High-stability new energy automobile charging plug

By combining a heat-conducting plate, a heat sink, and a protective cover, the problem of poor heat dissipation and dust and moisture ingress in the charging plug is solved, achieving efficient heat dissipation and sealing, and extending the service life of the charging plug.

CN224021130UActive Publication Date: 2026-03-20东莞市永晟电线科技股份有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing new energy vehicle charging plugs have poor heat dissipation, and the ventilation holes are prone to allowing dust and moisture to enter, shortening their service life.

Method used

It adopts a combination structure of heat-conducting plate and heat sink, combined with sealing groove and sealing ring to achieve sealing. It uses wave heat-absorbing sheet to expand the contact surface for heat transfer, and heat dissipation is accelerated by cooling fan. At the same time, a protective cover and rubber sleeve are set at the electrical connector to prevent dust and moisture from entering.

Benefits of technology

It improves heat dissipation, enhances the sealing of the charging plug, prevents dust and moisture from entering, extends service life, and protects the electrical connection components.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224021130U_ABST
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Abstract

The utility model discloses a new energy automobile charging plug with high stability, and relates to the technical field of charging plugs, the charging plug comprises a charging plug main body, the left end of the charging plug main body is provided with a power connection head, the outer side of the power connection head is plugged with a protection mechanism, the right end of the charging plug main body is provided with a connecting wire, and the connecting wire is connected with the charging plug main body. And a heat dissipation mechanism is arranged on the front surface of the charging plug main body. With the adoption of the structure, the heat conducting plate is fixed at the fixing groove of the charging plug main body, and the sealing ring on the heat conducting plate is tightly pressed at the sealing groove of the fixing groove under extrusion force, so that the gap is sealed; according to the charging plug, the contact surface can be enlarged, heat in the charging plug body can be rapidly transferred to the cooling fins from the heat conducting plate, the cooling fins with the cooling grooves can rapidly dissipate heat, and meanwhile the cooling fan on the heat conducting plate can further accelerate the cooling effect on the cooling fins.
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Description

Technical Field

[0001] This utility model belongs to the field of charging plug technology, and specifically relates to a highly stable charging plug for new energy vehicles. Background Technology

[0002] New energy vehicles refer to automobiles that use unconventional vehicle fuels as a power source or use conventional vehicle fuels and adopt new on-board power devices, integrating advanced technologies in vehicle power control and drive, resulting in vehicles with advanced technical principles, new technologies, and new structures. Among them, electric vehicles refer to new energy vehicles that use on-board power sources as power sources and use electric motors to drive the wheels. Due to the advantages of electric vehicles such as no pollution, low noise, high energy efficiency, simple structure, and convenient maintenance, electric vehicles have a very good development prospect. At present, the new energy vehicle field is developing rapidly, and electric vehicles or hybrid vehicles are becoming more and more popular.

[0003] A search revealed that Chinese patent CN216231710U discloses a charging plug for a new energy vehicle, comprising a gun housing, a charging head, and a heat sink. The upper surface of the gun housing has a channel, and a moving mechanism is slidably connected inside the channel. The moving mechanism is used to adjust the position of the charging head. The right side of the charging head is electrically connected to a charging cable, which is disposed inside the gun housing. The front and back of the gun housing have mounting holes for installing the heat sink, which is used to dissipate heat outward.

[0004] In the charging plug structure described above, a heat sink with heat dissipation holes is installed at the mounting port on the outside of the gun housing. Although this can provide some heat dissipation protection for the electronic components inside the gun housing, the heat dissipation effect is not significant. Furthermore, while the heat dissipation holes can facilitate heat dissipation, they can also allow dust and moisture to enter, thereby accelerating the aging of the electronic components inside the charging plug body and reducing its service life. Utility Model Content

[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a highly stable charging plug for new energy vehicles to solve the problems mentioned in the background art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A highly stable new energy vehicle charging plug includes a charging plug body, a connector at the left end of the charging plug body, a protective mechanism inserted into the outside of the connector, a connecting wire at the right end of the charging plug body, a heat dissipation mechanism on the front of the charging plug body, and a hanging block fixedly installed at the upper end of the charging plug body.

[0008] The heat dissipation mechanism includes a square hole on the front of the charging plug body. A fixing groove is provided at the opening of the square hole. A heat-conducting plate is inserted into the inner side of the fixing groove. A sealing groove is provided on the inner side of the fixing groove. A sealing ring is fixedly installed on the outer side of the heat-conducting plate. The heat-conducting plate is fixedly installed on the inner side of the fixing groove by screws. A heat sink is fixedly installed on the front of the heat-conducting plate. A heat dissipation groove is provided on the outer side of the heat sink. A cooling fan is fixedly installed on the front of the heat-conducting plate by screws. A corrugated heat-absorbing sheet is fixedly installed on the side of the heat-conducting plate away from the cooling fan.

[0009] The protective mechanism includes a protective cover, a cover end plate is fixedly installed on one side of the protective cover, a connecting chain is rotatably connected to the side of the cover end plate away from the protective cover, the other end of the connecting chain is rotatably connected to the lower end of the charging plug body, a rubber sleeve and a plug are fixedly installed on the inner side of the protective cover, and one end of the plug is inserted into the inner side of the power receiving post of the power connector.

[0010] As a preferred technical solution, a positioning groove is provided at the opening of the protective cover, and the protective cover is connected to the electrical connector through the positioning groove.

[0011] As a preferred technical solution, a first end seat is fixedly installed on the side of the cover plate away from the protective cover, a second end seat is fixedly installed on the lower end of the charging plug body, one end of the connecting chain is rotatably connected to the inside of the first end seat, and the other end of the connecting chain is rotatably connected to the inside of the second end seat.

[0012] As a preferred technical solution, the cooling fan has a first through hole symmetrically opened on its inner side, and the heat-conducting plate has a first screw groove opened on its front side. The cooling fan is fixedly installed by screws passing through the first through hole and the first screw groove of the heat-conducting plate.

[0013] As a preferred technical solution, the heat-conducting plate has symmetrically opened second through holes on its inner side, and the fixing groove has opened second screw grooves on its inner side. The heat-conducting plate is fixedly installed by screws passing through the second through holes and the second screw grooves of the charging plug body.

[0014] As a preferred technical solution, a limiting groove is formed on the front of the heat sink, one side of the cooling fan is inserted into the limiting groove, and mating grooves are symmetrically formed on the back of the cooling fan. A mating block is fixedly installed on the outer side of the heat conduction plate, and one end of the mating block is inserted into the mating groove.

[0015] In summary, the present invention has the following main advantages:

[0016] First, by fixing the heat-conducting plate to the fixing groove of the charging plug body, the sealing ring on the heat-conducting plate is pressed into the sealing groove of the fixing groove under the pressure to seal the gap. During use, the wave-shaped heat-absorbing sheet on one side of the heat-conducting plate can expand the contact surface and quickly transfer the heat inside the charging plug body from the heat-conducting plate to the heat sink. The heat sink with heat dissipation grooves can quickly dissipate the heat. At the same time, the cooling fan on the heat-conducting plate can further accelerate the heat dissipation effect of the heat sink, thereby improving the heat dissipation effect while ensuring the sealing effect, effectively preventing the entry of moisture and dust, and thus to a certain extent enhancing the service life of the charging plug body.

[0017] Secondly, the protective cover connected to the lower end of the charging plug body is positioned and inserted into the connector of the charging plug body. During the insertion process, under the pressure, the rubber sleeve is inserted into the connector, which can achieve a connection and provide a certain degree of waterproofing. At the same time, the plug inside the protective cover is also inserted into the connector port and contacts the conductive metal inside. This can prevent the conductive parts inside the connector port from falling off due to excessive vibration during use, thus providing effective protection for the charging plug body. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the protective cover of this utility model;

[0020] Figure 3 This is an exploded view of the heat dissipation mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the wave heat absorption plate structure of this utility model.

[0022] Reference numerals in the attached drawings: 1. Charging plug body; 101. Connector; 102. Hanging block; 103. Connecting wire; 2. Heat dissipation mechanism; 201. Fixing groove; 202. Square hole; 203. Heat-conducting plate; 204. Heat sink; 205. Heat dissipation groove; 206. Cooling fan; 207. Sealing groove; 208. Sealing ring; 209. Corrugated heat-absorbing sheet; 3. Protective mechanism; 301. Protective cover; 302. Cover end plate; 303. Connecting chain; 304. Rubber sleeve; 305. Insert post; 4. First end seat; 5. Second end seat; 6. Positioning groove; 7. Mating groove; 8. Mating block; 9. First through hole; 10. First threaded groove; 11. Second through hole; 12. Second threaded groove; 13. Limiting groove. Detailed Implementation

[0023] refer to Figures 1 to 4The high-stability new energy vehicle charging plug described in this embodiment includes a charging plug body 1, a connector 101 at the left end of the charging plug body 1, a protective mechanism 3 inserted into the outside of the connector 101, a connecting wire 103 at the right end of the charging plug body 1, a heat dissipation mechanism 2 on the front of the charging plug body 1, and a hanging block 102 fixedly installed at the upper end of the charging plug body 1; a connecting buckle is also provided on the side of the charging plug body 1 near the connector 101, which can be locked onto the charging interface on the vehicle when connected, thereby ensuring the stability of the connection between the charging plug body 1 and the vehicle. This structure is a known prior art.

[0024] The heat dissipation mechanism 2 includes a square hole 202, which is located on the front of the charging plug body 1. A fixing groove 201 is formed at the opening of the square hole 202. A heat-conducting plate 203 is inserted into the inner side of the fixing groove 201. A sealing groove 207 is formed on the inner side of the fixing groove 201. A sealing ring 208 is fixedly installed on the outer side of the heat-conducting plate 203. The heat-conducting plate 203 is fixedly installed inside the fixing groove 201 by screws. A heat sink 204 is fixedly installed on the front of the heat-conducting plate 203. A heat dissipation groove 205 is formed on the outer side of the heat sink 204. A cooling fan 206 is fixedly installed on the front of the heat-conducting plate 203 by screws. A corrugated heat-absorbing fin 209 is fixedly installed on the side of the heat-conducting plate 203 away from the cooling fan 206. By fixing the heat-conducting plate 203 to the charging plug... At the fixing groove 201 of the main body 1, under the extrusion pressure, the sealing ring 208 on the heat-conducting plate 203 is pressed into the sealing groove 207 of the fixing groove 201 to seal the gap. During use, the wave heat-absorbing sheet 209 on one side of the heat-conducting plate 203 can expand the contact surface and quickly transfer the heat inside the charging plug main body 1 from the heat-conducting plate 203 to the heat sink 204. The heat sink 204 with heat dissipation groove 205 can quickly dissipate the heat. At the same time, the cooling fan 206 on the heat-conducting plate 203 can further accelerate the heat dissipation effect of the heat sink 204, thereby improving the heat dissipation effect while ensuring the sealing effect, effectively preventing the entry of moisture and dust, and thus enhancing the service life of the charging plug main body 1 to a certain extent.

[0025] The protective mechanism 3 includes a protective cover 301. A cover end plate 302 is fixedly installed on one side of the protective cover 301. A connecting chain 303 is rotatably connected to the side of the cover end plate 302 away from the protective cover 301. The other end of the connecting chain 303 is rotatably connected to the lower end of the charging plug body 1. A rubber sleeve 304 and a plug post 305 are fixedly installed on the inner side of the protective cover 301. One end of the plug post 305 is inserted into the inner side of the plug post of the connector 101. When not charging, the protective cover 301 connected to the connecting chain 303 at the lower end of the charging plug body 1 can be positioned and inserted into the connector 101 of the charging plug body 1. During the insertion process, the compression effect... The rubber sleeve 304 is inserted into the connector, providing a connection and a certain degree of waterproofing. At the same time, the insert 305 inside the protective cover 301 is also inserted into the connector 101 and contacts its internal conductive metal, preventing the conductive components inside the connector from falling off due to excessive vibration during use. The insertion part of the rubber sleeve 304 is chamfered, so that when the protective sleeve and the connector 101 are connected, the rubber plug is squeezed into the connector 101 to form protection. The end plate 302 is mainly designed to facilitate the removal of the protective cover 301 from the connector 101.

[0026] refer to Figure 2 The protective cover 301 has a positioning groove 6 at the opening. The protective cover 301 is inserted into the connector 101 through the positioning groove 6. The positioning groove 6 on the protective cover 301 makes it easy to position the protective cover 301 and insert the connector 101.

[0027] refer to Figure 1 A first end seat 4 is fixedly installed on the side of the end plate 302 away from the protective cover 301, and a second end seat 5 is fixedly installed on the lower end of the charging plug body 1. One end of the connecting chain 303 is rotatably connected to the inside of the first end seat 4, and the other end of the connecting chain 303 is rotatably connected to the inside of the second end seat 5. The connecting chain 303 can easily connect the two through the first end seat 4 on the end plate 302 and the second end seat 5 at the lower end of the charging plug body 1.

[0028] refer to Figure 3The cooling fan 206 has symmetrically symmetrically opened first through holes 9 on its inner side, and the heat-conducting plate 203 has a first screw groove 10 on its front side. The cooling fan 206 is fixedly installed by screws passing through the first through holes 9 and the first screw groove 10 of the heat-conducting plate 203. The heat sink 204 has a limiting groove 13 on its front side, and one side of the cooling fan 206 is inserted into the limiting groove 13. The cooling fan 206 has symmetrically opened mating grooves 7 on its back side, and a mating block 8 is fixedly installed on the outer side of the heat-conducting plate 203. One end of the mating block 8 is inserted into the mating groove 7. During assembly, the cooling fan 206 is inserted into the mating block 8 on the heat-conducting plate 203 through the mating groove 7. Then, the cooling fan 206 is pushed into the limiting groove 13 of the heat sink 204. Finally, the screw is passed through the first through hole 9 on the cooling fan 206 and connected to the first screw groove 10 on the heat-conducting plate 203. This makes it easy to install the cooling fan 206. An adapter is also provided on the charging connector body. One end of the adapter is connected to the circuit board inside the charging plug, and the other end is connected to the cooling fan 206.

[0029] refer to Figure 3 The heat-conducting plate 203 has symmetrically provided second through holes 11 on its inner side, and the fixing groove 201 has provided second screw grooves 12 on its inner side. The heat-conducting plate 203 is fixedly installed by screws passing through the second through holes 11 and the second screw grooves 12 of the charging plug body 1. After inserting the heat-conducting plate 203 into the fixing groove 201 at the square hole 202, the heat-conducting plate 203 is connected to the second screw grooves 12 on the fixing groove 201 by screws passing through the second through holes 11 on the heat-conducting plate 203.

[0030] Operating principle and advantages: During use, by fixing the heat-conducting plate 203 to the fixing groove 201 of the charging plug body 1, the sealing ring 208 on the heat-conducting plate 203 is pressed into the sealing groove 207 of the fixing groove 201 under the pressure to seal the gap. During use, the wave heat-absorbing sheet 209 on one side of the heat-conducting plate 203 can expand the contact surface and quickly transfer the heat inside the charging plug body 1 from the heat-conducting plate 203 to the heat sink 204. The heat sink 204 with heat dissipation groove 205 can quickly dissipate the heat. At the same time, the cooling fan 206 on the heat-conducting plate 203 can further accelerate the heat dissipation effect of the heat sink 204.

[0031] When not charging, the protective cover 301 connected to the lower end of the charging plug body 1 by the connecting chain 303 can be inserted into the charging plug body 1's connector 101. During insertion, under the pressure effect, the rubber sleeve 304 is inserted into the connector, which can achieve a certain waterproof effect while maintaining the connection. At the same time, the insert 305 inside the protective cover 301 is also inserted into the connector 101 and contacts its internal conductive metal, which can prevent the conductive parts inside the connector from falling off due to excessive vibration during use.

Claims

1. A highly stable charging plug for new energy vehicles, characterized in that... The charging plug body (1) includes a charging plug body (1), a power connector (101) on the left end of the charging plug body (1), a protective mechanism (3) inserted into the outside of the power connector (101), a connecting wire (103) on the right end of the charging plug body (1), a heat dissipation mechanism (2) on the front of the charging plug body (1), and a hanging block (102) fixedly installed on the upper end of the charging plug body (1). The heat dissipation mechanism (2) includes a square hole (202) on the front of the charging plug body (1). A fixing groove (201) is provided at the opening of the square hole (202). A heat-conducting plate (203) is inserted into the inner side of the fixing groove (201). A sealing groove (207) is provided in the inner side of the fixing groove (201). A sealing ring (208) is fixedly installed on the outer side of the heat-conducting plate (203). The heat-conducting plate (203) is fixedly installed in the inner side of the fixing groove (201) by screws. A heat sink (204) is fixedly installed on the front of the heat-conducting plate (203). A heat dissipation groove (205) is provided on the outer side of the heat sink (204). A cooling fan (206) is fixedly installed on the front of the heat-conducting plate (203) by screws. A wave heat-absorbing sheet (209) is fixedly installed on the side of the heat-conducting plate (203) away from the cooling fan (206).

2. The highly stable new energy vehicle charging plug according to claim 1, characterized in that: The protective mechanism (3) includes a protective cover (301), a cover end plate (302) is fixedly installed on one side of the protective cover (301), a connecting chain (303) is rotatably connected to the side of the cover end plate (302) away from the protective cover (301), and the other end of the connecting chain (303) is rotatably connected to the lower end of the charging plug body (1). A rubber sleeve (304) and a plug (305) are fixedly installed on the inner side of the protective cover (301), and one end of the plug (305) is inserted into the inner side of the power connector (101).

3. The highly stable new energy vehicle charging plug according to claim 2, characterized in that: The protective cover (301) has a positioning groove (6) at the opening, and the protective cover (301) is connected to the electrical connector (101) through the positioning groove (6).

4. The highly stable new energy vehicle charging plug according to claim 2, characterized in that: A first end seat (4) is fixedly installed on the side of the cover plate (302) away from the protective cover (301), and a second end seat (5) is fixedly installed on the lower end of the charging plug body (1). One end of the connecting chain (303) is rotatably connected to the inside of the first end seat (4), and the other end of the connecting chain (303) is rotatably connected to the inside of the second end seat (5).

5. The highly stable new energy vehicle charging plug according to claim 1, characterized in that: The cooling fan (206) has a first through hole (9) symmetrically opened on the inner side, and the heat-conducting plate (203) has a first screw groove (10) opened on the front side. The cooling fan (206) is fixedly installed by screws passing through the first through hole (9) and the first screw groove (10) of the heat-conducting plate (203).

6. The highly stable new energy vehicle charging plug according to claim 1, characterized in that: The heat-conducting plate (203) has a second through hole (11) symmetrically opened on the inner side, and the fixing groove (201) has a second screw groove (12) opened on the inner side. The heat-conducting plate (203) is fixedly installed by screws passing through the second through hole (11) and the second screw groove (12) of the charging plug body (1).

7. The highly stable new energy vehicle charging plug according to claim 1, characterized in that: A limiting groove (13) is provided on the front of the heat sink (204), and one side of the cooling fan (206) is inserted into the limiting groove (13). A mating groove (7) is symmetrically provided on the back of the cooling fan (206). A mating block (8) is fixedly installed on the outside of the heat conduction plate (203), and one end of the mating block (8) is inserted into the mating groove (7).

Citation Information

Patent Citations

  • New energy automobile charging plug

    CN216231710U