheet is sealedly clamped in the periphery of the first sealing plate and second sealing plate;

[0009] The middle part of resistance sheet is wave -shaped, and the wave crest of wave -shaped is alternately tightly pressed to the inner wall of the first sealing plate and the inner wall of the convex, so that multiple first flow guide cavities are formed between resistance sheet and the first sealing plate, multiple second flow guide cavities are formed between resistance sheet and the convex, and multiple first flow guide cavities and multiple second flow guide cavities are alternately distributed;Each wave crest side wall of resistance sheet is provided with staggered arranged overflow holes, so that multiple first flow guide cavities and multiple second flow guide cavities are sequentially communicated to form cooling water channel in S shape;The first sealing plate and / or second sealing plate are provided with water inlet and outlet communicating both ends of cooling water channel.

[0010] Specifically, the convex is a punch forming structure.

[0011] Specifically, the first sealing plate, the second sealing plate and the resistance sheet are all rectangular sheet, and the convex is rectangular.

[0012] Specifically, the middle part of the resistance sheet is punched and formed with a plurality of strip-shaped flow guide protrusions arranged in a spaced-apart manner, so that the middle part of the resistance sheet is wave-shaped.

[0013] Specifically, the water inlet and outlet are arranged at the convex.

[0014] Specifically, the first sealing plate and the second sealing plate are high-temperature-resistant plastic plates, mica plates or ceramic plates.

[0015] Specifically, a sealing gasket is arranged at the abutting position of the periphery of the first sealing plate, the second sealing plate and the resistance sheet.

[0016] Specifically, the abutting position of the resistance sheet and the first sealing plate and the second sealing plate is an interference fit.

[0017] The utility model has the advantages of:

[0018] Compared with the prior art, the utility model provides a simple water -cooled resistance, and the resistance sheet is shaped to form a cooling water channel, the resistance sheet is directly contacted with the insulating cooling water, the cooling water utilizes the S-shaped resistance sheet, the contact area with the resistance sheet is increased, the cooling effect is good, the power density is high, the structure is simple, and the cost is low. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 This is a schematic diagram of a simplified water-cooled resistor in one of the embodiments.

[0020] Figure 2 This is a perspective view of a simplified water-cooled resistor in the embodiment.

[0021] Figure 3 This is an exploded view of a simplified water-cooled resistor in the embodiment.

[0022] Figure 4 This is a cross-sectional view of a simplified water-cooled resistor in the embodiment.

[0023] Figure 5 for Figure 4 A magnified view of the area circled in the center.

[0024] Figure label:

[0025] First sealing plate 1;

[0026] Second sealing plate 2, protrusion 21, inlet and outlet 22;

[0027] Resistor 3, flow passage 31, current guiding protrusion 32;

[0028] First guide cavity 4, second guide cavity 5. Detailed Implementation

[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0030] This embodiment presents a simplified water-cooled resistor, such as... Figures 1 to 5 As shown, it includes a first sealing plate 1 and a second sealing plate 2, both of which are made of insulating material, and a resistor sheet 3 located between the first sealing plate 1 and the second sealing plate 2. The first sealing plate 1 is a flat plate, and the middle part of the second sealing plate 2 has a protrusion 21 formed in the direction away from the first sealing plate 1, so as to seal the periphery of the resistor sheet 3 in a sealed manner around the first sealing plate 1 and the second sealing plate 2.

[0031] The middle part of the resistor sheet 3 is wavy, and the wavy peaks alternately press against the inner wall of the first sealing plate 1 and the inner wall of the protrusion 21, thereby forming multiple first flow guiding cavities 4 between the resistor sheet 3 and the first sealing plate 1, and multiple second flow guiding cavities 5 between the resistor sheet 3 and the protrusion 21. The multiple first flow guiding cavities 4 and multiple second flow guiding cavities 5 are alternately distributed. Each wavy peak sidewall of the resistor sheet 3 is provided with staggered flow holes 31, thereby connecting the multiple first flow guiding cavities 4 and multiple second flow guiding cavities 5 in an S-shape to form a cooling water channel. The first sealing plate 1 and / or the second sealing plate 2 are provided with inlet and outlet ports 22 connecting the two ends of the cooling water channel.

[0032] Specifically, the convex bump 21 is a punch forming structure.

[0033] Specifically, the first sealing plate 1, the second sealing plate 2 and the resistance sheet 3 are all cuboid sheet shapes, and the convex bump 21 is a rectangular shape.

[0034] Specifically, the middle part of the resistance sheet 3 is punch formed with a plurality of strip-shaped flow guide protrusions 32 arranged in a separated manner, so that the middle part of the resistance sheet 3 is in a wavy shape.

[0035] Specifically, the water inlet and outlet 22 is arranged at the convex bump 21.

[0036] Specifically, the first sealing plate 1 and the second sealing plate 2 are high-temperature-resistant plastic plates, mica plates or ceramic plates.

[0037] Actually, sealing gaskets can be arranged at the abutting positions of the peripheries of the first sealing plate 1, the second sealing plate 2 and the resistance sheet 3.

[0038] Specifically, the abutting positions of the resistance sheet 3 and the first sealing plate 1 and the second sealing plate 2 are in interference fit, and even if liquid seeps through the abutting positions which are not completely sealed, it does not affect the flow of the cooling water along the S-shaped cooling water channel with low resistance.

[0039] In the description of the present application, obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.

[0040] Therefore, the above detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0041] In the description of the present application, it should be noted that the terms "middle", "upper", "lower", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only used for differentiation and cannot be understood as indicating or implying relative importance.

[0042] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, term "arrange", "link", "connect" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected. Can be mechanical connection, can also be electrical connection. Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

Claims

1. A simple water-cooled resistor, characterized by: It includes a first sealing plate (1) and a second sealing plate (2) which are both made of insulating material and are stacked together, and a resistor sheet (3) located between the first sealing plate (1) and the second sealing plate (2). The first sealing plate (1) is a flat plate, and the middle part of the second sealing plate (2) has a protrusion (21) formed in the direction away from the first sealing plate (1), so that the periphery of the resistor sheet (3) is sealed and clamped between the periphery of the first sealing plate (1) and the second sealing plate (2). The middle part of the resistor (3) is wavy, and the wavy peaks alternately press against the inner wall of the first sealing plate (1) and the inner wall of the convex hull (21), thereby forming multiple first flow guiding cavities (4) between the resistor (3) and the first sealing plate (1), and multiple second flow guiding cavities (5) between the resistor (3) and the convex hull (21). The multiple first flow guiding cavities (4) and multiple second flow guiding cavities (5) are alternately distributed. Each wavy peak sidewall of the resistor (3) is provided with staggered flow holes (31), thereby connecting the multiple first flow guiding cavities (4) and multiple second flow guiding cavities (5) in an S-shape to form a cooling water channel. The first sealing plate (1) and / or the second sealing plate (2) are provided with inlet and outlet ports (22) connecting the two ends of the cooling water channel.

2. A simplified water-cooled resistor according to claim 1, characterized in that: The convex hull (21) is a stamped structure.

3. A simplified water-cooled resistor according to claim 1, characterized in that: The first sealing plate (1), the second sealing plate (2), and the resistor sheet (3) are all rectangular flat sheets, and the convex hull (21) is rectangular.

4. A simplified water-cooled resistor according to claim 3, characterized in that: The middle part of the resistor (3) is stamped with multiple elongated flow-guiding protrusions (32) arranged in a separated manner, so that the middle part of the resistor (3) is wavy.

5. A simplified water-cooled resistor according to claim 1, characterized in that: The inlet and outlet (22) are located at the convex bulge (21).

6. A simplified water-cooled resistor according to claim 1, characterized in that: The first sealing plate (1) and the second sealing plate (2) are high-temperature resistant plastic plates, mica plates or ceramic plates.

7. A simplified water-cooled resistor according to claim 1, characterized in that: Sealing gaskets are provided at the periphery of the first sealing plate (1), the second sealing plate (2), and the resistor sheet (3).

8. A simplified water-cooled resistor according to claim 1, characterized in that: The resistor (3) is pressed against the first sealing plate (1) and the second sealing plate (2) with an interference fit.

Citation Information

Patent Citations

  • Compact liquid cooling resistor

    CN116031032A

  • Phase change cooling type load box

    CN209609063U