Insulation paper adsorbing and distributing mechanism
By setting a suspension and rounding mechanism and a suction and angle adjustment mechanism on the motor housing, and using the suction end to suction the insulating paper and adjust the angle, the problem of cumbersome insertion of insulating paper after the inner wire group of the motor is solved, and the insertion of insulating paper is fast and safe.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-03-20
AI Technical Summary
In the existing technology, after the wire groups inside the motor are wound, the adjacent wire groups stick together, which makes the insertion of insulating paper cumbersome and easily damages the wire groups.
Design an insulating paper adsorption and distribution mechanism, including a suspension and rounding mechanism and an adsorption and angle adjustment mechanism. The insulating paper is adsorbed by the adsorption end and the angle is adjusted by the winding component, so that the insulating paper can be quickly inserted into the gap of the wire group.
It enables quick and safe insertion of insulating paper, avoids damage to the wire assembly, and simplifies the operation process.
Smart Images
Figure CN224021597U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to insulating paper distribution technology field, concretely is a kind of insulating paper suction distribution mechanism. BACKGROUND
[0002] Insulating paper is the general term of electrically insulating paper, which is widely used in cable, coil and other electrical equipment insulation materials.
[0003] For the selection problem of insulating paper in motor inner wire group, after the regular winding of motor inner wire group, the adjacent two groups of wire groups will appear mutual adhesion state, at this time, workers need to cut insulating paper of appropriate size and cooperate with pliers to insert into the gap of adjacent two wire groups, but this operation procedure is tedious, and metal tool can easily cause damage to wire group.
[0004] In view of this, an insulating paper suction distribution mechanism is designed to solve the above problems. INVENTION CONTENTS
[0005] The utility model aims at solving one of the technical problems existing in prior art or related art.
[0006] Therefore, the technical scheme adopted by the utility model is as follows:
[0007] An insulating paper suction distribution mechanism includes a plurality of insulating papers, a suspension round forming mechanism arranged on a motor shell and a suction angle adjusting mechanism arranged in the suspension round forming mechanism; the suspension round forming mechanism includes a beam rail arranged directly above the motor shell; one end of the beam rail is in a circular structure, and a slide is formed in the inside of the beam rail; the suction angle adjusting mechanism includes an exhaust member movably arranged in the slide of the beam rail and a plurality of suction tips, a plurality of compression springs arranged in the slide and a plurality of flow guide pipes connected to the exhaust member and the plurality of suction tips; the bottom end of the exhaust member is provided with an air pipe.
[0008] In a preferred example, the suction angle adjusting mechanism can be further configured to include a cable and a winding assembly.
[0009] The winding assembly includes two top plates mounted on the outer wall of the exhaust member, a limiting rod mounted at the bottom of the top plate, a winding roller movably mounted in the top plate and a supporting plate arranged outside the limiting rod.
[0010] The winding roller is composed of an I-shaped sleeve roller, a shaft and a cross-shaped guide rod, and a sub-spring is arranged outside the cross-shaped guide rod, and the top end of the sub-spring bears on the supporting plate.
[0011] In a preferred example, the suction angle adjusting mechanism can be further configured to include a plurality of clamping heads.
[0012] The chuck is composed of two spacers and a plug rod;
[0013] The cable is composed of a steel cable and a plurality of ring buckles, and the ring buckles are movably mounted outside the plug rod, and one end of the steel cable is wound on the sleeve roller.
[0014] In a preferred example, the material suction angle adjusting mechanism further comprises a plurality of compression springs.
[0015] The plurality of compression springs are arranged outside the plurality of flow guide pipes.
[0016] In a preferred example, the suspension circle forming mechanism further comprises a first clamping frame and a second clamping frame arranged on the motor housing, a combination bolt arranged in the first clamping frame and the second clamping frame, a load-bearing member movably arranged in the first clamping frame, a head arranged at the bottom end of the load-bearing member, a reinforcing spring arranged outside the load-bearing member, and a backing plate arranged on the beam rail.
[0017] In a preferred example, the first clamping frame and the second clamping frame are both made of stainless steel material, and the exposed two end heads of the first clamping frame and the second clamping frame are both provided with a protruding end plate.
[0018] The inner side of the first clamping frame and the second clamping frame is provided with an anti-skid rubber pad.
[0019] In a preferred example, the load-bearing member is composed of a cylindrical end head and a cross-shaped vertical rod, and the cross-shaped vertical rod is adapted to penetrate into the first clamping frame.
[0020] By adopting the above technical scheme, the utility model has the beneficial effects that:
[0021] 1. The utility model discloses a suspension circle forming mechanism arranged on the shell of the pre-installed motor, and a freely movable material suction angle adjusting mechanism arranged in the suspension circle forming mechanism, when a plurality of insulating papers are sucked by a plurality of suction end heads, workers use the pushing force on the exhaust member, at this time, the uniformly distributed plurality of suction end heads can drive the plurality of insulating papers to the circular port part of the motor shell, until the plurality of sucked insulating papers form a circular structure, finally, through the angle control of the winding assembly on the plurality of suction end heads, the plurality of sucked insulating papers can be quickly and safely inserted into the plurality of wire groups in the motor. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a schematic view of the utility model in use.
[0023] Figure 2 It is a schematic view of the suspension circle forming mechanism of the utility model.
[0024] Figure 3For the utility model Figure 2 The enlarged schematic view at A in the middle;
[0025] Figure 4 For the utility model Figure 2 The enlarged schematic view at B in the middle;
[0026] Figure 5 The schematic view of the suction angle adjusting mechanism of the utility model;
[0027] Figure 6 The schematic view of the winding assembly of the utility model.
[0028] Reference signs:
[0029] 100, the suspension circle forming mechanism; 110, the first clamping frame; 120, the second clamping frame; 130, the combined bolt; 140, the bearing; 150, the reinforcing spring; 160, the end cover; 170, the beam rail; 180, the base plate;
[0030] 200, the suction angle adjusting mechanism; 210, the exhaust member; 220, the suction end; 230, the compression spring; 240, the cable; 250, the chuck; 260, the flow guide pipe; 270, the winding assembly; 271, the top plate; 272, the limiting rod; 273, the winding roller; 274, the sub spring; 275, the supporting plate;
[0031] 300, the insulation paper. Specific embodiments
[0032] In order to make the purpose, technical scheme and advantages of the utility model more clear and explicit, the utility model is further explained in detail below in combination with specific embodiments and in reference to the drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0033] It is understood that the description is only exemplary and is not intended to limit the scope of the utility model.
[0034] Some embodiments of the utility model are described below in combination with the drawings to provide a kind of insulation paper suction material distributing mechanism. Embodiment one
[0035] In combination with Figures 1-6 As shown in the utility model provides a kind of insulation paper suction material distributing mechanism, including multiple insulation papers 300, the suspension circle forming mechanism 100 of setting on motor casing and the suction angle adjusting mechanism 200 of setting in suspension circle forming mechanism 100.
[0036] The suspension circle forming mechanism 100 comprises a beam rail 170 arranged above the motor shell, a first clamping frame 110 and a second clamping frame 120 arranged on the motor shell, a combined bolt 130 arranged in the first clamping frame 110 and the second clamping frame 120, a load-bearing piece 140 movably arranged in the first clamping frame 110, an end cap 160 arranged at the bottom end of the load-bearing piece 140, a reinforcing spring 150 arranged outside the load-bearing piece 140, and a cushion plate 180 arranged on the beam rail 170;
[0037] One end of the beam rail 170 is in a circular structure, and a slide channel is formed in the inside of the beam rail 170;
[0038] The suction angle adjusting mechanism 200 comprises a cable 240 and a winding assembly 270, a plurality of suction end heads 220 and an exhaust piece 210 movably arranged in the slide channel of the beam rail 170, a plurality of compression springs 230 arranged in the slide channel, and a plurality of flow guide pipes 260 connected to the exhaust piece 210 and the plurality of suction end heads 220;
[0039] The bottom end of the exhaust piece 210 is provided with an air pipe;
[0040] The winding assembly 270 comprises two top plates 271 arranged on the outer wall of the exhaust piece 210, a limiting rod 272 arranged at the bottom of the top plate 271, a winding roller 273 movably arranged in the top plate 271, and a supporting plate 275 arranged outside the limiting rod 272;
[0041] The winding roller 273 is composed of a I-shaped sleeve roller, a shaft rod, and a cross-shaped guide rod, and the outside of the cross-shaped guide rod is provided with a bullet spring 274, and the top end of the bullet spring 274 is pressed on the supporting plate 275.
[0042] The wire groups wound on the stator in the motor are uniformly arranged in the inner cavity of the shell, and adjacent two wire groups are in a mutually adhering state, so workers need to use pliers to clamp the insulating paper and insert it into the gap between the adjacent two wire groups, and the gap of each wire group is arranged with insulating paper of appropriate size in the above-mentioned manner, but this operation method is complex, and the insulating paper clamped by the metal pliers is easy to damage the wire group under manual scheduling.
[0043] The mechanism uses a first clamping frame 110 and a second clamping frame 120 on the outside of the motor housing, with a load-bearing member 140 movably installed inside the first clamping frame 110. The beam rail 170, lifted into a suspended state by the load-bearing member 140, can then drive the suction angle adjustment mechanism 200 to suspend directly above the motor port. When the air pipe at the bottom of the exhaust member 210 discharges air, multiple insulating papers 300 can be attracted and fixed by the evenly distributed suction heads 220. Then, the exhaust member 210 is controlled to move towards the beam rail 170 in a circular motion. The parts of the shaped structure are transferred until multiple adsorption ends 220 form a circular structure. Then, the worker can selectively adjust the two take-up rollers 273. At this time, the two take-up rollers 273 can selectively apply pressure and traction to the two compression springs 230. At this time, the multiple insulating papers 300 that are adsorbed and fixed by the multiple adsorption ends 220 can adjust their angles along the gaps of the multiple sets of wires. Finally, under the operation of the lower pressure beam rail 170, the multiple angle-adjusted insulating papers 300 are quickly inserted into the gaps of the multiple sets of wires. Example 2
[0044] Combination Figure 5 and Figure 6 As shown, based on Embodiment 1, the material suction angle adjustment mechanism 200 also includes multiple compression springs 230 and multiple sets of clamps 250;
[0045] Multiple compression springs 230 are respectively disposed on the outside of multiple guide tubes 260;
[0046] The chuck 250 consists of two washers and a insert.
[0047] Preferably, the exhaust component 210 and the multiple adsorption ends 220 are each provided with two symmetrically distributed clamps 250. When the pallet 275 descends along the cross-shaped guide rod until the other end of the pallet 275 disengages from the limiting rod 272, the pallet 275 can be controlled to drive the take-up roller 273 to rotate clockwise. At this time, the take-up roller 273 can apply a lateral traction force to the cable 240, and the multiple adsorption ends 220 can adjust their angle with the clamps 250 as the axis.
[0048] The cable 240 consists of a steel cable and multiple rings, with the rings movably mounted on the outside of the insertion rod, and one end of the steel cable wrapped around the roller.
[0049] Preferably, the instruction manual is attached. Figure 5 The length of the cable 240 is not fixed. The length of the cable 240 and the number of loops need to be determined according to the number of wire groups in the motor. At the same time, the number of suction heads 220 also needs to be determined according to the number of wire groups. Example 3
[0050] Combination Figures 2-4As shown in the above embodiment, the first clamping frame 110 and the second clamping frame 120 are both made of stainless steel material, and the two exposed ends of the first clamping frame 110 and the second clamping frame 120 are both provided with protruding end plates.
[0051] The inner side of the first clamping frame 110 and the second clamping frame 120 is provided with an anti-skid rubber pad.
[0052] Preferably, the first clamping frame 110 and the second clamping frame 120 are only in one way of clamping the motor shell, and the combined first clamping frame 110 and the second clamping frame 120 can selectively fix the height of the motor shell to facilitate the quick adaptation of the multiple insulating papers 300 to the multiple wire groups uniformly distributed after the angle adjustment.
[0053] The load-bearing member 140 is composed of a cylindrical end and a cross-shaped vertical rod, and the cross-shaped vertical rod is adapted to penetrate into the first clamping frame 110.
[0054] Preferably, the load-bearing member 140 and the reinforcing spring 150 can be replaced by hydraulic components, and the use of the load-bearing member 140 and the reinforcing spring 150 can improve the speed of assembly and disassembly.
[0055] The working principle and use process of the utility model are as follows: the nut in the combined bolt 130 is loosened in advance, then the second clamping frame 120 is turned outward, then the first clamping frame 110 and the second clamping frame 120 are wrapped along the shell of the motor to be assembled, then the second clamping frame 120 and the first clamping frame 110 are fixed on the shell of the motor by using the combined bolt 130, the load-bearing member 140 movably installed in the first clamping frame 110 is lifted to the highest state by the reinforcing spring 150, and the suction angle adjusting mechanism 200 is movably installed in the slide inside the beam rail 170;
[0056] Then the user needs to control the L-shaped pipeline at the bottom of the exhaust member 210 and press it until the multiple suction end heads 220 move along the slide inside the beam rail 170 until the multiple suction end heads 220 move to one end of the circular structure of the beam rail 170, at which time the multiple suction end heads 220 form a circumferential structure, then the two supporting plates 275 are controlled to stretch downward, then the two supporting plates 275 are selectively controlled to rotate until the two cables 240 are selectively retracted and pulled, at the same time, the multiple suction end heads 220 are inclined under the traction of the cables 240, at which time the multiple insulating papers 300 sucked by the multiple suction end heads 220 can be arranged along the gaps between the wire groups in the motor;
[0057] After the beam rail 170 is pressed as a whole to drive the multiple insulating papers 300 with adjusted angles to deliver to the multiple wire groups in the motor, the multiple insulating papers 300 with adjusted angles can be inserted into the gaps between the adjacent wire groups, thereby improving the insulation protection of the insulating papers 300 to the wire groups.
[0058] In the present application, the term "a plurality of" means two or more, unless otherwise expressly specified. The term "and / or" as used herein encompasses all possibilities of combinations of one or more relevant items. The terms "mounting", "connected", "connecting", "fixed", and "fixedly" should be construed as broadest possible terms and may mean the item is either directly connected to or fixed to another item or intervening items may also be present. To those skilled in the art, the term "mounting", "connected", "connecting", "fixed", and "fixedly" in the context of the present application may be interpreted based on the specific meaning according to the specific situation.
[0059] It is to be noted that when an element is referred to as being "mounted", "attached", "connected", or "disposed" on another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right", and similar terms as used herein are for the purpose of illustration only and are not intended to be limiting.
[0060] In the description of the present application, the terms "one embodiment", "some embodiments", "certain embodiments", and the like are described to mean that a particular feature, structure, material, or characteristic being described is included in at least one embodiment or example of the present application. In the description of the present application, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Also, the described particular features, structures, materials, or characteristics can be combined in any appropriate manner in one or more embodiments or examples.
[0061] Although the embodiments of the present application have been shown and described, it is understood that those skilled in the art can make various changes, modifications, replacements, and variations to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the claims and their equivalents.
Claims
1. An insulating paper adsorption and dispensing mechanism, comprising a plurality of insulating papers (300), characterized in that, It also includes a suspension rounding mechanism (100) installed on the motor housing and a material suction and angle adjustment mechanism (200) installed in the suspension rounding mechanism (100). The suspended circular forming mechanism (100) includes a beam rail (170) positioned directly above the motor housing. One end of the beam rail (170) is circular, and a slide rail is provided inside the beam rail (170); The suction angle adjustment mechanism (200) includes an exhaust component (210) and multiple suction heads (220) movably disposed in the slide inside the beam rail (170), multiple compression springs (230) disposed in the slide, and multiple guide tubes (260) connected to the exhaust component (210) and multiple suction heads (220). The bottom end of the exhaust component (210) is provided with an air pipe.
2. The insulating paper adsorption and dispensing mechanism according to claim 1, characterized in that, The material suction angle adjustment mechanism (200) also includes a cable (240) and a winding assembly (270); The winding assembly (270) includes two top plates (271) mounted on the outer wall of the exhaust component (210), a limiting rod (272) mounted on the bottom of the top plate (271), a winding roller (273) movably mounted inside the top plate (271), and a support plate (275) disposed outside the limiting rod (272). The take-up roller (273) consists of an I-shaped sleeve roller, a shaft and a cross-shaped guide rod, and a sub-spring (274) is provided on the outside of the cross-shaped guide rod. The top of the sub-spring (274) is pressed on the support plate (275).
3. The insulating paper adsorption and dispensing mechanism according to claim 2, characterized in that, The material suction angle adjustment mechanism (200) also includes multiple sets of clamps (250); The chuck (250) consists of two washers and a insert rod; The cable (240) consists of a steel cable and multiple rings, with the rings movably mounted outside the insert rod, and one end of the steel cable wrapped around the roller.
4. The insulating paper adsorption and dispensing mechanism according to claim 1, characterized in that, The material suction angle adjustment mechanism (200) also includes multiple compression springs (230); Multiple compression springs (230) are respectively disposed on the outside of multiple guide tubes (260).
5. The insulating paper adsorption and dispensing mechanism according to claim 1, characterized in that, The suspension forming mechanism (100) further includes a first clamping frame (110) and a second clamping frame (120) disposed on the motor housing, a combination bolt (130) disposed in the first clamping frame (110) and the second clamping frame (120), a load-bearing component (140) movably installed in the first clamping frame (110), a cap (160) installed at the bottom end of the load-bearing component (140), a reinforcing spring (150) disposed outside the load-bearing component (140), and a pad (180) installed on the beam rail (170).
6. The insulating paper adsorption and dispensing mechanism according to claim 5, characterized in that, The first clamping frame (110) and the second clamping frame (120) are both made of stainless steel, and both exposed ends of the first clamping frame (110) and the second clamping frame (120) are provided with protruding end plates. The inner sides of the first clamping frame (110) and the second clamping frame (120) are provided with anti-slip rubber pads.
7. The insulating paper adsorption and dispensing mechanism according to claim 5, characterized in that, The load-bearing component (140) consists of a columnar end and a cross-shaped vertical bar, and the cross-shaped vertical bar is adapted to penetrate into the first clamping frame (110).