Device for ensilage of corn straw
By integrating components such as conveyors, cutter lifting mechanisms, actuators, guide plates, sorting plates, constant temperature dryers, and microwave moisture meters, the device solves the problem of the single function of traditional silage corn stalk processing equipment, and realizes efficient and automated cutting, detection, and sorting, thereby improving processing efficiency and quality consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional silage corn stalk processing equipment has limited functionality, requires multiple machines to operate simultaneously, is inefficient, has inconvenient cutting devices, relies on manual sorting, and separates moisture detection and drying processes, resulting in long processing cycles and high costs.
A device integrating components such as a conveyor, a cutter lifting mechanism, an actuator, a guide plate, a sorting plate, a constant temperature dryer, and a microwave moisture meter was designed to achieve integrated processing of cutting, detection, sorting, and drying, and to automate the operation using a PLC controller and an industrial camera.
It enables efficient cutting, testing, and sorting of silage corn stalks, reduces equipment footprint and relocation time, improves the consistency of silage quality, and lowers processing costs.
Smart Images
Figure CN224022404U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of green storage corn straw processing, specifically relates to a device for green storage corn straw. BACKGROUND
[0002] Green storage corn straw needs to be handled such as cutting, sorting, moisture control as a feed raw material.
[0003] Traditional equipment has single function, needs many machines to cooperate, and efficiency is low and it is difficult to guarantee the quality of ensiling.
[0004] For the problems in the related art, no effective solution has been proposed so far. UTILITY MODEL CONTENTS
[0005] For the problems in the related art, the utility model provides a device for green storage corn straw to overcome the above technical problems existing in the prior art.
[0006] Therefore, the utility model adopts the specific technical scheme as follows:
[0007] A device for green storage corn straw, including the conveyor, the left side top end of conveyor is fixedly connected with first fixed frame, the inside of first fixed frame is installed with cutter lifting mechanism, the lower end of cutter lifting mechanism is installed with cutter, the middle end of conveyor is installed with gather board, the right end of gather board is rotatably connected with the paddle, the right end of paddle is equipped with the board, the top of paddle is equipped with the executor.
[0008] As a further scheme of the utility model, the cutter lifting mechanism includes a first servo motor, the main shaft end of first servo motor is fixedly connected with a worm, the outer side of worm is meshedly connected with a worm wheel, the inner side of worm wheel is fixedly connected with a shaft rod, both ends of shaft rod are fixedly connected with a rotating rod, the rotating rod is slidably connected with the cutter.
[0009] As a further scheme of the utility model, the front end of conveyor is fixedly installed with an electric control box, the inner side of electric control box is installed with a PLC controller, a voltage stabilizer, a circuit breaker and a switching power supply.
[0010] As a further scheme of the utility model, the bottom end of conveyor is equipped with a support, the lower side of cutter is equipped with a support plate below the conveyor belt.
[0011] As a further scheme of the utility model, the upper end of board is installed with a constant temperature dryer, the constant temperature dryer is fixedly connected with conveyor.
[0012] As a further scheme of the utility model, the upper end of the conveyor is fixedly connected with a second fixing frame, a microwave moisture meter is installed on the upper end of the second fixing frame, and an industrial camera is arranged at the right end of the microwave moisture meter.
[0013] As a further scheme of the utility model, the executor comprises a second servo motor, a cam is fixedly connected to the tail end of the main shaft of the second servo motor, a connecting rod is fixedly connected to the lower end of the cam, a positioning plate is slidably installed at the tail end of the connecting rod, and the positioning plate is fixedly connected with a push plate.
[0014] The utility model discloses the beneficial effect is:
[0015] The utility model discloses a conveyor, a cutter lifting mechanism, an executor, a push plate, a split plate, a constant temperature dryer, a microwave moisture meter, an industrial camera etc. are arranged, the green storage corn straw is placed from the left end of the conveyor, the cutter lifting mechanism makes the cutter stable lifting, the straw is cut, the microwave moisture meter calculates the moisture with the energy attenuation degree when the microwave penetrates the straw, the industrial camera identifies the good and bad of the straw, the executor promotes the push plate and sorts, the constant temperature dryer makes the part moisture of the straw with high water content evaporate, and the cutting, detection, sorting and drying are integrated, so the equipment land occupation and the transfer time consumption are reduced, the sorting strategy based on the moisture and visual data improves the green storage quality consistency, the constant temperature drying avoids excessive dehydration, and the microwave moisture detection is non-contact and lossless. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0017] Figure 1 It is the overall structure schematic diagram of the device for green storage corn straw according to the utility model embodiment;
[0018] Figure 2 It is the overall structure schematic diagram of the conveyor of the device for green storage corn straw according to the utility model embodiment;
[0019] Figure 3 It is the overall structure schematic diagram of the cutter lifting mechanism of the device for green storage corn straw according to the utility model embodiment;
[0020] Figure 4 It is the overall structure schematic diagram of the cutter of the device for green storage corn straw according to the utility model embodiment;
[0021] Figure 5It is a whole structure schematic diagram of an executor of a device for green storage corn straw according to the embodiment of the utility model.
[0022] In the drawing:
[0023] 1, conveyor; 2, first fixed frame; 3, cutter lifting mechanism; 31, first servo motor; 32, worm; 33, worm gear; 34, shaft; 35, rotating rod; 4, cutter; 5, gathering plate; 6, pushing plate; 7, second fixed frame; 8, microwave moisture meter; 9, industrial camera; 10, executor; 101, second servo motor; 102, cam; 103, connecting rod; 104, positioning plate; 11, sub-positioning plate; 12, constant-temperature dryer; 13, electric control box. DETAILED DESCRIPTION
[0024] To further illustrate the embodiments, the utility model provides drawings, these drawings are part of the utility model disclosure, mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operation principle of the embodiment, cooperating with reference to these contents, the person skilled in the art should be able to understand other possible implementation modes and the advantages of the utility model, the components in the drawing are not drawn according to scale, and similar component symbols are usually used to represent similar components.
[0025] According to the embodiment of the utility model, a device for green storage corn straw is provided.
[0026] Please refer to the attached drawings of the specification Figures 1-5 According to the device for green storage corn straw of the embodiment of the utility model, the left side top end of the conveyor 1 is fixedly connected with the first fixed frame 2, the inner side of the first fixed frame 2 is provided with the cutter lifting mechanism 3, the lower end of the cutter lifting mechanism 3 is provided with the cutter 4, the middle end of the conveyor 1 is provided with the gathering plate 5, the right end of the gathering plate 5 is rotatably connected with the pushing plate 6, the right end of the pushing plate 6 is provided with the sub-positioning plate 11, and the upper side of the pushing plate 6 is provided with the executor 10.
[0027] In an embodiment, please refer to the attached drawings of the specification Figures 1-5 As a further scheme of the utility model, the cutter lifting mechanism 3 comprises a first servo motor 31, the main shaft tail end of the first servo motor 31 is fixedly connected with a worm 32, the outer side of the worm 32 is meshingly connected with a worm gear 33, the inner side of the worm gear 33 is fixedly connected with a shaft 34, the two ends of the shaft 34 are fixedly connected with a rotating rod 35, and the rotating rod 35 is slidably connected with the cutter 4.
[0028] In an embodiment, please refer to the attached drawings of the specification Figures 1-5As a further scheme of the utility model, the front end of the conveyor 1 is fixedly provided with an electric control box 13, and the inner side of the electric control box 13 is provided with a PLC controller, a voltage stabilizer, a circuit breaker and a switching power supply.
[0029] In an embodiment, refer to the drawings of the specification Figures 1-5 As a further scheme of the utility model, the bottom end of the conveyor 1 is provided with a support, and the lower side of the cutter 4 is provided with a support plate below the conveying belt of the conveyor 1.
[0030] In an embodiment, refer to the drawings of the specification Figures 1-5 As a further scheme of the utility model, the upper end of the sorting plate 11 is provided with a constant-temperature dryer 12, and the constant-temperature dryer 12 is fixedly connected with the conveyor 1.
[0031] In an embodiment, refer to the drawings of the specification Figures 1-5 As a further scheme of the utility model, the upper end of the conveyor 1 is fixedly connected with a second fixing frame 7, the upper end of the second fixing frame 7 is provided with a microwave moisture meter 8, and the right end of the microwave moisture meter 8 is provided with an industrial camera 9.
[0032] In an embodiment, refer to the drawings of the specification Figures 1-5 As a further scheme of the utility model, the actuator 10 comprises a second servo motor 101, the main shaft tail end of the second servo motor 101 is fixedly connected with a cam 102, the lower end of the cam 102 is fixedly connected with a connecting rod 103, the tail end of the connecting rod 103 is slidingly provided with a positioning plate 104, and the positioning plate 104 is fixedly connected with the dial plate 6.
[0033] The straw is sent into the left end of the conveyor, and the cutter is lifted and cut under the driving of the servo motor. The gathering plate guides the straw flow, the microwave moisture meter detects the moisture content, and the industrial camera identifies the moldy part. The PLC control actuator drives the dial plate to guide the qualified straw into the left channel of the sorting plate, and the high-humidity or abnormal straw enters the right channel and is processed by the constant-temperature dryer.
[0034] The electric control box pre-sets the cutting length parameter, the first servo motor adjusts the rotating speed of the worm gear (33) through the worm, and controls the cutting frequency of the cutter. The second servo motor periodically swings the dial plate through the cam, and the sorting efficiency reaches 200-300 plants per minute.
[0035] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A device for green storage of corn stover comprising a conveyor (1), characterized in that: The left top end of the conveyor (1) is fixedly connected with a first fixed frame (2), the inner side of the first fixed frame (2) is provided with a cutter lifting mechanism (3), the lower end of the cutter lifting mechanism (3) is provided with a cutter (4), the middle end of the conveyor (1) is provided with a gathering plate (5), the right end of the gathering plate (5) is rotatably connected with a push plate (6), the right end of the push plate (6) is provided with a split plate (11), and the upper side of the push plate (6) is provided with an executor (10).
2. A device for green storage of corn stover according to claim 1, characterized in that: The cutter lifting mechanism (3) comprises a first servo motor (31), the main shaft end of the first servo motor (31) is fixedly connected with a worm (32), the outer side of the worm (32) is meshingly connected with a worm wheel (33), the inner side of the worm wheel (33) is fixedly connected with a shaft rod (34), both ends of the shaft rod (34) are fixedly connected with a rotating rod (35), and the rotating rod (35) is slidably connected with the cutter (4).
3. The device for green storage of corn stalks according to claim 1, characterized in that: The front end of the conveyor (1) is fixedly provided with an electric control box (13), and the inner side of the electric control box (13) is provided with a PLC controller, a voltage stabilizer, a circuit breaker and a switching power supply.
4. The device for green storage of corn stover according to claim 1, characterized in that: The bottom end of the conveyor (1) is provided with a support, and the lower side of the cutter (4) is provided with a support plate located below the conveyor belt of the conveyor (1).
5. The apparatus for green storage of corn stover according to claim 1, wherein: The upper end of the split plate (11) is provided with a constant temperature dryer (12), and the constant temperature dryer (12) is fixedly connected with the conveyor (1).
6. A device for green storage of corn stover according to claim 1, characterized in that: The upper end of the conveyor (1) is fixedly connected with a second fixed frame (7), the upper end of the second fixed frame (7) is provided with a microwave moisture meter (8), and the right end of the microwave moisture meter (8) is provided with an industrial camera (9).
7. The device for green storage of corn stover according to claim 1, characterized in that: The executor (10) comprises a second servo motor (101), the main shaft end of the second servo motor (101) is fixedly connected with a cam (102), the lower end of the cam (102) is fixedly connected with a connecting rod (103), the tail end of the connecting rod (103) is slidably provided with a positioning plate (104), and the positioning plate (104) is fixedly connected with the push plate (6).